Phoenix Contact IBS IP 400 ME-ELR R-3A FO User manual

6550A 1
IBSIP400ME-ELRR-3AFO
11/2002
Data Sheet 6550A
Product Description
The reversing-load motor starter with electronic
motor monitoring switches three-phase
asynchronous motors via INTERBUS.
Features
– INTERBUS protocol (EN 50254)
– Fiber optic connection
– Electronic motor monitoring according to
IEC 60947-4:1990 and, if required, via
thermistors
– Electronic solid-state contact for an external
braking device
– Hand-held operator panel mode (HHOP)
– Connection for four digital sensors and two
digital actuators
– Error acknowledgment locally or via the bus
– Electrical isolation between bus and I/O
devices
– Safe isolation between AC supply voltage
and 24 V supply voltage according to
EN 50178:1997
– LED diagnostic and status indicators
– Motor current monitoring
– Motor control via digital inputs
– Sheet-steel housing with IP 54 protection
Application
Three-phase asynchronous motors
– 200 V AC, minimum, to 440 V AC, maximum
– Nominal motor current of 0.2 A to 3.6 A
Figure 1 Module view
1Module electronics
2LED diagnostic and status indicators
3Cover mounting screw
4Mounting element
5Mounting base housing (not supplied as
standard)
6Sensor inputs/outputs
7HHOP connection
1
2
4
3
5
6
7
6 5 5 0 0 0 0 1
Module Electronics of an Electronic
Reversing-Load Motor Starter With Fiber
Optic Connection

IBSIP400ME-ELRR-3AFO
26550
This data sheet is only valid in
association with the Installation
Guidelines IBS IP 400 ELR INST.
Explanation of Symbols Used
This data sheet contains information that must
be noted for your own safety and to avoid
damage to equipment. This information is
marked with the following symbols according to
the level of danger:
The attention symbol refers to
actions, which may endanger the
health and safety of personnel, or
cause damage to hardware or
software.
The note symbol informs you of
conditions that must strictly be
observed to achieve error-free
operation. It also gives you tips and
advice on the efficient use of
hardware and on software
optimization to save you extra work.
The text symbol refers you to
detailed sources of information (user
manuals, data sheets, literature,
etc.) on the subject matter, product,
etc.

Explanation of Symbols Used
6550 3
Safety Instructions for Electrical Equipment Used in High-
Power Industrial Plants
The electrical module and connected machines
described refer to equipment used in high-
power industrial plants. During operation, this
equipment has dangerous, live, moving or
rotating parts. They can therefore cause
considerable damage to health or equipment,
e.g., due to the unauthorized removal of
protective covers or inadequate maintenance.
–Only qualified personnel may work on the
module or system.
–When work is being carried out on the
module or system, the operation manual
and the relevant product documentation
must always be kept at hand and referred
to.
–It is prohibited for unqualified personnel to
work on modules on the machines or in
their vicinity.
Qualified personnel are people who, because
of their education, experience, and instruction
and their knowledge of relevant standards,
regulations, accident prevention, and service
conditions, have been authorized by those
responsible for the safety of the plant to carry
out any required operations and who are able
to recognize and avoid any possible dangers.
(Definitions for skilled workers according to
EN 50110-1:1996.)
The process notes and circuit details presented
in this data sheet should be understood in a
general sense and the relevant application
should be tested to see if they apply.
Phoenix Contact cannot guarantee the
suitability of the procedures described or the
circuit suggestions for the relevant application.
The instructions given in this data sheet must
be followed during installation and startup.
Technical modifications reserved.

IBSIP400ME-ELRR-3AFO
46550
Table of Contents
1 Correct Usage ........................................................................................................ 5
2 General Description ............................................................................................... 6
2.1 Area of Application ..................................................................................... 6
2.2 Properties .................................................................................................. 6
2.3 LED Diagnostic and Status Indicators ....................................................... 7
2.4 Function Groups of the Module ................................................................. 9
2.5 Cable Arrangement .................................................................................... 10
3 Pin Assignment ...................................................................................................... 11
3.1 Terminal Strips in the Terminal Connection Compartment ........................ 11
3.2 Bus Connection Using Fiber Optics............................................................ 13
3.3 Terminal Strip Assignment.......................................................................... 14
3.4 Assignment of M12 Circular Connectors .................................................... 15
4 Setting the Data Rate ............................................................................................. 17
5 Programming Data ................................................................................................. 18
6 INTERBUS Process Data Words ........................................................................... 18
6.1 INTERBUS Output Data Word ................................................................... 18
6.1.1 Parameterization Word ............................................................................ 19
6.1.2 Control Word............................................................................................ 27
6.2 INTERBUS Input Data Word (Status Word) .............................................. 31
7 Assignment of Addresses to the INTERBUS Data Word ....................................... 38
8 Description of Functions ......................................................................................... 40
8.1 Positioning Logic ........................................................................................ 40
8.2 Hand-Held Operator Panel Mode ............................................................... 41
8.3 HHOP Positioning....................................................................................... 42
8.4 Shutdown Behavior in the Event of an Error .............................................. 42
8.5 Restart Behavior After an Error .................................................................. 43
8.6 INTERBUS Reset or INTERBUS Not Active ............................................. 43
8.7 Thermal Motor Protection ........................................................................... 44
8.8 Motor Connector Check ............................................................................. 44
9 Technical Data ....................................................................................................... 45
10 Ordering Data ......................................................................................................... 54

