Phoenix Contact Axioline F User manual

User manual
Axioline F safety module with safe
digital outputs
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2016-11-10
PHOENIX CONTACT 106888_en_01
Axioline F safety module with safe digital outputs
UM EN AXL F SSDO8/3 1F
01
Designation From HW/FW
revision
Order No.
AXL F SSDO8/3 1F 01/220 2702264
User manual
Designation:
Revision:
This user manual is valid for:
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PHOENIX CONTACT
Please observe the following notes
User group of this manual
The use of products described in this manual is oriented exclusively to:
– Qualified electricians or persons instructed by them, who are familiar with applicable
standards and other regulations regarding electrical engineering and, in particular, the
relevant safety concepts.
– Qualified application programmers and software engineers, who are familiar with the
safety concepts of automation technology and applicable standards.
Explanation of symbols used and signal words
How to contact us
Internet Up-to-date information on Phoenix Contact products and our Terms and Conditions can be
found on the Internet at:
phoenixcontact.com
Make sure you always use the latest documentation.
It can be downloaded at:
phoenixcontact.net/products
Subsidiaries If there are any problems that cannot be solved using the documentation, please contact
your Phoenix Contact subsidiary.
Subsidiary contact information is available at phoenixcontact.com.
Published by PHOENIX CONTACT GmbH & Co. KG
Flachsmarktstraße 8
32825 Blomberg
GERMANY
Should you have any suggestions or recommendations for improvement of the contents and
layout of our manuals, please send your comments to:
[e-mail]
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety measures that follow this symbol to avoid possible
injury or death.
There are three different categories of personal injury that are indicated with a
signal word.
DANGER This indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING This indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION This indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
This symbol together with the signal word NOTE and the accompanying text
alert the reader to a situation which may cause damage or malfunction to the
device, hardware/software, or surrounding property.
This symbol and the accompanying text provide the reader with additional
information or refer to detailed sources of information.
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Please observe the following notes
PHOENIX CONTACT
General terms and conditions of use for technical documentation
Phoenix Contact reserves the right to alter, correct, and/or improve the technical
documentation and the products described in the technical documentation at its own
discretion and without giving prior notice, insofar as this is reasonable for the user. The
same applies to any technical changes that serve the purpose of technical progress.
The receipt of technical documentation (in particular user documentation) does not
constitute any further duty on the part of Phoenix Contact to furnish information on
modifications to products and/or technical documentation. You are responsible to verify the
suitability and intended use of the products in your specific application, in particular with
regard to observing the applicable standards and regulations. All information made
available in the technical data is supplied without any accompanying guarantee, whether
expressly mentioned, implied or tacitly assumed.
In general, the provisions of the current standard Terms and Conditions of Phoenix Contact
apply exclusively, in particular as concerns any warranty liability.
This manual, including all illustrations contained herein, is copyright protected. Any
changes to the contents or the publication of extracts of this document is prohibited.
Phoenix Contact reserves the right to register its own intellectual property rights for the
product identifications of Phoenix Contact products that are used here. Registration of such
intellectual property rights by third parties is prohibited.
Other product identifications may be afforded legal protection, even where they may not be
indicated as such.
