Pepperl+Fuchs HiC5861 User guide

ISO9001
H-System
Isolated Barriers and
Termination Boards
System Manual

With regard to the supply of products, the current issue of the following document is applicable:
The General Terms of Delivery for Products and Services of the Electrical Industry, published by the Central
Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most
recent version as well as the supplementary clause: "Expanded reservation of proprietorship"
Worldwide
Pepperl+Fuchs Group
Lilienthalstr. 200
68307 Mannheim
Germany
Phone: [phone] - 0
E-mail: [e-mail]
North American Headquarters
Pepperl+Fuchs Inc.
1600 Enterprise Parkway
Twinsburg, Ohio 44087
USA
Phone: [phone]
E-mail: [email protected]m
Asia Headquarters
Pepperl+Fuchs Pte. Ltd.
P+F Building
18 Ayer Rajah Crescent
Singapore 139942
Phone: [phone]
E-mail: [email protected]
https://www.pepperl-fuchs.com

H-System – Isolated Barriers and Termination Boards
Contents
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1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Content of this Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Target Group, Personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Isolated Barriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Termination Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3 Mounting and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 Termination Board Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 Isolated Barriers Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3 Mounting Instructions for Offshore Applications . . . . . . . . . . . . . . . . . 23
3.4 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.1 Configuration of the Isolated Barriers . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.2 Device Coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1 Fault Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2 Fault Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.3 Current and Voltage Standard Signals . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6 Dismounting, Maintenance, and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.1 Isolated Barriers Dismounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.2 Termination Board Dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7 Technical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.1 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.2 Model Number Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

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H-System – Isolated Barriers and Termination Boards
Contents

H-System – Isolated Barriers and Termination Boards
Introduction
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1 Introduction
1.1 Content of this Document
This document contains information that you need in order to use your product throughout
the applicable stages of the product life cycle. These can include the following:
•Product identification
•Delivery, transport, and storage
•Mounting and installation
•Commissioning and operation
•Maintenance and repair
•Troubleshooting
•Dismounting
•Disposal
The documentation consists of the following parts:
•Present document
•Instruction manual
•Datasheet
Additionally, the following parts may belong to the documentation, if applicable:
•EU-type examination certificate
•EU declaration of conformity
•Attestation of conformity
•Certificates
•Control drawings
•Functional safety manual
•Additional documents
Note
This document does not substitute the instruction manual.
Note
For full information on the product, refer to the instruction manual and further documentation
on the Internet at www.pepperl-fuchs.com.
Note
For specific device information such as the year of construction, scan the QR code
on the device. As an alternative, enter the serial number in the serial number search
at www.pepperl-fuchs.com.

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H-System – Isolated Barriers and Termination Boards
Introduction
1.2 Target Group, Personnel
Responsibility for planning, assembly, commissioning, operation, maintenance,
and dismounting lies with the plant operator.
Only appropriately trained and qualified personnel may carry out mounting, installation,
commissioning, operation, maintenance, and dismounting of the product. The personnel
must have read and understood the instruction manual and the further documentation.
Prior to using the product make yourself familiar with it. Read the document carefully.
1.3 Symbols Used
This document contains symbols for the identification of warning messages and of informative
messages.
Warning Messages
You will find warning messages, whenever dangers may arise from your actions.
It is mandatory that you observe these warning messages for your personal safety and in order
to avoid property damage.
Depending on the risk level, the warning messages are displayed in descending order
as follows:
Informative Symbols
Action
This symbol indicates a paragraph with instructions. You are prompted to perform an action
or a sequence of actions.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants,
or result in their complete failure.
Note
This symbol brings important information to your attention.

H-System – Isolated Barriers and Termination Boards
Product Specifications
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2 Product Specifications
2.1 Function
Isolated barriers are used to protect intrinsically safe circuits in explosive areas.
In addition to the required current, voltage and power limitation, the isolated barriers have
a galvanic isolation between the field circuit and the controller.
The H-System isolated barriers are mounted on termination boards. Pre-wiring is possible
on termination boards. To close the signal circuit, the isolated barriers are simply plugged in.
The isolated barriers can be replaced during live operation when the wiring is connected.
Figure 2.1 Generic H-System termination board with isolated barriers
Generic and control-system specific termination boards are available in the H-System.
Termination boards can be adapted to specific input/output requirements.
These requirements can be implemented via
•Various connecting plugs to the controller
•Various terminals to the field device
•A large selection of isolated barriers

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H-System – Isolated Barriers and Termination Boards
Product Specifications
2.2 Isolated Barriers
H-System isolated barriers cover all functions and the interoperability of the H-System.
The pin assignment and terminal designations are consistent for all termination boards.
Each H-System isolated barrier can therefore be mounted in each termination board slot.
The termination board can be coded together with the isolated barriers. This prevents
the isolated barriers being mixed up on the termination board. The safety-relevant data
for the connected field devices is backed up.
Figure 2.2 HiC device housing (12.5 mm)
PWR
HiC
2025
1 ch
Analog
Input