Explanation of Symbols Used
6550 5
1 Correct Usage
The module is only to be used as specified in
the catalog and this data sheet. Phoenix
Contact accepts no liability if the device is used
for anything other than its designated use.
Dangerous voltage
Before working on the module or
system, disconnect the AC supply
voltage and ensure that it cannot be
switched on again.
If these instructions are not followed,
there is a danger of health risk, or
even of a life-threatening injury.
This data sheet describes the
module electronics for the motor
starter, the connections, and the
parameterization of the motor
starter.
The motor starter consists of the
module electronics in the upper part
of the housing and the mounting
base housing.
Order the mounting base housing
you require separately. Ordering
data can be found on Page 54.
Information about assembly and
installation of the module can be
found in the Installation Guidelines
DBGBIBSIP400ELRINST.
The Installation Guidelines
DB GB IBS SYS FOC ASSEMBLY
provide specific information about
fiber optic installation.

IBSIP400ME-ELRR-3AFO
66550
2 General Description
2.1 Area of Application
The reversing-load motor starter enables the
connection, disconnection, and reversing-load
operation of a three-phase asynchronous
motor in production and conveying systems
that are networked with INTERBUS.
2.2 Properties
Brake
There is an electronic solid-state contact
(braking relay, 2-wire technology) at the motor
output. This braking relay is directly coupled
with the switching states of the motor output.
When the motor is controlled, the braking relay
is active. It is also possible to control the brake
independently of the motor (see "BR:" on
page 29).
Power Supply
The four digital inputs and two digital outputs of
the motor starter are supplied from voltage
US1, together with the bus logic. This voltage is
supplied to the module through terminal strip
X13 (see Table 1 on page 14).
Application Program
In the INTERBUS output data word, the
application program can define a function bit
mask. Depending on the inputs, this mask is
used to control the connected motors (see
"Positioning Logic" on page 40). At the same
time, the input states are mapped to the
INTERBUS input data word.
Thermal Motor Protection/Motor Connector
Check
A thermistor or thermostatic switch can be
connected to the motor connector to monitor
the motor temperature.
This monitoring function can also be used to
check whether the motor connector is plugged
in or not.
(See "Thermal Motor Protection" on page 44
and "Motor Connector Check" on page 44.)
HHOP Mode of the Module
In HHOP mode, all motor
protection functions are
deactivated.
In HHOP mode the motor starter can be
controlled locally, independent of INTERBUS.
In this case, it is possible to use the "Direction
of rotation 1 ON/OFF" and "Direction of rotation
2 ON/OFF" functions.

Explanation of Symbols Used
6550 7
2.3 LED Diagnostic and Status Indicators
Figure 2 LED diagnostic and status indicators
6 5 5 0 0 0 0 2
U L
R C
B A
I N 0
I N 1
I N 2
L O C
R 1
R D I N 3
I B S I P 4 0 0 M E - E L R R - 3 A F O
O r d . N o . : 2 7 3 4 5 4 9
R m o t D i g i t a l I N / O U T
M o d u l I d n t . : 0 3
4 0 0 V A C , I P 5 4
I N T E R B U S
F O 2
R 2
O U T 0
E R R O U T 1
F O 1
A C
UL Green LED Communications power for the module electronics
ON: Communications power present
OFF: Communications power not present
RC Green LED Remote bus cable check
ON: Incoming remote bus connection established
OFF: Incoming remote bus connection faulty
BA Green LED Remote bus active
ON: Data transmission on INTERBUS active
OFF: No data transmission
RD Yellow LED Remote bus disabled
ON: Outgoing remote bus disabled
OFF: Outgoing remote bus active
FO1 Yellow LED Incoming fiber optic path monitoring (fiber optic)
ON: Incoming fiber optic path not sufficient
OFF: Incoming fiber optic path OK

