Philips Optimus User manual

Philips Medical Systems
Converter test kit OPTIMUS
for OPTIMUS 50/65/80 generators
release 3.x with converters 4512 104 7231x
4512 104 91681
Level 1 Documentation
This document and the information contained in it is strictly reserved for current Philips Medical Systems ("Philips") personnel, Philips licensed
representatives and Philips customers who have purchased a valid service agreement for use by the customer's designated in-house service
employee on equipment located at the customer's designated site. Use of this document by unauthorized persons is strictly prohibited. This
document must be returned to Philips when the user is no longer licensed and in any event upon Philips' first written request.
Printed in Hamburg
Federal Republic of Germany
© 2008 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
Manual Order No. 4512 984 22723 Vers. 00

Proprietary Notice:
This document and the information contained in it is proprietary and confidential information of
Philips Healthcare (”Philips”) and may not be reproduced, copied in whole or in part, adapted,
modified, disclosed to others, or disseminated without the prior written permission of the Philips
Legal Department. Use of this document and the information contained in it is strictly reserved
for current Philips personnel and Philips customers who have a current and valid license from
Philips for use by the customer’s designated in house service employee on equipment located
at the customer’s designated site. Use of this document by unauthorized persons is strictly
prohibited. Report violation of these requirements to the Philips Legal Department. This docu‐
ment must be returned to Philips when the user is no longer licensed and in any event upon
Philips’ first written request.
Warranty Disclaimer Language:
Philips provides this DOCUMENT without warranty of any kind, implied or expressed, including,
but not limited to, the implied warranties of merchantability and fitness for a particular purpose.
Limitations of Liability Language:
Philips has taken care to ensure the accuracy of this document. However, Philips assumes no
liability for errors or omissions and reserves the right to make changes without further notice to
any products herein to improve reliability, function, or design. Philips may make improvements
or changes in the product(s) or program(s) described in this document at any time.
Converter test kit OPTIMUS for OPTIMUS 50/65/80 gen‐
erators release 3.x with converters 4512 104 7231x
2 CSIP Level 1
© 2008 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
4512 984 22723 Vers. 00

SERVICE MANUAL - Unit
Converter test kit OPTIMUS for OPTIMUS 50/65/80 gener‐
ators release 3.x with converters 4512 104 7231x
Author: Th. Frenschek
Type no: 4512 104 91681
List of Pages and Drawings
Manual Order No. 4512 984 22723
released: 05/2008
1 ...3
4 ...53 (08.0)
Converter test kit OPTIMUS for OPTIMUS 50/65/80 gen‐
erators release 3.x with converters 4512 104 7231x
4512 984 22723 Vers. 00 CSIP Level 1
© 2008 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
3

CONVERTER TEST KIT OPTIMUS
Contents
1Introduction ............................................................................................................................ 6
1.1 Scope of delivery .................................................................................................................................. 6
1.2 Tools ..................................................................................................................................................... 6
2Generator condition after failure event .................................................................................. 7
2.1 Special case ......................................................................................................................................... 7
2.2 All other cases ...................................................................................................................................... 7
2.3 Prerequisites before checking the generator ........................................................................................ 7
3Check of generator mains supply parts ................................................................................. 8
3.1 Condition(s) when the service comes to the site .................................................................................. 8
3.1.1 ENF2 tripped, possibly in combination with ENF1 and mains fuses .................................................... 8
3.1.2 ENF1 tripped, possibly in combination with mains fuses ..................................................................... 9
3.2 Check for open springs at damping resistors ....................................................................................... 9
3.3 Check for contacts that are welded at breakers and contactors .......................................................... 9
4Converter checks (EQ frontal and E2Q rear) ...................................................................... 11
4.1 Visual converter check ....................................................................................................................... 11
4.2 Measuring of converter parts .............................................................................................................. 11
4.2.1 Rectifier check .................................................................................................................................... 11
4.2.2 IGBT check ......................................................................................................................................... 11
4.2.3 Overvoltage diode check .................................................................................................................... 12
4.2.4 Resistor check (PCB versions 4512 108 0862x / 0934x) ................................................................... 12
4.2.5 Power cable harness check ............................................................................................................... 13
4.2.6 Resonance capacitor check ............................................................................................................... 13
5Check of the high-voltage transformer ................................................................................ 14
5.1 Analysis .............................................................................................................................................. 14
6Visual check of the X-ray tube ............................................................................................. 16
7Interim results ...................................................................................................................... 17
8Tube check with Rotor Control Part 1 .................................................................................. 18
Converter test kit OPTIMUS for OPTIMUS 50/65/80 gen‐
erators release 3.x with converters 4512 104 7231x
4 CSIP Level 1 (08.0)
© 2008 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
Conv test Optimus

9kV-driver test ....................................................................................................................... 19
10 Tube check with Rotor Control Part 2 .................................................................................. 24
11 Tube and high-voltage cable test with high voltage ............................................................. 25
12 Measuring of primary currents ............................................................................................. 29
12.1 Measuring of the resonance frequency .............................................................................................. 33
12.2 Measurement of kV behavior with an adapted tube ........................................................................... 34
12.3 Measuring of kV behavior with a non-adapted tube (Optimus 65/80) ................................................ 35
13 Reconditioning of the tube(s) ............................................................................................... 37
14 Final system test .................................................................................................................. 40
15 Appendix .............................................................................................................................. 41
15.1 Alignment of function unit kV .............................................................................................................. 41
15.1.1 General information ............................................................................................................................ 41
15.1.1.1 Connecting and setting the scope ...................................................................................................... 42
15.1.1.2 Deactivating the kV controller ............................................................................................................. 43
15.1.1.3 Setting of exposure data .................................................................................................................... 43
15.1.1.4 Adjustment of the factor for duty cycle ............................................................................................... 43
15.2 Tube conditioning ............................................................................................................................... 45
15.2.1 General Information ............................................................................................................................ 45
15.2.2 Preconditions / Program settings ....................................................................................................... 46
15.2.3 Procedure ........................................................................................................................................... 47
15.3 List of checked parts of generator S/N ............................................................................................... 51
15.4 List of checked parts of generator S/N ............................................................................................... 52
15.5 List of checked parts of generator S/N ............................................................................................... 53
Converter test kit OPTIMUS for OPTIMUS 50/65/80 gen‐
erators release 3.x with converters 4512 104 7231x
Conv test Optimus CSIP Level 1 (08.0)
© 2008 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
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