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Table of contents
106888_en_01 PHOENIX CONTACT 5
Table of contents
1 For your safety............................................................................................................................9
1.1 General safety notes.............................................................................................. 9
1.2 Electrical safety ................................................................................................... 10
1.3 Safety of the machine or system.......................................................................... 11
1.4 Directives and standards ..................................................................................... 11
1.5 Intended use........................................................................................................ 11
1.6 Documentation .................................................................................................... 12
1.7 Abbreviations used ............................................................................................ 12
1.8 Safety hotline....................................................................................................... 12
2 Product description...................................................................................................................13
2.1 Short description of the module........................................................................... 13
2.2 Structure of the module ....................................................................................... 14
2.3 Housing dimensions ............................................................................................ 14
2.4 Safe digital outputs .............................................................................................. 15
2.5 Connection options for actuators depending on the parameterization................. 16
2.6 Local diagnostics and status indicators .............................................................. 17
2.7 Safe state ............................................................................................................ 19
2.7.1 Operating state .................................................................................... 19
2.7.2 Error detection in I/O devices ............................................................... 19
2.7.3 Device errors ....................................................................................... 20
2.7.4 Parameterization errors ........................................................................ 20
2.8 Process data words ............................................................................................. 21
2.9 Programming data/configuration data.................................................................. 23
3 Integration of the Axioline F local bus .......................................................................................25
3.1 Supply voltage of the module logic ...................................................................... 25
3.2 Supply voltage UO.............................................................................................. 26
3.3 DC distribution network according to IEC 61326-3-1........................................... 27
3.4 Terminal point assignment................................................................................... 27
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AXL F SSDO8/3 1F
6PHOENIX CONTACT 106888_en_01
4 Assembly, removal, and electrical installation...........................................................................29
4.1 Assembly and removal ........................................................................................ 29
4.1.1 Unpacking the module ......................................................................... 29
4.1.2 Preparation and assembly ................................................................... 29
4.1.3 Setting the DIP switch .......................................................................... 30
4.1.4 Mounting and removing the module ..................................................... 31
4.2 Electrical installation ............................................................................................ 33
4.2.1 Electrical installation of the Axioline F station ....................................... 33
4.2.2 Electrical installation of the module ...................................................... 33
5 Parameterization of the module ................................................................................................35
5.1 Parameterization in a SafetyBridge system ......................................................... 35
5.2 Parameterization of the safe outputs ................................................................... 36
5.3 Behavior of the outputs in the event of enabled switch-off delay for
stop category 1.................................................................................................... 37
6 Connection examples for safe outputs......................................................................................39
6.1 Explanation of the examples................................................................................ 39
6.2 Notes on the protective circuit of external relays/contactors
(freewheeling circuit) .......................................................................................... 41
6.3 Measures to achieve a specific safety integrity.................................................... 41
6.4 Single-channel assignment of safe outputs ......................................................... 43
6.5 Two-channel assignment of safe outputs ............................................................ 45
7 Startup and validation ...............................................................................................................49
7.1 Initial startup ........................................................................................................ 49
7.1.1 Startup mode ....................................................................................... 50
7.2 Restart after replacing a module.......................................................................... 51
7.2.1 Replacing a module ............................................................................. 51
7.2.2 Restart ................................................................................................. 51
7.3 Validation............................................................................................................. 51
8 Errors: messages and removal .................................................................................................53
8.1 Displaying and reading errors.............................................................................. 53
8.2 Acknowledging an error....................................................................................... 53
8.3 Module replacement following an error................................................................ 53
8.4 Note about the error codes.................................................................................. 54
8.5 Error codes.......................................................................................................... 55
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Table of contents
106888_en_01 PHOENIX CONTACT 7
9 Maintenance, repair, decommissioning, and disposal ..............................................................61
9.1 Maintenance........................................................................................................ 61
9.2 Repair.................................................................................................................. 61
9.3 Decommissioning and disposal........................................................................... 61
10 Technical data and ordering data .............................................................................................63
10.1 SafetyBridge system data.................................................................................... 63
10.2 AXL F SSDO8/3 1F ............................................................................................. 63
10.3 Conformance with EMC Directive........................................................................ 67
10.4 Ordering data: module......................................................................................... 68
10.5 Download data: software ..................................................................................... 68
10.6 Download data: documentation........................................................................... 68
A Appendix: checklists.................................................................................................................69
A 1 Planning ...................................................................................................... 70
A 2 Assembly and electrical installation ................................................................. 71
A 3 Startup and parameterization ......................................................................... 72
A 4 Validation .......................................................................................................... 73
B Appendix: index ........................................................................................................................75
C Appendix: revision history.........................................................................................................77
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AXL F SSDO8/3 1F
8PHOENIX CONTACT 106888_en_01
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For your safety
106888_en_01 PHOENIX CONTACT 9
1Foryoursafety
Purpose of this user manual
This user manual provides information about how the module works, its operating and
connection elements, and its parameter settings.
Validity of the user manual
This user manual is valid for the AXL F SSDO8/3 1F module in the version indicated on the
inner cover page, as well as for the same or later versions if replaced with devices of the
same type.
