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Pepperl+Fuchs 1001A Series User manual

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CLASS I APPLICATIONS
2 Cubic Feet Maximum
CLASS II APPLICATIONS
10 Cubic Feet Maximum
Face Plate w/ Universal Flange Attached
SerieS 1001A
Type y or Z
preSSuriZATion / purging KiTS
inSTAllATion & operATion MAnuAl
Universal
Flange
Accessories Supplied with Each Kit
Pentair Technical Products
2100 Hoffman Way
Anoka, Minnesota 55303
PH 763 422 2211
hoffmanonline.com
Hoffman P/N #87571946
Manufactured by:
1600 Enterprise Parkway • Twinsburg, Ohio 44087
© 2010 Pepperl+Fuchs® Inc., Twinsburg, Ohio
511821, Dwg No. 129-0200B, Printed in U.S.A
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22
Page 13 Pneumatic Tubing Requirements
Protective Gas Supply Requirements, Pneumatic
Connection Requirements
Page 14 Tubing Installation
LH, RH, TM, BM, WM, FM & PM Tubing
Configurations
Page 15 Tubing Connection Diagrams
LH, RH, TM, BM, WM, FM, & PM Configuration
Connection Points, Pneumatic Diagram
Page 16 Conduit Installation
Electrical & WPS Style Conduit and Connection
Parts
Page 17 Set-Up Procedure
Class I & Class II Set-up
Page 18 Operating Sequence
Class I & Class II Operation
Page 19 Troubleshooting Procedures
Troubleshooting Chart
Page 20 Warranty and Liability Statement
Warranty Notes, General Terms, Limitations
Page 21 System Maintenance
Regular Maintenance, Long-term Maintenance,
Maintenance Schedule
Page 22 Customer Notes
Page 24 Systems Identification & Application
Information
Important Notes
One (1) permanent file copy and one (1) operations copy of
this Manual must be studied and retained by the operator of
this System. User’s Agents are responsible for transferring
this Manual to the user, prior to start-up.
The contents of this manual have been arranged to allow the
use of this product as a stand-alone device on equipment
and enclosures supplied by the user or its agents. The
Manual’s parameters encompass a combination of both
National Fire Protection Association (NFPA) requirements
and Pepperl+Fuchs, Inc. requirements. Pepperl+Fuchs
therefore acknowledges the use of NFPA 496 as a guideline,
that we have enhanced certain NFPA requirements and that
additional information has been compiled to complete this
document. The Manual is intended as a complete guide and
must be considered, unless specifically stated otherwise,
that all directives contained herein are requirements for safe,
practical and efficient use of this product.
This System is not intended for use to protect enclosures
or devices which contain ignitable concentrations of gases
or vapors. This exclusion generally applies to process or
product analyzing systems equipment.
All specifications are subject to change without notice.
Table of Contents
Page 2 System Purpose and Description
Purpose, System Description, Important
Notes
Page 3 Identifying Your System
Defines specific features of the system
Page 4 General Information
System & Material Specifications, System Acces-
sories, Spare Parts, Tools & Test Equipment
Page 5 Enclosure and Device Design
Design Requirements, Adjacent Enclosures,
Device Ventilation, Temperature Limitations
Page 6 Installation Overview
Installation Diagram
Page 7 Getting Started
Establishing Connection Sizes, Determining
Enclosure Inlet & Outlet Connection Locations
Page 8 System Mounting
LH, RH, TM, BM & WM Configurations,
FM & PM Configurations
Page 9 Special Mounting Information
ECK, ILFK Connection Diagram, Typical Panel
Mount Diagram
Page 10 Mounting Plate Dimensions
Mounting Plate Dimension Diagrams
Page 11 Mounting Plate Dimensions (cont.)
