Pilz SDD ES PROFINET User manual

SDD ES PROFINET
Operating Manual-1003826-EN-01
}PSEN sensor technology

Preface
This document is the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for the user's internal purposes. Suggestions and comments for improving this documenta-
tion will be gratefully received.
Source code from third-party manufacturers or open source software has been used for
some components. The relevant licence information is available on the Internet on the Pilz
homepage.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital

Contents
Operating Manual SDD ES PROFINET
1003826-EN-01 3
Introduction 5
Validity of documentation 5
Using the documentation 5
Definition of symbols 5
Overview 6
Scope of supply 6
Unit features 6
Front view 7
Safety 8
Intended use 8
Safety regulations 8
Additional documents that apply 8
Use of qualified personnel 9
Warranty and liability 9
Disposal 9
Function description 9
Operation 9
Data structure 10
Block diagram 10
Installation 10
Commissioning 11
General wiring guidelines 11
Ethernet interfaces 11
RJ45 interfaces ("Ethernet") 11
Requirements of the connection cable and connector 11
Interface configuration 12
RJ45 connection cable 12
Process data exchange 12
System structure 14
Set IP address 14
Install GSDLM file 14
Operation 15
Display 16
Structure 16
Operate menu 16
Menu structure 17
Menu settings 17
Device History menu 18
Device Info menu 19
Device Event menu 20
Web server 20
Messages for safety device diagnostics 24

Contents
Operating Manual SDD ES PROFINET
1003826-EN-01 4
Dimensions in mm 27
Tecnical details 28
Order reference 30
Product 30
Accessories 30
EC declaration of conformity 31

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Introduction
Validity of documentation
This documentation is valid for the product SDD ES PROFINET. It is valid until new docu-
mentation is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
Using the documentation
This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future ref-
erence.
Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.

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INFORMATION
This gives advice on applications and provides information on special fea-
tures.
Overview
Scope of supply
}Fieldbus module SDD ES PROFINET
Unit features
SDD ES PROFINET is an active subscriber (Master) of Safety Device Diagnostics
}Backlit display
}LEDs for
– Supply voltage
– Fieldbus interface
– Safety states and diagnostic information for the safety devices
– Error
}Multifunction switch for menu control
}Plug-in connection terminals:
Either spring-loaded terminal or screw terminal available as an accessory (see Order
references for accessories).
}6 contacts that can be used as input contacts and/or output contacts (GPIO)

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Front view
[2]
[1]
[3]
[5]
[4]
[6]
[7]
[2]
[1]
[3]
[5]
[4]
[6]
[7]
Legend
X1/X2 PROFINET interface
X3 }Supply voltage 0V, 24V
}Functional earth
X4 }TX: Output for connecting the signal input of the safety devices
}RX: Input for connecting the signal output of the safety devices
}1 - 6: Configurable inputs/outputs for connecting signal inputs/outputs from ad-
ditional devices (not incorporated in Safety Device Diagnostics)
[1] LED supply voltage
[2] LED PROFINET interface
[3] LED Safety Device Diagnostics
[4] LED Start up
[5] LED error
[6] Display
[7] Multifunction switch

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Safety
Intended use
The SDD ES PROFINET is used for communication between connected safety devices and
the PROFINET. The PROFINET is designed for data exchange at field level. The SDD ES
PROFINET operates as the IO -Device, a connected control system operates as the IO-
Controller.
Application of the product SDD ES PROFINET:
}Evaluate and display diagnostic data and status information from safety devices
}Connect safety devices and PROFINET
}Processing and display of safety device data
}Transfer diagnostic data and status information from the safety devices to PROFINET
Appropriate safety devices are listed in the document "System Description Safety Device
Diagnostics".
The SDD ES PROFINET may not be used for safety-related functions.
Safety-related functions of the safety devices have to be evaluated separately by a safe
evaluation device.
The following is deemed improper use in particular
}Any component, technical or electrical modification to the product,
}Use of the product outside the areas described in this manual,
}Use of the product outside the technical details (see Technical details [ 28]).
NOTICE
EMC-compliant electrical installation
The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to in-
terference.
Safety regulations
Additional documents that apply
Please read and take note of the following documents:
}Operating manual for the relevant Pilz safety device
}Operating manual of a passive junction, for example:
– PSEN ix2 F4 code
– PSEN ix2 F8 code
– PDP67 F 4 code
– PSEN Y junction