1.1 General safety notes
Qualified personnel In terms of this user manual, qualified personnel are persons who, because of their
education, experience and instruction, and their knowledge of relevant standards,
regulations, accident prevention, and service conditions, have been authorized to carry out
any required operations, and who are able to recognize and avoid any possible dangers.
Furthermore, knowledge of the following topics and products is required:
– Non-safety-related target system (e.g., PROFIBUS, PROFINET, EtherCAT)
– SafetyBridge system
–Componentsused
– Axioline F product range
– Operation of the software tools
– Safety regulations in the field of application
In the context of the use of the system, the following operations must only be carried out by
qualified personnel:
– Planning
– Configuration, parameterization, programming
– Installation, startup, servicing
– Maintenance, decommissioning
Documentation Observe all information in this user manual and the accompanying documents: see
Section 1.6 “Documentation” on page 12.
Safety of personnel and
equipment
The safety of personnel and equipment can only be assured if the module is used correctly:
see Section 1.5 “Intended use” on page 11.
Error detection Depending on the wiring and the parameterization, the module detects errors within the
safety equipment.
WARNING: Risk of injury
Depending on the application, inappropriate use of the module may result in serious injury.
•Observe all the safety notes and warning instructions provided in this section and
elsewhere in this user manual.
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AXL F SSDO8/3 1F
10 PHOENIX CONTACT 106888_en_01
Do not carry out
any repairs or
modifications
It is prohibited for the user to carry out repair work or make modifications to the module. The
housing must not be opened. The module is protected against tampering by means of
security labels. The security label is damaged in the event of unauthorized repairs or
opening of the housing. In this case, the correct operation of the safety module can no
longer be ensured.
In the event of an error, send the module to Phoenix Contact or contact Phoenix Contact
immediately and engage a service engineer.
Mismatching and polarity
reversal of connections
Take care to avoid the mismatching, polarity reversal or tampering of connections. For
increased protection against mismatching, connectors and slot markings are color coded.
1.2 Electrical safety
Direct/indirect contact Protection against direct and indirect contact according to VDE 0100 Part 410 must be
ensured for all components connected to the system. In the event of an error, parasitic
voltages must not occur (single-fault tolerance).
Measures required:
– Using power supply units with safe isolation (PELV).
– Decoupling circuits, which are not PELV systems, using optocouplers, relays, and other
components which meet the requirements of safe isolation.
Power supply units for
24 V supply
Only use power supply units with safe isolation and PELV according to EN 50178/VDE 0160
(PELV). These power supply units prevent short circuits between the primary and
secondary side.
Make sure that the output voltage of the power supply does not exceed 32 V even in the
event of an error.
Insulation rating When selecting the equipment, please take into consideration the dirt and surge voltages
which may occur during operation.
The module is designed for overvoltage category II (according to DIN EN 60664-1). If you
expect surge voltages in the system, which exceed the values defined in overvoltage
category II, implement additional measures for voltage limitation.
WARNING: Loss of safety function/hazardous shock currents
Incorrect installation can result in the loss of the safety function as well as hazardous shock
currents.
•Observe the notes on electrical safety.
•Plan the modules used and their installation in the system according to the specific
requirements.
•Recheck plants and systems retrofitted with SafetyBridge.
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For your safety
106888_en_01 PHOENIX CONTACT 11
1.3 Safety of the machine or system
The machine/system manufacturer and the operator are responsible for the safety of the
machine or system and the application in which the machine or system is used.
Draw up and implement a
safety concept
In order to use the module, a safety concept is required for your machine or system. This
includes a hazard and risk analysis as well as a test report (checklist) for validating the
safety function: see Section 1.4 “Directives and standards” on page 11, see Section A
“Appendix: checklists” on page 69.
The target safety integrity (SIL according to IEC 61508, SILCL according to EN 62061 or
performance level and category according to EN ISO 13849-1) is ascertained on the basis
of the risk analysis. The safety integrity ascertained determines how to connect and
parameterize the module within the safety function.
Validate hardware and
parameterization
Carry out a validation every time you make a safety-related modification to your overall
system.
Use your test report to ensure that:
– The safe modules are connected to the correct sensors and actuators
– The safe input and output channels have been parameterized correctly
– The variables have been linked to the safe sensors and actuators (single-channel or
two-channel) correctly
1.4 Directives and standards
The standards to which the module conforms are listed in the certificate issued by the
approval body and in the EC declaration of conformity (see: phoenixcontact.net/products).