Mounting Plate Dimension Diagrams
Page 12 Hardware Mounting
Optional Enclosure Protection Vent, Warning
Nameplates
Purpose
Pepperl+Fuchs' Bebco EPS System allows the use of general-
purpose or nonrated electrical or electronic devices, with
exception to devices which produce excessive heat, utilize
combustible gas, or expose arcing contacts to the hazardous
atmosphere, in NEMA (National Electrical Manufacturers
Association) 4 or 12 enclosures in the place of explosion
proof NEMA 7 enclosures. Other purposes include heat,
moisture and dust contamination prevention.
Description
Model 1001A is an enclosure pressurization or purging
system that operates on a supply of compressed instrument
air or inert gas. It regulates and monitors pressure within
sealed (protected) enclosures, to prevent combustible
dust accumulation or remove and prevent flammable gas
or vapor accumulations. In Class II areas, the system
maintains a “safe” (1.0") pressure. In Class I areas, the
system accomplishes four air exchanges and maintains
a “safe” (0.25") pressure. These processes reduce the
hazardous (classified) area rating within the enclosure(s), in
accordance with the NEC - NFPA 70, Article 500, NFPA 496
and ISA 12.4
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33
This Enclosure Protection System is offered in various styles. For proper installation and operation, examine the System
Model Number Nameplate to identify the System Style, Area Classification, and Type, as noted below.
To assist you through the installation and operation of your pressurization / purge system, Pepperl+Fuchs, Inc. has
provided the following information boxes throughout this manual. This information is intended to clarify certain
differences between the model styles and configurations and to warn the user / installer of potential dangers of electrical
shock or enclosure over pressurization.
MAXIMUM
TOTAL
ENCLOSURE
VOLUME
Defines total
protected
enclosure(s) volume
capacity for this
particular system.
Total enclosure(s)
volume must
be calculated
without regard for
consumed volume
SERIES
MODEL NUMBER
SYSTEM CLASS RATING
Defines Class rating for Protection
System’s method of use
CI - Class I Purging system
CII - Class II Pressurization system
Identifying Your System
HELPFUL HINT WARNING
SYSTEM STYLE
Systems are available in three styles, with or without
an explosion proof differential pressure switch, used
to detect loss of “safe” enclosure pressure
LPS - Less Pressure Switch
SYSTEM TYPE
Type Z
Reduces the
internal enclosure
area Division rating
from Division 2 to
nonhazardous
Type Y
Reduces the internal
enclosure area
Division rating from
Division 1 to
Division 2
AREA
CLASSIFICATION
Defines the area
classification for
which the system is
suitable for operation
IMPORTANT NOTE
APPROVAL
MARKINGS &
DEFINITIONS
Identifies the current
third party approvals
for this system
Model 1001A-LPS-CI Type Y or Z
2 CUBIC FEET MAXIMUM ENCLOSURE VOLUME
REDUCES INTERNAL AREA CLASSIFICATION AS FOLLOWS:
TYPE Y: CL. I, DIV. 1, GR. A-D / ZONE 1, GR. IIC TO DIV 2/ ZONE 2
TYPE Z: CL. I, DIV. 2, GR. A-D / ZONE 1, GR. IIC TO NONHAZARDOUS
PURGE CONTROL FOR USE IN HAZARDOUS LOCATIONS. IN ACCORDANCE WITH
THE NATIONAL FIRE PROTECTION ASSOCIATION STANDARD FOR PURGED AND
PRESSURIZED ENCLOSURES FOR ELECTRICAL EQUIPMENT NFPA 496- 1998 7L93
APPROVED BY FACTORY MUTUAL AS ASSOCIATED TYPE Y & Z PRESSURIZATION
CONTROL
EQUIPMENT FOR USE IN HAZARDOUS LOCATIONS. REDUCES THE INTERNAL AREA
OF A CONNECTED ENCLOSURE IN ACCORDANCE WITH DRAWING NUMBER 1001A-IOM.
