Philips CSM 66 III User manual

Philips
Electronic Manufacturing
Technology
PA 1306/40/50/60/61
CSM 66/84/84V III
Pre-installation Manual

© Philips Electronic Manufacturing Technology B.V.
All rights reserved. No part of this book may be reproduced in any form, by print, photoprint, microfilm or any
other means without the written permission from Philips (Electronic Manufacturing Technology).
Manual Number:
Revision Code:
Issue date:
5322 871 63303
96.00
Feb-97

SAFETY
Read this page carefully before installation and use of the Unit.
Introduction
Adjustment, maintenance and repair of this Unit should only be carried out by qualified personnel who are
aware of the hazards involved, unless otherwise indicated in the Instructions for use.
Safety precautions
For the correct and safe use of this Unit it is essential that both operating and service personnel follow
generally accepted safety procedures in addition to the safety precautions specified in this manual. Specific
warning and caution statements, where applicable, are to be found throughout the manual. Warning and
caution statements and/or symbols are present on the Unit where necessary.
Caution and warning statements
A “CAUTION” is used to indicate correct operating or maintenance procedures in order to prevent damage to,
or destruction of, equipment or other property.
A “WARNING” indicates a potential danger that requires correct procedures or practices in order to prevent
casualties.

HOW TO REPORT DOCUMENT IRREGULARITIES
We have endeavoured to ensure that the information in this document was correct when published. If, when
using this document, errors, omissions or anomalies are discovered, please inform us using the reply-form
attached. We thank you for this service, in advance, as it will help us to ensure that you, the customer, receive
the highest possible quality of information and service.
Manual Title: Pre-installation Manual CSM 66/84/84V III
Manual Number: 5322 871 63303
PA Number: PA 1306/40/50/60/61 Update Code Manual:
DOCUMENT IRREGULARITIES:
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Philips Electronic Manufacturing Technology
Supply Centre Customer Support
P.O. Box 218
Building BAF 2
5600 MD Eindhoven
The Netherlands
FROM:
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Please, don’t forget to fill-in this!