H-System – Isolated Barriers and Termination Boards
Product Specifications
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2.2.1 Color Coding of the Isolated Barriers
The color coding of the devices has the following meaning:
Figure 2.3 Color identification of devices
1Digital input – switch amplifier with relay output
2Digital input – switch amplifier with transistor output
3Digital input – switch amplifier with transistor output and active voltage output for safety
sensors SN, S1N
4Digital output – solenoid driver, relay module
5Analog input – transmitter power supply, converter, repeater
6Temperature input – temperature converter
7Analog output – current driver
8Universal input/output – universal barrier
PWR
HiC
2025
ES
PWR
HiC
2851
1ch
Digital
Input
STATUS
FAULT
PWR
HiC
2822
2ch
Digital
Input
CH1
PWR
HiC
2842
2ch
Digital
Input
CH1
CH2CH2
STATUS/
FAULT
STATUS/
FAULT
PWR
HiC
2441
1 ch
Analog
Input
1 ch
Universal
Input/
Output
PWR
HiC
2883
1 ch
Digital
Output
STATUS FA ULT
PWR
HiC
2031
HC
1 ch
Analog
Output
PWR
FAULT
FAULT
PROG
1 ch
Temp.
Input
HiC
2081
21 3 4 5 6 7 8

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H-System – Isolated Barriers and Termination Boards
Product Specifications
2.2.2 Status Indications of the Isolators
LEDs are often used on isolators to indicate different statuses (e. g. for power supply,
device failure, status messages, binary switching states). Standard LED colors are assigned
to the status indication according to NAMUR NE44.
Figure 2.4 Example status indications
LED Display function Display Meaning
Green LED Power supply On Power supply OK
Off No power supply or insufficient power supply – device
faulty
Red LED Device fault, device
failure
On Internal fault signal, failure signal – fault/failure display
of causes detected inside the device, device needs
replacing
Line fault Flashing External fault signal, failure signal – fault/failure display
of causes detected outside the device, inspection and
elimination of fault required
No fault Off No malfunction, device is operating properly
Yellow LED Switching states of
binary inputs and
outputs
On Possible causes of the output:
•The relay is energized.
•The NO contact (also a change-over contact)
is actively closed.
•The open collector is switched through.
•The switching voltage generated inside the device
is applied.
Possible causes of the input:
•A binary switching signal is present.
•An analog limit value is reached.
Off Possible causes of the output:
•The relay is de-energized.
•The NO contact (also a change-over contact)
is actively opened.
•The open collector is not switched through.
•The switching voltage generated inside the device
is not applied.
Possible causes of the input:
•A binary switching signal is present.
•An analog limit value is reached.
Table 2.1 Meaning of status indications
1Green LED PWR
Power supply status indication
2Yellow LED STATUS
Switching state of the output
3Red LED FAULT
Lead breakage and short circuit status indication
PWR
STAT US
FAULT
1
2
3

H-System – Isolated Barriers and Termination Boards
Product Specifications
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2.2.3 Label Carriers
The isolated barriers are fitted with a label carrier ex works for individual identification.
Figure 2.5 Label carrier on the front
1Label carrier for 35 mm x 10.5 mm labels
1

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H-System – Isolated Barriers and Termination Boards
Product Specifications
2.3 Termination Boards
Termination boards form the wiring level for field and control signals. The isolated barriers
are mounted on termination boards. The isolated barriers are connected with the field
and control side via the termination boards. Once the isolated barrier is mounted,
the signal circuit between the field and control side is closed.
Figure 2.6 Connection example termination board with 8 slots
Features depending on version
•With 8, 16, or 32 slots
•For redundant and fused power supply
•For fault monitoring and diagnostics
1Field side connection
2Connection power supply and fault indication output
3Control side connection
4Connection HART communication (if available)
X20
Zone 0, 1, 2
Div. 1, 2
mA
1 2
4
3

H-System – Isolated Barriers and Termination Boards
Product Specifications
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2.3.1 Connection Options
A variety of termination boards is available with different methods of connecting to the field
and control side. Please refer to the documentation for the respective device for the specific
connection layout.
Connecting the Field Side
The field devices can be connected to the termination board with the following connection
options:
Screw terminals
Figure 2.7 Connection example: field-side screw terminals
Figure 2.8 Connection example: field-side pluggable screw terminals
Spring terminals
Figure 2.9 Connection example: field-side spring terminals
Connecting the power supply and Fault Indication Output
Isolated barriers
The isolated barriers are supplied via the termination board. The isolated barriers are therefore
attached to the termination board.
Termination boards
The termination boards are supplied via pluggable screw terminals or spring terminals.
The supply voltage range depends on
•The values used for the isolated barriers
•The voltage drop of the decoupling diodes on the termination board
Figure 2.10 Connection example of power supply and fault indication output
5
6
12
45
1
4
2
5
1
4
2
5
54 21
Fault 24 V DC
561234
--++