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44
System Specifications
System Dimensions: See Pages 10 & 11
Shipping Weight ( lbs.): LPS - 5
Operating Temp. Range: 40° F - 120° F
Supply Pressure Range: * 5 -120 PSI max.
Supply Requirements: Clean Air or Inert Gas
Safe Press. (CI/CII): 0.25" / 1.0"
Safe Pressure Flowrate: ** 0.1-3.5 SCFH
System Supply Fitting: 1/4" Tube Fitting
Enclosure Supply Fitting: 1/4" Tube Fitting
Enclosure Reference Fitting: 1/4" Tube Fitting
* With Enclosure Protection Vent - 120 PSI maximum
Without Enclosure Protection Vent - 5 PSI maximum
In order to comply with the NFPA 496 standard requiring
protection against over pressurization of the protected en-
closure, the installer must install one of the following items
in addition to the enclosure protection system.
a) Install a Enclosure Protection Vent on the protected
enclosure.
b) Install a tamper-proof regulator upstream of the
enclosure protection system's system supply inlet to
pre-regulate protective gas supply to 5 PSI max.
In addition, for small, tightly sealed enclosures, or to com-
pensate for a fluctuating protective gas supply, it may
be necessary to pre-regulate the protective gas supply
to a constant 5 PSI regardless of whether an Enclosure
Protection Vent is installed. This will reduce the amount of
"drifting" that can normally occur when maintaining a "Safe"
pressure inside a protected enclosure. The pre-regulation
can be accomplished by installing the TR-10 or TR-10G
Tamper-Proof Regulator accessories or equivalent.
Material Specifications
Regulator Body: Zinc w/ Enamel Finish, Brass
Regulator Handle: Polycarbonate
Enclosure Pressure Gauge: ABS Plastic
Tube Fittings: 316 SS Forged Body
Tubing: 316 SS 1/4" .035 Welded
System Nameplates: Silkscreened Lexan® & SS
Fastener Hardware: Zink Plated & Stainless Steel
Mounting Plate: 316 14 Ga #3 Brush SS
EXP Pressure Switch Body: Anodized Cast Alum.
Enclosure Warning Nameplate: Silkscreened SS
Recommended Spare Parts
Qty Description Part # (supercedes)
1 Enclosure Pressure Indicator-CI 510023
1 Enclosure Pressure Indicator-CII 513235
1 Enclosure Pressure Control Regulator 513653
1 Installation & Operation Manual 129-0200
1 Enclosure Warning Nameplate-CI 513008
1 Enclosure Warning Nameplate-CII 513009
Please call and reference the above part number for
current spare parts pricing. Immediate pricing is available
to all confirmed customers.
Installation Tools & Testing Equipment
1/2" chuck drill
Complete set of drill bits
1/2" conduit knockout punch or 0.875" hole saw
Complete set of tubing, conduit bending, instrument fitting
and electrical craftsman hand tools
0 - 250 scfh flowmeter (connected upstream of the Protection
System to determine air consumption and flow during set-
up procedure)
General Information
Model 1001A System Accessories
Optional Enclosure Protection Vents
EPV-1-SA-00 Straight w/ Spark Arrestor
EPV-1-SA-90 Rt Angle w/ Spark Arrestor
Additional Items
SMK-1, -4* System Mounting Kit
ILFK-4* 1/4" In-line Filter Kit
SC-4* 1/4" x 1/4" straight Connector
EPSK-1 Class I, Group C - D Pressure Switch Kit
EPSK-1A Class I, Group A - D Pressure Switch Kit
EPSK-2 Class II, Group E - G Pressure Switch Kit
GPSK-1 Class I, General Purpose Switch Kit
GPSK-2 Class II, General Purpose Switch Kit
RAH Div. 1 Remote Alarm Horn
RAB-1 Div. 1 Remote Alarm Beacon
RAB-2 Div. 2 Remote Alarm Beacon
LCK L Fitting Conduit Kit
TCK T Fitting Conduit Kit
PIAD Purgeable Instrument Access Door
TR-10 Tamper-Proof Regulator
TR-10G* Tamper-Proof Regulator w/ Gauge
PR-10 Precision Regulator
PR-10G Precision Regulator w/ Gauge
* These items are provided as part of the Hoffman Kit.