1.5 Intended use
The AXL F SSDO8/3 1F module is designed exclusively for use in a SafetyBridge system.
It can only perform its tasks in the system if it is used according to the specifications in this
document.
Only use the module according to the defined technical data and ambient conditions: see
Section 10 “Technical data and ordering data” on page 63.
The module is designed for connecting single-channel or two-channel actuators, which can
be used in association with safety technology.
Examples of use for the module:
– Safety circuits according to EN 60204 Part 1
– Safe shutdown of contactors, motors (24 V DC), valves, ohmic, inductive, and
capacitive loads
The module is not suitable for applications in which stop category 1 also has to be observed
in the event of an error.
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AXL F SSDO8/3 1F
12 PHOENIX CONTACT 106888_en_01
1.6 Documentation
Currentness and
availability of
documentation
Always use the latest documentation. Changes or additions to documentation can be found
on the Internet (see: phoenixcontact.net/products).
SafetyBridge user
manuals
User manuals:
– For the controller used
– For the logic module of the SafetyBridge system
– For the SafetyBridge system I/O modules used
– For the SafetyBridge system function blocks
Please also observe the information on the bus system used.
Documentation for the
Axioline F product range
Axioline F: system and installation user manual, UM EN AXL F SYS INST
Documentation for the bus coupler used
1.7 Abbreviations used
1.8 Safety hotline
Should you have any technical questions, please contact our 24-hour hotline.
Phone: + 49 5281 9-46277, e-mail: safety-serv[email protected]
Table 1-1 Abbreviations for safety requirements
Abbreviation Meaning Standard Example
SIL Safety integrity level IEC 61508 SIL 2, SIL 3
SILCL SIL claim limit EN 62061 SILCL 3
Cat. Category EN ISO 13849-1 Cat. 2, Cat. 4
PL Performance level EN ISO 13849-1 PL e, PL d
Table 1-2 General abbreviations
Abbreviation Meaning
PELV Protective extra-low voltage according to EN 50178/VDE 0160
EUC Equipment under control
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Product description
106888_en_01 PHOENIX CONTACT 13
2 Product description
2.1 Short description of the module
The AXL F SSDO8/3 1F module is an output module for use at any point in an Axioline F
station.
The module is designed for use in the SafetyBridge system. The SafetyBridge address is
set via a DIP switch.
The module has four safe positive switching digital outputs for two-channel assignment or
eight safe positive switching digital outputs for single-channel assignment.
The outputs can be parameterized according to the specific application and enable the
integration of actuators in the safe SafetyBridge system.
In the SafetyBridge system, the module can be used to achieve safety functions with the
following requirements depending on the operating conditions:
– Up to SIL 3 according to IEC 61508
– Up to SILCL 3 according to EN 62061
– Up to Cat. 4/PL e according to EN ISO 13849-1
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AXL F SSDO8/3 1F
14 PHOENIX CONTACT 106888_en_01
2.2 Structure of the module
Figure 2-1 Structure of the module
1Bus base module
2Electronics module
3Connector for connecting the supply voltage
4Function identification
5I/O connector
6Diagnostics and status indicators
7DIP switch
2.3 Housing dimensions
Figure 2-2 Housing dimensions (in mm)
1
4
2
3
65
7
More detailed information on setting the switch: see Section 4.1.3 “Setting the DIP switch”
on page 30.
53,6 54
122,4 126,1
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Product description
106888_en_01 PHOENIX CONTACT 15
2.4 Safe digital outputs
The module has safe digital outputs which can be used as follows:
– For two-channel assignment: four two-channel outputs
– For single-channel assignment: eight single-channel outputs
Technical data for the safe outputs: “Safe digital outputs” on page 65.
Parameterization The safe digital outputs of a module can be parameterized in pairs. This means that the
outputs can be adapted to various operating conditions and different safety integrity levels
can be implemented (SIL, SILCL, Cat., PL).
In order to achieve a high level of error detection, the test pulses must be enabled. If this is
not possible for the connected loads, the test pulses can be disabled, however, error
detection is then reduced.