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}System description "Safety Device Diagnostics"
You will need to be conversant with the information in these documents in order to fully un-
derstand this operating manual.
Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by competent persons.
A competent person is a qualified and knowledgeable person who, because of their train-
ing, experience and current professional activity, has the specialist knowledge required. To
be able to inspect, assess and operate devices, systems and machines, the person has to
be informed of the state of the art and the applicable national, European and international
laws, directives and standards.
It is the company’s responsibility only to employ personnel who
}Are familiar with the basic regulations concerning health and safety / accident preven-
tion,
}Have read and understood the information provided in the section entitled Safety
}Have a good knowledge of the generic and specialist standards applicable to the spe-
cific application.
Warranty and liability
All claims to warranty and liability will be rendered invalid if
}The product was used contrary to the purpose for which it is intended,
}Damage can be attributed to not having followed the guidelines in the manual,
}Operating personnel are not suitably qualified,
}Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).
Disposal
}When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).
Function description
Operation
The SDD ES PROFINET is configured and started automatically after the supply voltage is
switched on.
LEDs indicate the status of the SDD ES PROFINET and communication between the safety
devices and the PROFINET IO controller.
The SDD ES PROFINET sends telegrams to the connected safety devices via a ring pro-
tocol.
The following types of data are transferred to the fieldbus and read in.
}Process data
– Information and commands on safety functions (OSSD, guard locking, …)

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}Device data
– Material number, serial number, product version, actuator ID, …
}Configuration data
– Behaviour of the control of safety devices with guard locking (control of the guard
locking via SDD can be switched on and off on PROFINET and ETH using Autoinit)
Communication with connected control systems or control elements is via the bus interface
PROFINET.
Data structure
The input and output data is divided into the following data areas:
}Data for the overall system and for the SDD ES PROFINET
}Data for the connected safety devices
}List of messages and events
}Control system telegrams for the safety devices and responses from the safety devices
The data structure, including a list of the possible events, is described in detail in the Sys-
tem Description "Safety Device Diagnostics".
The messages are described in Messages for safety device diagnostics [ 24].
Block diagram
SSD In
SSD Out
Power
PROFINET
Rx
Tx 1 32 4 65
Configurable
Input/Output
24 V 0 V
Installation
}The safety relay should be installed in a control cabinet with a protection type of at least
IP54.
}Use the notch on the rear of the unit to attach it to a DIN rail (35mm).
}When installed vertically: Secure the unit by using a fixing element (e.g. retaining
bracket or end angle).
}Push the device upwards or downwards before lifting it from the DIN rail.

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NOTICE
Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure against discharge
before touching the product, e.g. by touching an earthed, conductive sur-
face or by wearing an earthed armband.
Commissioning
General wiring guidelines
Please note:
}Information given in the Technical details [ 28] must be followed.
}Use copper wiring with a temperature stability of 75 °C.
}External measures must be used to connect the terminal to the functional earth.
}The device must be supplied from the same power supply as the connected safety
devices.
}The power supply must meet the regulations for extra low voltages with protective sep-
aration (SELV, PELV).
Ethernet interfaces
RJ45 interfaces ("Ethernet")
Two free switch ports are provided as Ethernet interfaces via an internal autosensing
switch. The autosensing switch automatically detects whether data transfer is occurring at
10 Mbit/s or 100 Mbit/s.
INFORMATION
The connected subscribers must support the autosensing/autonegotiation
function. If not, the communication partner must be set permanently to "10
Mbit/s, half duplex".
The switch's automatic crossover function means there is no need to distinguish on the
connection cable between patch cable (uncrossed data line connection) and crossover
cable (crossover data line connection). The switch automatically creates the correct data
line connection internally. Patch cable can therefore be used as the connection cable for
end devices as well as cascading.
Both Ethernet interfaces use RJ45 technology.
Requirements of the connection cable and connector
The following minimum requirements must be met:
}Ethernet standards (min. Category 5) 10BaseT or 100BaseTX
}Double-shielded twisted pair cable for industrial Ethernet use