** Accessory items are available through Pepperl+Fuchs.
Please consult the Pepperl+Fuchs Customer Service De-
partment for suitability of items for this assembly before
purchase.
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Enclosure Design Requirements
1. All windows must be shatterproof and sized as small as
possible.
2. All NFPA 496 required markings must be placed on or
near all enclosure doors and covers.
3. The enclosure must withstand an internal pressure of
ten (10) inches of water without sustaining permanent
deformation and resist all corrosive elements in the sur-
rounding atmosphere.
4. All lightweight objects in the enclosure, such as paper
or insulation, must be firmly secured.
5. The enclosure should be constructed from materials
such as metal or non-static polycarbonate to meet or
exceed NEMA 4 or 12 performance requirements, but
does not require third party approval.
6. The installation of obstructions or other barriers which
block or impede the flow of protective gas must be
avoided.
7. The creation of air pockets or other areas which trap
flammable gases within the enclosure or devices must
be avoided.
8. The enclosure should be located in an area where impact
hazards are minimal.
9. If the enclosure is nonmetallic and contains equipment
which utilizes or switches power loads greater than 2500
VA, it must be constructed from substantially noncom-
bustible materials, such as materials designed to meet
or exceed ANSI/UL94 ratings of 94 V-0 or 94 5V.
Adjacent Enclosures
1. Adjacent enclosures must be protected by one of the
following means:
a) purged or pressurized in series with the protected
enclosure;
b) purged or pressurized separately; or
c) protected by other means; e.g. explosion proof
enclosures, hermetically sealed devices or intrinsic
safe circuits.
2. Adjacent purged or pressurized enclosures must be de-
signed to meet all construction requirements above.
Enclosure & Device Design
Total Volume Calculation
1. The total volume of all pressurized enclosures, devices
and wireways must be considered.
2. All enclosure, device and wireway volumes must be
calculated without consideration of internally consumed
space.
Device Ventilation
1. Enclosed devices within the protected enclosure which
do not exceed 1.22 cubic inches of free volume do not
require ventilation to the protected enclosure.
2. If the free volume of an internal device exceeds 1.22
cubic inches it must be protected by one of the following
means:
a) ventilated on the top and bottom sides with one (1)
square inch of opening for each four hundred (400)
cubic inches of volume within the internal protected
enclosure, at a minimum diameter of one (1) quarter
inch;
b) purged in series with the protected enclosure or be
purged separately; or
c) protected by other means; e.g. explosion proof
enclosures, hermetically sealed devices or intrinsic
safe circuits.
Temperature Limitations
1. The enclosure must have no surface area which exceeds
80 percent of the flammable or ignitable substance’s
auto-ignition temperature.
2. Internal devices which exceed this temperature must be
protected by one of the following manners.
a) The device is enclosed in a chamber that is cULus
or FM listed as a hermetically sealed device which
prohibits the entrance of flammable or ignitable
substance, and maintains a surface temperature
below temperature limits.
b) It can be proven by testing that the devices will not
ignite the substance involved.
c) The device is purged in a separate enclosure that
bears an ETW (Enclosure Temperature Warning
Nameplate). Devices may only be accessed after
power has been removed and the device has been
allowed to cool to safe temperature, or the area is
positively known to be nonhazardous.