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H-System – Isolated Barriers and Termination Boards
Product Specifications
Connecting the Control Side
The termination board on the control side can be connected via the following connection
options:
Screw terminals
Figure 2.11 Connection example: control-side screw terminals
Spring terminals
Figure 2.12 Connection example: control-side spring terminals
Sub-D plug
Figure 2.13 Connection example: control-side Sub-D plugs
Control-system specific plug
Figure 2.14 Connection example: control-side system plugs
1211
1514
1514 1211

H-System – Isolated Barriers and Termination Boards
Product Specifications
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Establishing the HART Communication
Establish the HART communication via HART plug and HART multiplexer.
HART plug
Figure 2.15 Connection via control-side HART plug
HART multiplexer
Figure 2.16 HART multiplexer connection
PWR
HART TXFAULT
OFFON
HiD
Mux
2700
Hart
Note
See corresponding datasheets for further information.
Note
See corresponding system descriptions of the control system manufacturer
for further information.

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H-System – Isolated Barriers and Termination Boards
Product Specifications
2.3.2 Status Indicators of Termination Boards
LEDs are often used on termination boards to indicate different statuses (e. g. for power
supply, device failure, status messages). Standard LED colors are assigned to the status
display according to NAMUR NE 44.
Figure 2.17 Example status indicators
LED Display function Display Meaning
Red LED FAULT Device fault On Module fault, module failure
Power supply failure Flashing Power supply failure
Green LED PWR2 Power supply II On Power supply OK
Off No power
Green LED PWR1 Power supply I On Power supply OK
Off No power
Table 2.2 Meaning of status indicators
1Red LED FAULT
Module fault, module failure, power supply failure
2Green LED PWR2
Status indicator power supply II
3Green LED PWR1
Status indicator power supply I
1 2 3
Note
See corresponding system descriptions of the control system manufacturer
for further information.

H-System – Isolated Barriers and Termination Boards
Product Specifications
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2.3.3 Accessories
Label Carriers for Termination Boards
The termination boards can be fitted with a label carrier for individual identification.
Figure 2.18 Label carrier for termination boards
HART Communication Board
The HART Communication Board is connected to HART-compatible
H-System termination boards. It has one slot to mount a 32-channel HiD Mux2700-type
HART multiplexer main device.
Preconfigured HART connection cables enable easy connection between
the H-System termination boards and the HART Communication Board.
The device offers a redundant fused power supply with an LED indicator.
The RS 485 terminals have a redundant configuration and enable simple bridging to the next
bus node.
Figure 2.19 HART Communication Board HiATB01-HART-2x16
Application Example
The following diagram shows a typical example of an application
with a HART Communication Board.
1Label carrier HiALC-HiCT*-SET-*** for HiC termination boards
1
PWR
HART TXFAULT
OFFON
HiD
Mux
2700
Hart

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H-System – Isolated Barriers and Termination Boards
Product Specifications
Figure 2.20 H-System topology
2.3.4 DIN Mounting Rail, on the User Side
The termination boards are mounted on a 35 mm DIN mounting rail according to EN 60715.
Figure 2.21 Example: DIN mounting rail (35 mm x 7.5 mm)
1Termination board
2HART Communication Board
3Connection power supply I and II (redundant)
4Connection control side
5Connection HART communication
6Connection fault indication output
PWR
HARTTXFAULT
OFFON
HiD
Mux
2700
Hart
1 2
4 3
6
5

H-System – Isolated Barriers and Termination Boards
Mounting and Installation
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3 Mounting and Installation
3.1 Termination Board Mounting
Danger!
Explosion hazard from damaged electronic components
Premature wear of electronic components in a device that was previously used in a general
electrical installation can cause sparks that can ignite the surrounding potentially explosive
atmosphere.
Never install devices that have already been operated in general electrical installations
in electrical installations used in combination with hazardous areas!
Danger!
Explosion hazard from pollution
An excessively polluted surface of the device can become conductive and consequently ignite
a surrounding potentially explosive atmosphere.
Ensure that you install the device only in environments with a pollution degree 2 or better
according to IEC/EN 60664–1.
Warning!
Risk of short circuit
Working on live parts can cause injuries and can compromise the function and the electrical
safety of the device.
•Before working on the device, always disconnect the supply voltage.
•Connect the device to the supply voltage only after completion of the work.

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H-System – Isolated Barriers and Termination Boards
Mounting and Installation
Mounting the Termination Boards
The termination boards are mounted on the 35 mm DIN mounting rail.
The DIN mounting rail runs centrally below the termination board.
1. Clip the termination board (2) onto the DIN mounting rail (1).
2. Tighten the mounting screws (3).
The termination board (2) is now properly mounted and secured.
Figure 3.1 Termination board mounting
Figure 3.2 Termination board fixing
1DIN mounting rail
2Termination board
1DIN mounting rail
2Termination board
3Fastening screws
1
2
1 2 33