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}Shielded RJ45 connectors (industrial connectors)
Interface configuration
RJ45 socket
8-pin PIN Standard Crossover
8 1
1 TD+ (Transmit+) RD+ (Receive+)
2 TD- (Transmit-) RD- (Receive-)
3 RD+ (Receive+) TD+ (Transmit+)
4 n.c. n.c.
5 n.c. n.c.
6 RD- (Receive-) TD- (Transmit-)
7 n.c. n.c.
8 n.c. n.c.
RJ45 connection cable
RJ45 connector
8-pin
8
1
10BaseT cable or 100BaseTX cable
max. 100 m
NOTICE
With the plug-in connection please note that the data cable and connector
have a limited mechanical load capacity. Appropriate design measures
should be used to ensure that the plug-in connection is insensitive to in-
creased mechanical stress (e.g. through shock, vibration). Such measures
include fixed routing with strain relief, for example.
Process data exchange
The RJ45 interfaces on the internal autosensing switch enable process data to be ex-
changed with other Ethernet subscribers within a network.
The product SDD ES PROFINET can also be connected to Ethernet via a hub (hub or
switch).

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Hub/Switch Hub/Switch
Ethernet subscriber Ethernet subscriber
PC
Safety relay +
SDD ES PROFINET
with Ethernet
interface Safety relay +
SDD ES PROFINET
with Ethernet interface

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System structure
Evaluation device
Signal inputs and outputs
from other devices
SDD ES
PROFINET
PSEN Y
Junction
Safety Device
0 V
24 V
FS = Failsafe
PSEN Y
Junction
Safety Device
Safety Device
FE
I1 (FS)
I2 (FS)
Ethernet
Set IP address
There are two options:
}Automatic assignment of the IP address with the Dynamic Host Configuration Protocol
(DHCP)
}Assignment of the IP address by the IOcontroller before system startup based on the
unique unit name.
Install GSDLM file
Install the GDSML file. You can find the GSDML file in the Internet at www.pilz.de.

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Operation
The SDD ES PROFINET is ready for operation when the "Power" LED is lit and the "Fault"
LED is unlit.
Legend
LED on
LED flashes
LED off
LED Status Meaning / action
Power Supply voltage is outside the permitted range
(see Technical details [ 28])
Green Supply voltage is present
PROFINET No access via the bus connection
Green Access via the bus connection
Devices Green All connected devices are enabled
At least one connected device is not enabled
Start up Normal operation
Yellow Device data is being polled
Fault Normal operation
Red Fault on the SDD ES PROFINET.
Check the supply voltage, wiring and configura-
tion of the SDD ES PROFINET.
The system continues to attempt to poll the con-
nected sensors and to create a full list of the con-
nected sensors. In the web server, therefore, the
status in Device Info displays "Initializing" and a
yellow status bar alternately with "Error Hand-
ling" and a red status bar.
Internal fault on the SDD ES PROFINET
Remedy: Replace the device

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Display
Structure
The LC display has five lines. Information can be shown and settings can be made on the
display.
Power
Profinet
Devices
Devices Status
Fault
[1]
Legend
[1] LED indicators
Press the multifunction switch to switch to the first menu level.
[1]
Power
Settings
Device History
Device Info
Device Event
[2]
Legend
[1] Display of LED supply voltage
[2] Display of menu levels
Operate menu
The menu settings are made on the device's display via a multifunction switch. You can
switch between the menu levels by pressing or rotating the multifunction switch.
Press multifunction switch
}Confirm selection/setting
}Switch to sub-menu
}Exit menu: <- Back