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Installation Overview
Typical Left Hand Configuration Installation Diagram
Model 1002-WPS-LH Shown
PROTECTIVE
GAS SUPPLY
SYSTEM
SUPPLY TUBING
ELECTRICAL ALARM WIRING
CONDUIT & SEAL
SERVICE
VALVE
SYSTEM SUPPLY
FITTING
ENCLOSURE
PROTECTION
SYSTEM
SYSTEM
MOUNTING
BOLT
ENCLOSURE
SUPPLY TUBING
ENCLOSURE
PROTECTION
VENT
(optional)
PROTECTED
ENCLOSURE
ENCLOSURE
CONNECTION
FITTINGS
ENCLOSURE
REFERENCE
TUBING
ENCLOSURE
WARNING
NAMEPLATE
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Getting Started
Establishing Connection Sizes, Lengths & Bends
TYPICAL SINGLE PROTECTED ENCLOSURE CONNECTIONS
PROTECTED
ENCLOSURE
C
B
ENCLOSURE PROTECTION VENT
(Optional)
E
SUPPLY
REFERENCE
1/2"
PROTECTIVE
GAS SUPPLY
HEADER
ENCLOSURE
PROTECTION
SYSTEM
Maximum Tubing / Pipe Length and
Maximum Number of Bends / Elbows
1/4" O.D. Tubing
Fully Reamed
Fully Reamed
20 Feet
10 Bends
1/4" O.D. Tubing
Fully Reamed
Description
Tubing or Pipe Diameter
Enclosure
Supply
System
Supply Tubing
Enclosure
Reference
1/4" O.D. Tubing
Fully Reamed
5 Feet
5 Bends
20 Feet
10 Bends
Multi - Enclosure
Connections
1/2" I.D. Pipe
Fully Reamed
10 Feet
5 Elbows
Optional Remote
Venting
1/2" I.D. Pipe
Fully Reamed
30 Feet
5 Elbows
ABE
D
C
INLET
ENCLOSURE
PROTECTION
SYSTEM
PROTECTED
ENCLOSURE PROTECTED
ENCLOSURE
D
SUPPLY
REFERENCE
INLET
Connections for Heavier than
Air Gases and Vapors
OUTLET
OUTLET
B
TYPICAL MULTIPLE PROTECTED ENCLOSURE CONNECTIONS
1/2"
PROTECTIVE
GAS SUPPLY
HEADER
A
A
D
C
Connections for Lighter than
Air Gases and Vapors
HELPFUL HINTS
If flammable gases are lighter than air, the inlet con-
nection to each enclosure must enter near a bot-
tom corner. The outlet connection, for an optional
enclosure protection vent or piping to an adjacent
protected enclosure, must exit near an extreme op-
posite top corner.
If flammable gases are heavier than air, inlet and outlet
connections must be reversed.
In all cases, the most prevalent gas must determine
the location of inlet and outlet connections.
Determining Enclosure Inlet & Outlet Connection Locations
HELPFUL HINTS
To ensure adequate protective gas flow to the protected enclosure(s), all piping and tubing must be fully
reamed.
Precautions must be taken to prevent crimping and other damage to protective gas piping and tubing.
PROTECTED
ENCLOSURE
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System Mounting
IMPORTANT NOTES
Mounting LH, RH, TM, BM & WM Configurations
Mounting FM & PM Configurations
HELPFUL HINTS
Systems furnished with the ECK are not compatible for
pipe mounting or multiple enclosure applications.
Determine the mounting configuration of your system
using the diagrams on pages 10 & 11.
Remove and save the manila envelope (containing the
enclosure warning nameplate) which may be taped
to the outer surface of the mounting flange.
Although all systems are factory tested and calibrated,
we strongly suggest a bench test of basic functions
prior to installation.
Surface mounting Systems without ECK accessory
1 . Transfer hole pattern of System mounting plate to
intended surface.
2. Check for obstructions hindering bolt fastening, drill and
ream the mounting holes before mounting the system.
3. Secure the system to the enclosure, or other mounting
surface, using one (1) SMK-1 mounting kit or equivalent
- four (4) 1/4" x 3/4" stainless steel bolts, nuts and lock
washers.