PRE-INSTALLATION MANUAL CSM 66/84/84V III
Table of Contents
CHAPTER 1 Introduction ................................ 1
1.1 Responsibilities .............................. 1
1.2 Useful Conversions ........................... 2
CHAPTER 2 General Requirements ........................ 3
2.1 Site ....................................... 3
2.1.1 Ducting ............................... 3
2.1.2 Lighting ............................... 4
2.1.3 Maintenance Area ....................... 4
2.2 Storage .................................... 4
2.3 Accessibility of Selected Site .................... 5
2.3.1 Transport .............................. 5
2.4 Space and Floor-Loading Requirements ............ 6
CHAPTER 3 Environmental Conditions ..................... 11
3.1 Operating Conditions .......................... 11
3.2 Static Electricity .............................. 11
CHAPTER 4 Services Required ........................... 13
4.1 Compressed Air Supply ........................ 13
4.1.1 Specification of Compressed Air Supply ........ 14
4.2 Mains Voltage Supply and Earthing ................ 15
4.2.1 Specification of Mains Voltage Supply ......... 15
4.2.2 Specification of Earthing ................... 15
4.3 Local Area Network (LAN) ...................... 15
4.4 External Emergency Circuit ..................... 15
4.5 SMEMA Interfacing ........................... 16
CHAPTER 5 Maintenance Area ........................... 17
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TableTable ofof ContentsContents
CHAPTER 6 Storage, Transport & Unpacking of Crated System .. 19
CHAPTER 7 Pre-installation Conditions Check List ............ 21
CHAPTER 8 Lubricants/Oils and Special Tools
8.1 Suppliers of Lubricants ......................... 25
8.2 Special Tools ................................ 26
8.2.1 Recommended Set of Metric Tools ........... 26
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IntroductionIntroduction
CHAPTERCHAPTER 11 IntroductionIntroduction
The purpose of this publication is to describe physical details of the site,
services that must be available and ambient conditions required to accomodate
the system and to allow it to produce according to the high performance it is
designed for.
It must be emphasised that the time and expense devoted to a proper survey
of the site of the system will be rewarded by a trouble-free, consistent
operation and the resulting reduction in down-time.
1.1 Responsibilities
The customer is responsible for the pre-installation. Pre-installation means all
the work that has to be done, as agreed on the basis of the check list (see
section 7), to prepare the site and to make it suitable for installation and
operation of the system.
The RSC/NSO customer support organization is responsible for pre-installation
site survey. The Supply Centre can advise on generally suitable locations.
The pre-installation site survey must be part of the negotiations before
finalizing the order.
A check list of the principal conditions is provided in section 7, which should
be completed during the site survey.
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IntroductionIntroduction
1.2 Useful Conversions
NOTE: All measurements are given in metric units.
PHYSICAL QUANTITY SI SYMBOL CONVERSION FACTORS
Length m 1 cm = .4 inch
1 inch = 2.54 cm
1 metre = 39.37 inches
1 mile = 1.609 km
Volume m31 imp. gall. = 4.55 l
1 US gall. = 3.79 l
1 litre = 1.76 pints
1Nl=1lat0°Cand1atm.
Mass kg 1 kg = 2.2 lb
1 lb = 455 gm
1 oz = 28.35 g
Force N 1N = 1 kg.m/s2
1 kgF = 9.8 N
Pressure Pa (N/m2) 1 atm. = 1013.25 mbar
0.1 dyne/cm21Torr=1mm
mercury
1 mbar = 100 Pa
1 PSI = 6900 Pa
Work/energy J (Nm, Ws) 1J=10
7ergs
1 cal. = 4.1868 J
Power W (J/s) 1 HP = 735.5 W
Temperature °C = 5/9x(°F-32)
°F = (9/5x°C)+32
TABLE 1: Conversion table.
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GeneralGeneral RequirementsRequirements
CHAPTERCHAPTER 22 GeneralGeneral RequirementsRequirements
There are many interrelated factors that determine suitability of the location for
the system and each of these factors requires careful consideration. All aspects
of the site must be detailed.
This chapter gives guidance by outlining the various aspects.
It is not possible to cover all the situations likely to be met. Should there be
any doubt regarding the suitability of the proposed site, our team of ex-
perienced engineers will gladly advise on the best course to take.
2.1 Site
The basic system (including built-in options), which can be part of a flow line,
will be installed in a normal clean production environment. Adequate working
space must be allowed for operation, maintenance and servicing.
The site must meet the requirements of an average industrial environment.
Apart from the above-mentioned requirements, the site must provide the
following facilities:
Ducts in the floor or in the ceiling to accommodate electrical cables, and
air hoses.
Facilities to clean parts of the system.
Facilities to store tools, maintenance materials, feeders, tape reels and
documents etc. near the system.
Mains wall socket for test and measuring equipment (connected to the same
mains group as the main system).
Mains wall socket for connection of vacuum cleaner.
A floor covering which is easily cleaned and impervious to oil.
The following aspects should also be considered when siting the system:
An external telephone line nearby.
2.1.1 Ducting
The services required for the system can be divided into the following three
groups, each with a different type of ducting:
The mains voltage cable must be routed through a separate metal duct or
pipe, which must be connected to earth, to avoid EMI problems. It is not
allowed to route signal cables through this duct or pipe.
The signal cables, such as telephone, must be routed through another metal
duct or pipe, connected to earth, as necessary.
Compressed air supply can be delivered by metal pipes or hoses. To prevent
earth loops and transfer of vibration, it is recommended to connect a piece
of flexible hose between the fixed pipe and the system.
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GeneralGeneral RequirementsRequirements
2.1.2 Lighting
Measures should be taken to prevent light falling on the monitor screen, and
into the camera of vision systems.
2.1.3 Maintenance Area
Regular preventive maintenance must be executed to ensure optimum
availability of the system.
A separate room provided with facilities for cleaning the various parts of the
system is strongly recommended in order to carry out maintenance actions in
an area separated from the system itself. As cleaning solvents are used which
may give off harmful vapours, the area must meet the local safety requirements
and a proper means of disposal of waste materials is recommended. (Refer also
to chapter 5 on maintenance.)
2.2 Storage
Space should be assigned in the direct neighbourhood of the system for the
