Performance Tool W1606 User manual

2 Ton
Compact Trolley Jack
OWNER'S MANUAL
Stock Number W1606
FOR YOUR SAFETY,
please read these instructions carefully and retain them for future use.
LIMITED WARRANTY
PERFORMANCE TOOL extends only the following warranties, and only to original retail purchasers. These warranties give
specific legal rights. Except where prohibited by local law, the law of the State of Washington governs all warranties and all
exclusions and limitations of warranties and remedies. There may be other rights which vary from state to state.
PERFORMANCE TOOL warrants the product to be free from defects in materials and workmanship under normal use and
service. A defective product may be returned for a free replacement within 90 days from the date of purchase, provided that
product is returned to place of purchase immediately after discovery of defect. After 90 days and up to 1 year from date of
purchase, PERFORMANCE TOOL will replace at no charge any parts which our examination shall disclose to be defective and
under warranty. These warranties shall be valid only when a sales receipt showing the date of purchase accompanies the
defective product or defective part(s) being returned. For part(s) after 90 days, please remit your request, postage prepaid to:
PERFORMANCE TOOL, P.O. Box 88259 Tukwila, WA 98138
These warranties exclude blades, bits, punches, dies, bulbs, fuses, and other consumables which must be replaced under normal
use and service. These warranties shall not apply to any product or part which is used for a purpose for which it is not designed,
or which has been repaired or altered in any way so as to affect adversely its performance or reliability, nor shall these warranties
apply to any product or part which has been subject to misuse, neglect, accident or wear and tear incident to normal use and
service.
PERFORMANCE TOOL does not authorize any other person to make any warranty or to assume any liability in connection with
its products.
Except for warranties of title and the limited express warranties set forth above, PERFORMANCE TOOL makes no express or
implied warranties of any kind with respect to its products. In particular, PERFORMANCE TOOL makes no implied warranty of
merchantability and no implied warranty of fitness for any particular purpose, except that for goods purchased primarily for
personal, family or household use and not for commercial or business use, PERFORMANCE TOOL makes an implied warranty of
merchantability (and, if otherwise applicable, an implied warranty of fitness for a particular purpose), but only for the particular
qualities or characteristics, and for the duration, expressly warranted above. The laws on limitation of implied warranties may
differ from state to state, so the above limitations may not apply in all cases.
PERFORMANCE TOOL shall not be liable for consequential, incidental or special damages resulting from or in any manner
related to any product, or to the design, use, or any inability to use the product. The sole and exclusive remedy for a defective
product or part shall be the repair, or replacement thereof as provided above. The laws on limitation of remedies or on
consequential, incidental or special damages may vary from state to state, so the above limitations may not apply in all cases.
Copyright © 2006 PERFORMANCE TOOL P.O. Box 88259 Tukwila, WA 98138 1-800-4261262 – All rights reserved