Pipe mounting Systems without ECK accessory
1. Locate 2" schedule 40 pipe, (vertical for LH & RH,
horizontal for TM & BM) within five (5) feet of protected
enclosure.
2. Ensure system is mounted in a true vertical position,
secure the system to pipe, using one (1) a PMK-1
mounting kit or equivalent - two (2) 1/4" x 2" stainless
steel “U” bolts, nuts and lock washers.
4. Deburr all cutout surfaces.
5. Secure system to enclosure using SMK-4 or SMK-6
mounting kit, or equivalent 1/4" x 3/4" stainless steel
nuts, bolts, mounting clips and lock washers.
The system should be mounted at EYE LEVEL.
Care must be taken to ensure the system and all
protruding components are clear of all enclosure
accesses (doors and covers) and conduit, pipe, tubing
or cable entries.
LH, RH, TM, BM and WM configurations are intended
for mounting adjacent to the protected enclosure.
LH, RH, TM & BM configurations are also suitable
for 2" schedule 40 pipe mounting. In addition, these
configurations can be accessorized with an ECK
(Enclosure Connection Kit). (See page 9)
Surface mounting Systems with ECK accessory
1. Verify dimensions of the System’s mounting holes and
connection fittings in reference to the applicable drawing
on pages 10 and 11.
2. Upon confirmation of dimensions, transfer mounting
hole pattern from drawing to the intended surface.
3. Check for internal obstructions which could hinder bolt
fastening and protective gas flow, drill and ream the
mounting holes before mounting the system.
4. Remove locknuts on enclosure connection fittings.
5. Secure the system to the protected enclosure using one
(1) SMK-1 mounting kit or equivalent - four (4) 1/4" x
3/4" stainless steel bolts, nuts and lock washers.
6. Install the locknuts on the enclosure connection fittings
from inside of the protected enclosure, ensuring that
fittings seat directly against enclosure through the
system mounting plate flange.
1. Transfer panel cutout pattern to the intended
surface.
2. Check for obstructions which could prohibit bolt
fastening or system pneumatic connections.
3. Cut panel cutout pattern on the intended surface.
FM and PM configurations are designed to mount through a panel cutout one (1) inch smaller than the overall
height and width of the system mounting plate, using clips and fasteners provided with the SMK-4 mounting
kit. This design feature eliminates the need to drill the system mounting bolt holes in the protected enclosure.
FM configurations are intended for mounting adjacent to the protected enclosure.
PM configurations are intended for mounting through a cutout in the protected enclosure surface.
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99
Special Mounting Information
(ECK) - FACTORY INSTALLED ENCLOSURE
CONNECTION KIT ACCESSORY
Provides factory installed tubing and
fittings for enclosure supply and reference
connections.
Typical Example of Factory Installed ECK & ILFK Accessories
Typical Examples of Surface, Pipe, Panel & Frame Mounted Systems
(ILFK) - FACTORY INSTALLED IN-
LINE FILTER KIT ACCESSORY
Provides an 8.5 oz. capacity,
40 micron protective gas supply
filter, factory installed on the inlet
side of the enclosure pressure
control regulator.
Typical Surface Mounted System
(Model 1002-LPS-CI-Z-LH shown)
Typical Pipe Mounted System
(Model 1002-LPS-CI-Z-LH shown)
Typical Panel/Frame Mounted System
(Model 1002-LPS-CI-Z-PM shown)
Model 1001A-LPS-LH shown
RSPSupply - 1-888-532-2706 - www.RSPSupply.com
http://www.RSPSupply.com/p-6798-Hoffman-A1001YZUMC2-Purging-Pressurization-System-10-CF.aspx
1010
Mounting Plate Dimensions
Model 1001A
Face Plate
9"
8"
9" 8"
RSPSupply - 1-888-532-2706 - www.RSPSupply.com
http://www.RSPSupply.com/p-6798-Hoffman-A1001YZUMC2-Purging-Pressurization-System-10-CF.aspx