IBSIP400ME-ELRR-3AFO
86550
FO2 Yellow LED Outgoing fiber optic path monitoring (fiber optic)
ON: Outgoing fiber optic path not sufficient
OFF: Outgoing fiber optic path OK
AC Green LED AC supply voltage indicator
ON: AC supply voltage present
OFF: AC supply voltage faulty
ERR Red LED Group error message
ON: Operating error
OFF: No error
IN0 to IN3 Yellow LED Status of the sensor inputs
ON: Input active, signal high (binary "1")
OFF: Input not active, signal low (binary "0")
OUT0/
OUT1
Yellow LED Status of the outputs
ON: Output active
OFF: Output not active
Red LED Output error message
ON: Short circuit/overload of an output
OFF: No output error message
LOC Yellow LED HHOP mode (local)
ON: HHOP mode active
OFF: HHOP mode not active
R1 Yellow LED Direction of rotation 1
ON: Direction of rotation 1 switched on
OFF: Direction of rotation 1 not switched on
R2 Yellow LED Direction of rotation 2
ON: Direction of rotation 2 switched on
OFF: Direction of rotation 2 not switched on

Explanation of Symbols Used
6550 9
2.4 Function Groups of the Module
Figure 3 Function block diagram and isolated groups
6 0 0 8 1 0 0 3
O u t g o i n g r m o t b u s
I n c o m i n g r m o t b u s
M o t o r s t a r t r
L E D s t a t u s
i n d i c a t o r s
H H O P m o d 2 4 V D C
O u t p u t
D i g i t a l
i n p u t s / o u t p u t s
2 4 V D C
I n p u t
I N T E R B U S
1 6 - b i t o u t p u t
w o r d
1 6 - b i t i n p u t
w o r d
I N T E R B U S L E D
s t a t u s i n d i c a t o r s
M i c r o p r o c s s o r
A C s u p p l y p o t n t i a l
M 1
B r a k i n g
r l a y
T h r m i s t o r
input
C u r r n t
d t c t i o n
A C
s u p p l y
i n p u t
A C
s u p p l y
output
P o w r s c t i o n

IBSIP400ME-ELRR-3AFO
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2.5 Cable Arrangement
Figure 4 Connecting the cables
If 5-pos. 24 V jumpering is used, an additional connection must be established between
X62 (mounting base housing) and X13 (electronics module).
Cable
Diameter
PG 16
10 mm to 14 mm (0.394 in. to 0.551 in.)
PG 16R
7 mm to 10 mm (0.276 in. to 0.394 in.)
Terminal
Strip
X12, X11, X10 X13 or (X63), X15 or (X64), Remote IN,
Remote OUT
6550a004
X 1 1 X 1 0
X 1 3 X 1 5
X 1 2
R E M O T E
I n
R E M O T E
O u t
X 6 2
X 6 3
X 6 4

Explanation of Symbols Used
6550 11
3 Pin Assignment
3.1 Terminal Strips in the Terminal Connection Compartment
Figure 5 Pin assignment
Dangerous voltage
Power must be switched off when
connecting and disconnecting
terminal strips X10, X11, and X12.
Damage to the electronics is
possible
Do not mix up the terminals, as this
may damage the electronics.
Information about assembly and
installation of the module can be
found in the Installation Guidelines
DBGBIBSIP400ELRINST.
6 5 5 0 A 0 0 5

IBSIP400ME-ELRR-3AFO
12 6550
The following connections can be established at the terminal strips in the terminal connection
compartment:
The following connections can be established via the external M12 female connectors:
X10 Motor output 1U, 1V, 1W,
Braking relay 13 (+), 14 (-)
Thermistor input 11, 12
X11 LINE IN 1L1, 1L2, 1L3, PE
X12 LINE OUT 2L1, 2L2, 2L3,
X13 24 V (1US1 [IN]) 24 V, 0 V
X15 24 V (2US1 [OUT]) 24 V, 0 V
Remote IN Incoming remote bus
Remote OUT Outgoing remote bus
X32 HHOP connection
X33-X36 Digital inputs
X33, X35 Digital outputs

Explanation of Symbols Used
6550 13
3.2 Bus Connection Using Fiber Optics
Figure 6 Bus connection
The bus is connected using F-SMA technology (fiber optics).
Information about assembly and installation of the module can be found in the Installation
Guidelines DB GB IBS IP 400 ELR INST.
The Installation Guidelines DB GB IBS SYS FOC ASSEMBLY provide specific information
about fiber optic installation.
6 5 5 0 A 0 0 8