OPERATION - JACK
Before using your jack:
1.Turn release valve counter-clockwise to open. Pump jack handle
about 6 full strokes to assure complete distribution of hydraulic fluid.
(See Figure 1)
To raise:
Place pump handle over release
valve and turn clockwise to close.
Make certain that load is on
center of saddle. Insert handle into handle sleeve and pump to raise
load to desired height. Transfer load to jack stands or other
appropriate supports before working under load. (See figure 2)
To lower:
Raise load enough to remove jack
stands. Slowly turn release valve
counter-clockwise just enough to
allow controlled descent.
(Never turn counter-clockwise
more than 3 full turns)
1. When jack is not in use, lifting arm and handle sleeve should be in
fully down position to keep their machined surfaces free from
corrosion.
2. Keep jack clean and well lubricated at points illustrated in figure 3.
3. For best results, use only hydraulic fluid with a rating of SAE 10 for
refills. Check fluid level with jack in fully down position. Fluid level
should be up to bottom of oil fill plug. (See figure 5)
4. Regularly check for loose, worn
or damaged parts and repair
or replace as necessary.
5. Replace worn or damaged
parts with Performance Tool
replacement parts. Be sure
that only qualified personnel
perform repairs.
CARE & MAINTENANCE - JACK
Figure 3
Figure 2
Figure 1
RAM ASSEMBLY - JACK
1 Hydraulic Unit Body 1
2 3/16” Steel Ball 2
3 Filter Body Screen 1
4 Copper Washer 1
5 Pump Cylinder O-Ring 1
7 Ram Collar 1
8 Ram 1
9 Cylinder 1
10 Fiber Washer (B) 1
11 Oil Chamber 1
12 Oil Fill Plug 1
13 Fiber Washer (A) 1
14 Top Nut 1
15 Top Nut O-Ring 1
16 1/4” Steel Ball 1
17 Pump Cylinder 1
19 Pump Cylinder O-Ring 1
20 Back Up Ring 1
21 Pump Piston 1
22 Piston Clamp 1
24 Handle Sleeve 1
26 Piston Pin 1
27 Connecting Pin 1
28 Retaining Pin 2
30 5/16” Steel Ball 1
31 Release Valve Spacer 1
32 Release Valve O-Ring 1
33 Release Valve 1
34 Spring Guide 1
35 Overload Valve Spring 1
36 O-Ring 1
37 Adjusting Screw 1
38 Cap 1
# Description Qty. # Description Qty. # Description Qty.
Figure 6

39 Return Spring *1
40 Lock Washer 4
41 Nut 6
44 Caster Wheel Assy. *2
47 Right Side Member 1
48 Flat Washer 2
49 Lock Washer 2
50 Nut 2
51 Front Wheel Spacer 2
52 Front Wheel 2
53 Flat Washer 2
54 Front Wheel Spindle 1
55 Body Spindle 1
58 Left Side Member 1
60 Radius Link 2
61 Retaining Ring 2
62 Lifting Arm 1
63 Cross Head Pin 1
64 C 19 Retaining Ring 1
65 Lifting Arm Spindle 1
67 Saddle Assembly 1
68 Radius Link Pin 1
69 Snap Ring 2
70 Pump Handle *1
72 Cover Plate 1
73 Support Bar 1
*Notes the replaceable parts
# Description Qty. # Description Qty. # Description Qty.
Replacement Parts
JACK ASSEMBLY
Figure 4
W1605CK . . . . . . . . . . .Ram Repair Kit
W1605-39 . . . . . . . . . . . .Return Spring
W1605-44 . . . . . . . . . .Caster Assembly
W1605-70 . . . . . . . . . . . .Pump Handle

Your Wilmar trolley jack was constructed with quality materials and
workmanship and will give you many years of trouble free use when
cared for as described in the "Care & Maintenance" section on page 3.
However, as with any mechanical device, periodic adjustments are
necessary to maintain a peak level of performance. Should your jack be
displaying any of the following symptoms, the simple procedures shown
below will correct the problem.
TROUBLESHOOTING
Read these safety warnings before operation.
WARNING!
Failure to heed these warnings may result in loss of load,
damage to jack, and/or jack failure resulting in personal injury
or property damage.
WARNING!
This is a lifting device only. Do not move load while it is on the
jack. Load must be supported immediately by Jack Stands or
other appropriate means.
Do not overload jack beyond rated capacity. Overloading can
cause damage to or failure of the jack.
REFER TO YOUR VEHICLE OWNERS MANUAL FOR PROPER
JACKING PROCEDURES. Lift only on areas of the vehicle as
specified by the vehicle manufacturer.
This jack is designed for use only on hard level surfaces
capable of sustaining the load. Use of jack on other than hard
level surfaces can result in jack instability and possible loss of
load.
Be sure all personnel are clear of load before lowering load.
Ensure that no personnel pass underneath load until load is
securely supported by jack stands
SPECIFICATIONS
Capacity: ..................... 4,000 lbs.
Low Height:....................... 5-1/8”
Max. Height: .......................... 13”
Lift Range:......................... 7-7/8”
Specifications are subject to
change without notice
IMPORTANT SAFETY INFORMATION