Information on the parameterization of the outputs: see Section 5.2 “Parameterization of the
safe outputs” on page 36.
Diagnostics Diagnostics are provided via both the local diagnostics indicators and the diagnostic
messages which are transmitted to the logic module.
Information on the diagnostic messages of the outputs: see Section 8 “Errors: messages
and removal” on page 53.
Requirements for
actuators/controlled
devices
Functional safety places requirements on the design of actuators/controlled devices.
•Use suitable actuators/controlled devices which are described in the applicable safety
standards, for example.
The module's ability to detect errors depends on the parameterization.
•Adapt the module parameterization to the relevant actuator/controlled device: see
Section 5 “Parameterization of the module” on page 35.
If the outputs are parameterized with test pulses, the output circuits are tested by test pulses
at regular intervals. These test pulses are visible at the output and can trigger undesirable
reactions with quick responding actuators. The test pulses are either light pulses (brief
activation) which can be disabled or dark pulses (brief deactivation) which cannot be
disabled.
The safety integrity (SIL, SILCL, Cat., PL) and error detection that can be achieved
depend on the parameterization, the structure of the actuator, and the cable installation:
see Section 6 “Connection examples for safe outputs” on page 39.
WARNING: Loss of safety function
Using diagnostic data for safety-related functions can result in the loss of the safety
function as diagnostic data is not safety-related.
•Do not use the diagnostic data for safety-related functions or actions.
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AXL F SSDO8/3 1F
16 PHOENIX CONTACT 106888_en_01
Disabling the test pulses affects the error detection of the module.
•Observe the achievable safety integrity: see Section 6 “Connection examples for safe
outputs” on page 39.
•Observe the notes on the safe assignment of outputs: see Section 6.4 “Single-channel
assignment of safe outputs” on page 43, see Section 6.5 “Two-channel assignment of
safe outputs” on page 45.
2.5 Connection options for actuators depending on
the parameterization
Actuators that meet various safety requirements depending on the parameterization can be
connected to the outputs.
The maximum achievable SIL/SILCL/Cat./PL is specified in the table.
In order to meet the safety requirements:
•Observe the information in the connection examples: see Section 6 “Connection
examples for safe outputs” on page 39.
•Observe the requirements of the standards with regard to the external wiring and the
actuators to be used to achieve a SIL/SILCL/Cat./PL: see Section 6.3 “Measures to
achieve a specific safety integrity” on page 41.
WARNING: Unintentional machine startup
Reactions from test pulses can cause unintentional machine startup.
•If the process does not tolerate this behavior, the following measures must be taken:
– Use actuators with sufficient inertia.
– Make sure that the load is not so dynamic that it causes hazardous states within
1ms.
Quick actuators which offer a safety-related response to pulses in under 1 ms are not
generally permitted.
Output OUT0 to OUT3
“Output” parameterization Single-channel Two-channel
Test pulses Any On/off*
Achievable safety integrity SIL 2/SILCL 2/Cat. 3/PL d SIL 3/SILCL 3/Cat. 4/PL e
For connection example, see
page
43 45
* If the test pulses are disabled, a cross-circuit between the outputs is only detected
if the output is enabled.
To achieve Cat. 3, two-channel actuators are usually used.
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Product description
106888_en_01 PHOENIX CONTACT 17
2.6 Local diagnostics and status indicators
Figure 2-3 Local diagnostics and status indicators
Table 2-1 Overview of diagnostics LEDs
D
Uo
FS P
00
SD
CM
01 02 03 04 05 06 07
10 11 12 13 14 15 16 17
Des. Color State Description
D Red/yellow/
green
Diagnostics for local bus communication
Green on The device is ready for operation, communication within the station is OK.
All data is valid. There is no error.
Flashing green The device is ready for operation, communication within the station is OK.
The data is not valid. Valid data from the controller/higher-level network not
available.
There is no error on the module.
Flashing
green/yellow
The device is ready for operation, communication within the station is OK.
Output data cannot be output and/or input data cannot be read.
There is an error on the I/O side of the module.
Yellow on The device is ready for operation, but has still not detected a valid cycle
after power on.
Flashing
yellow
The device is not (yet) part of the active configuration.