IBSIP400ME-ELRR-3AFO
14 6550
3.3 Terminal Strip Assignment
The thermistor input pin 7/8 (signal
11/12; terminal strip X10) is isolated
from the supply voltage US1
according to EN 50178:1997.
Make sure that the brake is
connected with the correct polarity,
otherwise it cannot be expected to
operate properly.
Figure 7 Connection of the motor with brake
and thermistor
The solid-state contact and diode for polarity
reversal protection are in the motor starter.
Table 1 I/O supply (POWER-COMBICON)
Pin X13 (I/O Supply IN) Pin X15 (I/O Supply OUT)
1 1U
S1 (24 V) 1 2US1 (24 V)
2 1GND (0 V) 2 2GND (0 V)
Table 2 Incoming/outgoing line (POWER-COMBICON)
Pin X11 (LINE IN) Pin X12 (LINE OUT)
11L1 12L1
21L2 22L2
31L3 32L3
4PE 4
Table 3 Motor output
(POWER-COMBICON)
Pin X10 (Motor 1)
1 Motor 1: 1U
2 Motor 1: 1V
3 Motor 1: 1W
4 Motor 1:
5Brake:13
6Brake:14
7PTC:11
8PTC:12
M
+-
~
~ B r a k
r c t i f i r
B r a k
3 ~
T h r m i s t o r
X
1 0 1 U 1 V 1 W 1 3 1 4 1 1 1 2
6 0 1 5 1 0 0 7
S o l i d - s t a t c o n t a c t
D i o d f o r p o l a r i t y r v r s a l p r o t c t i o n

Explanation of Symbols Used
6550 15
3.4 Assignment of M12 Circular Connectors
Figure 8 Connections at the circular connectors
Table 4 Digital sensor inputs (M12 circular connectors)
Pin X33
Input/Output
X34
Input
X35
Input/Output
X36
Input
1+24V
(UINI)+24V (UINI) +24 V (UINI)+24V (UINI)
2 OUT0 Reserved OUT1 Reserved
3GND
INI GNDINI GNDINI GNDINI
4 IN0 IN1 IN2 IN3
5FEFEFEFE
GNDINI Sensor supply reference
UINI Sensor supply
FE Functional earth ground
6 5 5 0 0 0 0 6

IBSIP400ME-ELRR-3AFO
16 6550
Connecting the Hand-Held Operator Panel
When a motor is in HHOP mode, the motor
starter can be controlled independent of the
INTERBUS system. The "Direction of
rotation 1" and "Direction of rotation 2"
functions are available for this purpose.
HHOP mode can be implemented using a
temporarily connected hand-held operator
panel. Use female connector X32 to connect a
hand-held operator panel.
Order the hand-held operator panel according
to the ordering data:
(IBS HVO/M12, Order No. 28 37 00 6).
HHOP mode is enabled by connecting the IBS HVO hand-held operator panel.
When HHOP mode of the motor starter is
enabled, the LOC LED lights up (see Figure 2
on page 7).
After HHOP mode for the motor starter has
been enabled, EOA (emergency operation
acknowledgment) is automatically set in the
input data word (see "INTERBUS Input Data
Word (Status Word)" on page 31).
Table 5 Assignment of the HHOP X32 female connector (M12 circular connector)
Pin HHOP X32 Female Connector Function
1+24V(U
INI) Sensor supply
2 Input I9a
aSee "I8, I9, I10:" on page 32.
Direction of rotation 2 in HHOP mode
3 Reserved Reserved
4 Input I8aDirection of rotation 1 in HHOP mode
5 Input I10aEnable HHOP mode
Table 6 Signal assignment of the HHOP inputs
Function Enabled Direction of
Rotation 1
Direction of
Rotation 2
Key:
Enable HHOP mode 1 0 0 0 Input signal
"low", binary "0"
Direction of rotation 1 in
HHOP mode
1 1 0 1 Input signal
"high", binary "1"
Direction of rotation 2 in
HHOP mode
10 1
No HHOP mode 0 X X X Any kind of input
signal

Explanation of Symbols Used
6550 17
4 Setting the Data Rate
The DIP switch can be used to set the data rate (switch 1). Set switch 1 to the OFF position for a data
rate of 500 kbaud and to the ON position for a data rate of 2 Mbaud (500 kbaud is set upon delivery).
DIP switch 2 is not assigned.
Figure 9 Setting the DIP switch
1 2
O N
6 5 5 0 A 0 0 7