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Rotate multifunction switch up or down
}Switch menu entries or display potential values
Menu structure
The LC display has a max. five lines.
It displays information and navigates the menu.
The status of the supply voltage is displayed in the first line, followed by 4 lines containing
the menu levels.
Menu Description
Settings
Information about I/O mapping on the connected
safety device and about the network configuration
of the SDD ES PROFINET
Device History
Information about previous state changes of en-
ables on a connected safety device and status in-
formation
Device Info
Information about the connected safety devices
Device Event
Message from a safety device
Menu settings
GPIO-Mapping
Value range Meaning
PLC Value is set by control system
1-16 1-16 represents a connected safety device. If the
actuator enable is set for this safety device, the
GPIO is set to 24 V.
If the value ≠ PLC, the control system has no ac-
cess to the input/output channel.
Info
Option Meaning
IP Address:
Current IP address setting
Ver:
Product version
SVN:
Software version
SN:
Serial number of safety device

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Reset Passwords
Option Meaning
Confirm Reset
No
Yes
The password for the Settings area can be reset to
the password supplied when delivered.
}Select Yes to reset the password
}Select No to retain the password
Lock Autoinit
Option Meaning
Options for the control of the guard locking activa-
tion.
The setting can also be made via a fieldbus re-
gister.
Set to No
Guard locking activation up to the first command via
fieldbus using safety outputs of the safety control
system
Set to Yes
Guard locking activation only via Safety Device Dia-
gnostics
Device History menu
Device History
Option Value range Meaning
Status
Display of message number. The message number
is incremented up to 150. Then the oldest message
is overwritten. All message numbers are deleted by
switching off the supply voltage.
Device
1-16 Number of device
Safety Gate
Actuator is within the response range
Actuator is not within the response range
in sec
Time at which the safety gate was opened (seconds
since power-on)
Lock
Guard locking activation
Guard locking activation

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Device Info menu
Device Info
Option Value range Meaning
Number of safety devices (Safety Gate) = Number
of diamonds represented
State of safety devices (Safety Gate enable):
Ready
Not available
Number of safety devices (guard locking) = Number
of diamonds represented
State of the safety devices (guard locking):
activated
deactivated
I/O
State of the configurable inputs/outputs
Device n/x
1/1 – 16/16 Device n of x connected devices
Device n/x
Option Value range Meaning
xxx Max. 16 charac-
ters (letters,
numbers and
special charac-
ters)
Equipment identifier (on a fieldbus module with web
server)
Coded Switch
e.g. coded switch Information about device type (*1)
Ready
/ Status of safety device
Ready
Not available
Safety Gate
/ Status of safety gate
Actuator within the response range
Actuator not within the response range
Lock
/ Status of guard locking
activated
deactivated
OSSD1
/ Status of OSSD1
ON state
OFF state
OSSD2
/ Status of OSSD2
ON state
OFF state
INPUT1
/ Status Input 1

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Option Value range Meaning
INPUT2
/ Status Input 2
Coding
C, F, U Pilz coding type (*1)
C = coded, F = fully coded, U = uniquely fully coded
TeachIn free
1-8 Number of teach-in processes remaining (*1)
Temp °C
Temperature of a safety device in °C. The temper-
ature of one safety device is updated every two
minutes; with 16 safety devices, for example, the
temperature of the first safety device is updated
every 32 minutes.
Act.#
Actuator short name
Ident#
Material number of safety device (*1)
SN#
Serial number of safety device (*1)
(*1) Value on restart
Device Event menu
Device Event
Option Meaning
Event Nr. x
Display of consecutive event numbers (event num-
ber is incremented up to 150 and then the oldest
number is overwritten)
Device x
Number of device
Message # x
Display of a message or message number (the
messages are described in detail underMessages
for safety device diagnostics [ 24])
Web server
A web server is implemented in the fieldbus module SDD ES PROFINET. This can be used
to poll data from the SDD.
}The web server is started once the SDD ES PROFINET is connected to the supply
voltage.
}The web server is intended for use with Internet Explorer or Firefox.
}Make sure that Javascript and Cookies are enabled in your browser's security settings.
Start of the web server
1. Connect the SDD ES PROFINET to the PC.
2. Call up the HTML page:
–http://192.168.0.xxx
– For xxx, enter the value that you have set as the last byte of the IP address.
3. Enter the user name and password correctly and log on to the web server.
4. Select the option you require in the overview and then follow the instructions.