Red on The device is ready for operation, but has lost the connection to the bus
head.
Flashing red The device is ready for operation, but there is no connection to the previous
device.
Off Device is in (power) reset.
UO Green Diagnostics for digital output supply
Green on Supply for the digital outputs is present and is > around 17 V DC.
Flashing green Supply for the digital outputs is not present or is < around 17 V DC.
FS Red Diagnostics for failure state
Off The safety application has a valid parameterization.
(Only applies if UI is on or flashing at the same time.)
Red on Hardware fault. Communication to the higher-level controller is disabled.
The module has entered the safe state (failure state).
Flashing red The module is not parameterized.
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AXL F SSDO8/3 1F
18 PHOENIX CONTACT 106888_en_01
P Green Diagnostics for safe communication protocol
Off No safe communication.
Green on Safe communication is running without errors.
Flashing green Safe communication is running. The SafetyBridge system is requesting an
acknowledgment.
CM Red Startup mode
Off SafetyBridge mode.
Red on Startup mode.
WARNING: In startup mode, the device is in standard operation.
Startup mode: see Section 7.1.1 “Startup mode” on page 50.
SD Yellow Acknowledgment request
Off No diagnostic message present that needs to be acknowledged.
Yellow on A diagnostic message is present that needs to be acknowledged for safe
digital output errors, supply voltage errors or general errors.
Acknowledgment: see Section 8.2 “Acknowledging an error” on page 53.
00 - 07 Green Status of each output from 0 - 7
Off Output at logic “0”.
Green on Output at logic “1”.
10 - 17 Red Diagnostics for each output from 0 - 7
Off No error present at the output.
Red on Error at the output (e.g., short circuit).
Des. Color State Description
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Product description
106888_en_01 PHOENIX CONTACT 19
2.7 Safe state
The safe state for the module is the no load state at the output terminal blocks: see
Section 2.4 “Safe digital outputs” on page 15.
The safe state can be entered in the following cases:
1. Operating state
2. Error detection in I/O devices
3. Device errors
4. Parameterization errors
5. Error detection during safe communication
2.7.1 Operating state
In the operating state, the outputs can enter states “1” or “0”. State “0” is the safe state.
2.7.2 Error detection in I/O devices
Outputs If an error is detected at an output, this output is disabled (“0” = safe state).
Operating time in the error
state
Depending on the parameterization, the following errors can be detected at outputs:
– Short circuit
– Cross-circuit
–Overload
The diagnostic message is transmitted to the logic module: see Section 8 “Errors:
messages and removal” on page 53. Information on which errors are detected and when:
see Section 6 “Connection examples for safe outputs” on page 39.
WARNING: Loss of the safe state in the failure state
In the failure state, internal module tests are no longer run and it is possible that the safe
state may be exited due to an accumulation of errors.
•If the module enters an error state, assess, acknowledge or remove the error within
72 hours.
If an error occurs on a channel of an output parameterized as “two-channel”, the other
corresponding channel also enters the safe state.
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AXL F SSDO8/3 1F
20 PHOENIX CONTACT 106888_en_01
2.7.3 Device errors
Outputs If a hardware fault in the internal circuit is detected at an output, all module outputs are
disabled (“0” = off = safe state).
The diagnostic message is transmitted to the logic module: see Section 8 “Errors:
messages and removal” on page 53.
Failure state: serious
errors
Serious errors that can result in the loss of or adversely affect the safety function cause the
entire module to enter the safe state. The FS LED on the module is permanently on. The
failure state can only be exited by means of a power up.
The following serious errors result in the safe state:
– Serious hardware faults in the internal circuit
– User errors
– Module overload
– Module overheating
The diagnostic message is transmitted to the logic module: see Section 8 “Errors:
messages and removal” on page 53.
2.7.4 Parameterization errors
The module switches to the safe state following parameterization errors. The FS LED on the
module flashes.
In the event of faulty parameterization, a diagnostic message is transmitted to the logic
module: see Section 8 “Errors: messages and removal” on page 53.
WARNING: Loss of safety function
Sequential errors can result in the loss of the safety function.
•In the event of a device error, the module should be completely disconnected from the
power supply and replaced so as to prevent sequential errors.
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