IBSIP400ME-ELRR-3AFO
18 6550
5 Programming Data
6 INTERBUS Process Data Words
6.1 INTERBUS Output Data Word
One output data word is available for the motor
channel.
If the code of bits 15 to 12 of the output data
word is equal to 1111bin (Fhex), this output data
word is used for parameterization
(parameterization word) and the module is in
parameterization mode. In this mode,
important operating parameters are
transmitted.
If the code in bits 15 to 12 of the output data
word is not equal to 1111bin (Fhex), then
process data is being transmitted (control
word) and the module is in process data
mode. In this mode, process data is processed
in the module and the motor is controlled.
ID code 3 (03hex)
Length code 1 (01hex)
Input address area 2 bytes
Output address area 2 bytes
Parameter channel (PCP) 0 bytes
Register length 2 bytes

Explanation of Symbols Used
6550 19
6.1.1 Parameterization Word
Set all reserved bits to 0.
The motor is automatically switched
off during parameterization.
If the 24 V power supply US1 fails,
the parameter settings are not
stored. In this case you have to
parameterize the motor starter
again.
Figure 10 Parameterization word of the motor channel
The diagnostic code 1hex is displayed after every successful parameterization. Set the output data
word to 0000hex, so that additional messages can be displayed.
Table 7 Supported parameter numbers (bit 11 to bit 8)
Parameter Number (PN) Meaning
Decimal (hex) Binary
0 (00) 0000 Reserved
1 (01) 0001 Nominal current (see Page 20)
2 (02) 0010 Reserved
3 (03) 0011 Reserved
4 (04) 0100 Reserved
5 (05) 0101 Reserved
6 (06) 0110 Special functions: EKT, NLI, EUS, EBC (see Page 23)
7 (07) 0111 Function disabling (see Page 26)
Other 1XXX Reserved
B i t 1 5 1 4 1 3 1 2 1 1 1 0 9 8 7 6 5 4 3 2 1 0
5 2 6 4 B 0 1 1
P a r a m t r i z a t i o n
c o d
P a r a m t r
P a r a m t r n u m b r
1111P N 3 P N 2 P N 1 P N 0 P 7 P 6 P 5 P 4 P 3 P 2 P 1 P 0

IBSIP400ME-ELRR-3AFO
20 6550
Parameter Number 1hex: Parameterization of the Nominal Motor Current
Parameterize the nominal motor current in
order to activate the overcurrent protection
function. The nominal drive current (nominal
motor current) is, in this case, the parameter.
The nominal current that can be set ranges
from 0.2 A to 3.6 A. The nominal motor current
is specified through the parameterization word
F1XXhex.
In addition to parameterizing the
nominal motor current using the
parameterization word, you can
specify the nominal motor current
using the control word (see
"Specifying the Nominal Current
Using Process Data" on page 30).
Figure 11 Parameterization of the nominal motor current
There is no linear relationship between nominal
motor current and nominal current code. Steps
of 50 mA, 100 mA, and 200 mA are used. For
the nominal current code, refer to Table 8 on
page 21 or calculate it yourself.
When calculating the three motor
current ranges, please note that you
must use three different equations.
For a nominal motor current ranging from
0.2 A to 1.2 A (in steps of 50 mA) the nominal
current code is calculated according to
equation 1.
Where:
For a nominal motor current ranging from
1.3 A to 3.0 A (in steps of 100 mA) the nominal
current code is calculated according to
equation 2.
For a nominal motor current ranging from
3.2 A to 3.6 A (in steps of 200 mA) the nominal
current code is calculated according to
equation 3.
If you do not parameterize the
nominal motor current or if you enter
a nominal current code equal to 0,
the default value of Inom =0.2Ais
valid.
Equally, if you parameterize the nominal motor
current greater than 3.6 A, the last valid value
still applies. The parameterization of the
current is not confirmed (diagnostic code 1hex
is not reported).
B i t 1 5 1 4 1 3 1 2 1 1 1 0 9 8 7 6 5 4 3 2 1 0
5 7 0 0 0 0 1 2
P a r a m t r i z a t i o n c o d
( F h x )
P a r a m t r n u m b r
f o r n o m i n a l c u r r n t ( 1 h x
)
1 1 1 1 0 0 0 0
0 1 P B 5 P B 4 P B 3 P B 2 P B 1 P B 0
N o m i n a l c u r r n t c o d
R s r v d
( 0 h x )
Inom Nominal current in A
CODE Nominal current code
C O D E = I
n o m
- 0 . 2 A
0 . 0 5 A
C O D E = I
nom
+ 0 . 8 A
0 . 1 A
C O D E = I
nom
+ 4 . 6 A
0 . 2 A