storage of commonly used media such as diskettes and materials such as
documentation, operating tools and consumables.
Diskettes must be kept in dust-proof containers and stored away from sources
of magnetism. Shocks and vibrations must be avoided.
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GeneralGeneral RequirementsRequirements
2.3 Accessibility of Selected Site
The system is shipped in one crate (see note below).
The dimensions of the CSM III crate are as follows:
Height 1610 mm
Width 1400 mm
Depth 1700 mm
Gross weight approximately 640-775kg
(max. size crate with contents)
The dimensions of the optional CSM trayfeeder 31 crate are as follows:
Height 1370 mm
Width 1290 mm
Depth 1270 mm
Gross weight approximately 230 kg
(crate with contents)
NOTE: Depending on the order, the shipment can include
additional crate(s), which contain a number of smaller
items, such as CSM trayfeeder, tape feeders, etc.
The dimensions of these crates depend on the num-
ber and size of the ordered items, but will always be
smaller than the above-mentioned crate.
The equipment should be unpacked as close to the final site as possible.
Access doors must have minimum dimensions of 1810 mm height and 1600
mm width (the dimensions are larger than the actual sizes to allow room to
manoeuvre).
2.3.1 Transport
The dimensions of the uncrated CSM III system are as follows:
Width 1600 mm
Height, without signal pole and monitors 1330 mm
Height, with signal pole (max. height) 1840 mm
Depth, without feeders 1140 mm
Ensure that adequate access is provided to move this system to its final
location.
NOTE: The customer must arrange equipment for transport-
ing the system. Depending on the local circum-
stances, the following equipment may be required:
fork lift truck: lifting capacity 2500 kg; fork length > 1400 mm,
sheet steel to protect the floor,
two pallet cars,
trolleys,
winches,
two wooden beams 2000 cm long, 100 x 100 cm square.
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GeneralGeneral RequirementsRequirements
2.4 Space and Floor-Loading Requirements
This paragraph provides the principal characteristics of the system (see figs.
2.1 to 2.3 and the tabels below).
The minimum access clearance mentioned in the following paragraphs relates
to the space needed both for servicing and/or operation.
OVERALL DIMENSIONS (mm)
Depth, without feeders 1440
Depth, with tape feeders, max. size tape reel, and
tape feeder retracted 2140
Width 1600
Maximum height (with feet set max.) 1860
Minimum ceiling height 2200
MINIMUM ACCESS CLEARANCE (mm)
Rear/Front 1000
Left/Right (in case of stand alone) 1000
MINIMUM OVERALL FLOOR SPACE
For siting, operation and service ;
in line, without CSM Trayfeeder
stand alone, without CSM Trayfeeder
in line, with CSM Trayfeeder
stand alone, with CSM Trayfeeder
4140 x 1600 mm
4140 x 3600 mm
refer to fig 2.1
4140 x 3600 mm
Weight CSM III
Weight CSM Trayfeeder approx. 600 kg approx. 100 kg
Supporting feet (fig. 2.3) for both the
CSM III and CSM Trayfeeder 4 adjustable feet (range 35 mm)
Average floor loading (over 4 feet)
CSM III
CSM trayfeeder 55.6 x 10.4N/m2
9.28 x 10.4N/m2
Floor loading per foot
CSM III
CSM Trayfeeder 13.9 x 10.4N/m2
2.32 x 10.4N/m2
Floor requirements Supporting feet must rest
directly on a concrete
floor or on steel plates
250x250x10mm.
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GeneralGeneral RequirementsRequirements
FIGURE 2.1a: Floor space requirements.
This figure details:
The maximum area needed for the system.
The area needed for the main options.
All dimensions are in mm.
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GeneralGeneral RequirementsRequirements
FIGURE 2.1b: Floor space requirements.
This figure details:
The area needed for the operator.
The area needed for the service and maintenance.
All dimensions are in mm.
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GeneralGeneral RequirementsRequirements
FIGURE 2.2: Height dimensions.
This figure details:
The maximum height of the system incl. main Options.
The dimensions of protuding parts (monitors,lamp poles etc.).
Where to add block if SMEMA height of conveyor has to be reached.
All dimensions are in mm.
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GeneralGeneral RequirementsRequirements
FIGURE 2.3: Supporting feet.
This figure details:
The floor plan and its dimensions.
The exact position and size of the supporting feet.
The floor plan of the main Options.
All dimensions are in mm.
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EnvironmentalEnvironmental ConditionsConditions
CHAPTERCHAPTER 33 EnvironmentalEnvironmental ConditionsConditions
3.1 Operating Conditions
Ambient temperature range.
operation within specification from +20 to +28 °C
all functions operational from +15 to +35 °C
Max. permissible rate of temperature change 1°C/hour, 0.1°C/min.
Relative humidity at 20°C 80%, dew point below 18 °C
Ambient air pressure from 800 to 1100 mbar
Dust class (average industrial environment) 100,000
3.2 Static Electricity
If the factory in which the system will be installed is ESD (ElectroStatic
Discharge) safe, no special measures are required for operator use.
However, special attention must be paid to electrostatic discharge prevention
during maintenance activities. These measures must be known and applied by
all maintenance engineers.
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EnvironmentalEnvironmental ConditionsConditions
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ServicesServices RequiredRequired
CHAPTERCHAPTER 44 ServicesServices RequiredRequired
4.1 Compressed Air Supply
An air supply with a pressure of 5.0 to 8.0 x 105N/m2(5 to 8 bar) must be
connected to the system via a 16 mm hose pillar suitable for high pressure
hoses with an internal diameter of 10 mm.
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ServicesServices RequiredRequired
4.1.1 Specification of Compressed Air Supply
Pressure at system >5x10
5Pa (abs)
Flow 40 Nl/minute
Oil content ≤0.1 mg/m3
Dew point < 2°C at 7.0 x 105Pa
< 4°C at 7.2 x 105Pa
Dust particles size < 10µm
Connection to system via 20 mm diameter coupling, (see fig. 4.1)
NOTE: The pressure specified must remain within
specification at maximum flow.
NOTE: A compressed air supply that does not meet the
above specifications will increase the frequency of
carrying out the following maintenance actions:
Cleaning of the vacuumsystem and the micro-ejectors (venturi’s) if the oil
content exceeds the permissible level.
Draining the water from the mist filter (MF600-04-A) if the water vapour
content exceeds the permissible level.
Cleaning of the air filter (F600-04-BG-A) if the dust content exceeds the
permissible level.
In such cases, the compressed air supplier must take measures by installing gas
filters, etc. as required.
FIGURE 4.1: Connections.
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