Pilz PSEN sl-1.0p 6.1 User manual

PSEN sl-1.0p 6.1
Operating Manual-1003454-EN-04
}PSEN sensor technology

Preface
This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes. Suggestions and comments for improving this documentation will be
gratefully received.
Source code from third-party manufacturers or open source software has been used for
some components. The relevant licence information is available on the Internet on the Pilz
homepage.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital

Contents
Operating Manual PSEN sl-1.0p 6.1
1003454-EN-04 3
Introduction 5
Validity of documentation 5
Using the documentation 5
Definition of symbols 5
Safety 6
Intended use 6
Safety regulations 7
Safety assessment 7
Use of qualified personnel 7
Warranty and liability 8
Disposal 8
For your safety 8
Unit features 8
Function description 9
Lateral and vertical offset 11
Wiring 12
Guidelines for cable length 12
Recommended cable cross sections 12
Pin assignment 13
Connection to evaluation devices 14
Connection example PNOZs3 17
Connection example PNOZmulti 17
Teaching in the actuator 18
PSEN sl-1.0p 6.1 18
Installation 18
Note regarding the free-moving actuator PSEN sl-1.0fm 20
Installing on a swing gate 21
Installing on a sliding gate 21
Adjustment 23
Operation 23
Error display through flashing codes 24

Contents
Operating Manual PSEN sl-1.0p 6.1
1003454-EN-04 4
Dimensions in mm 26
Technical Details Order No. 570681 27
Technical Details Order No. 570684 30
Supplementary data 33
Radio approval 33
Safety characteristic data 34
Order reference 34
Safety gate system 34
Accessories 34
EC declaration of conformity 35

PSEN sl-1.0p 6.1
Operating Manual PSEN sl-1.0p 6.1
1003454-EN-04 5
Introduction
Validity of documentation
This documentation is valid for the product PSEN sl-1.0p 6.1. It is valid until new document-
ation is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
Using the documentation
This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future ref-
erence.
Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.

PSEN sl-1.0p 6.1
Operating Manual PSEN sl-1.0p 6.1
1003454-EN-04 6
INFORMATION
This gives advice on applications and provides information on special fea-
tures.
Safety
Intended use
Safety function of safety switch:
}2 safety outputs supply a high signal each when the corresponding input is high and the
actuator is in the switch's response range.
The safety gate system meets the requirements in accordance with
}EN 60947-5-3: PDDB with the corresponding actuator PSEN sl0.5 or PSEN sl0.5fm
(see Technical details: System with normal actuator [ 27], System with free-moving
actuator [ 30])
}EN 62061: SIL CL 3
}EN ISO 13849-1: PL e and Cat. 4
}EN ISO 14119: Coding level High, Type 4
}The safety switch may only be used with the corresponding actuator (see Technical De-
tails: System with normal actuator [ 27], System with free-moving
actuator [ 30]).
The safety level PL e (Cat. 4 )/SIL CL 3 is only achieved if
}the safety outputs use 2-channel processing.
NOTICE
Positioning of the safety switch
As the safety switch is not intended for a guard locking device for personal
protection, the safeguard monitored by the safety switch must be positioned
in a way that the access time corresponds at least to the machine's stop-
ping time.
Because of the low operating distance (see Technical details [ 27]) the repetition ac-
curacy of 40 % deviates from the requirement in accordance with EN 60947-5-2 (max.
10%).
The following is deemed improper use in particular:
}Any component, technical or electrical modification to the product
}Use of the product outside the areas described in this manual
}Use of the product outside the technical details (see Technical details [ 27]).

PSEN sl-1.0p 6.1
Operating Manual PSEN sl-1.0p 6.1
1003454-EN-04 7
NOTICE
EMC-compliant electrical installation
The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to in-
terference.
INFORMATION
The magnet surface and counterplate may heat up. When installing, make
sure that heat dissipation is guaranteed.
Safety regulations
Safety assessment
Before using a unit it is necessary to perform a safety assessment in accordance with the
Machinery Directive.
Functional safety is guaranteed for the product as a single component. However, this does
not guarantee the functional safety of the overall plant/machine. In order to achieve the re-
quired safety level for the overall plant/machine, define the safety requirements for the
plant/machine and then define how these must be implemented from a technical and organ-
isational standpoint.
Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by competent persons.
A competent person is a qualified and knowledgeable person who, because of their train-
ing, experience and current professional activity, has the specialist knowledge required. To
be able to inspect, assess and operate devices, systems and machines, the person has to
be informed of the state of the art and the applicable national, European and international
laws, directives and standards.
It is the company’s responsibility only to employ personnel who
}Are familiar with the basic regulations concerning health and safety / accident preven-
tion,
}Have read and understood the information provided in this description under "Safety"
}Have a good knowledge of the generic and specialist standards applicable to the spe-
cific application.

PSEN sl-1.0p 6.1
Operating Manual PSEN sl-1.0p 6.1
1003454-EN-04 8
Warranty and liability
All claims to warranty and liability will be rendered invalid if
}The product was used contrary to the purpose for which it is intended
}Damage can be attributed to not having followed the guidelines in the manual
}Operating personnel are not suitably qualified
}Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).
Disposal
}In safety-related applications, please comply with the mission time TM in the safety-re-
lated characteristic data.
}When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).
For your safety
DANGER!
Risk to life due to manipulation/defeat of the safeguard
If replacement actuators are obtained, these must be installed as described
in the chapter entitled Installation.
If replacement actuators are used manipulatively or the function of the safe-
guard is defeated, there is a risk to life when operating the plant or machine!
This must be considered in the operator's hazard assessment and the oper-
ator must define appropriate measures to exclude manipulation.
}Do not remove the connector's protective cap until you are just about to connect the
unit. This will prevent potential contamination.
Unit features
}Transponder technology for presence detection
}Pilz type of coding: coded
}different actuators available (see Order reference [ 34])
– Standard actuator PSEN sl-1.0
– free-moving actuator PSEN sl-1.0fm for special applications with higher tolerance
compensation
}Dual-channel operation
}2 safety outputs
}2 safety inputs for series connection of multiple safety switches
}1 signal output
}Magnetic guard locking for process protection
}1 input to switch the locking magnet on/off

PSEN sl-1.0p 6.1
Operating Manual PSEN sl-1.0p 6.1
1003454-EN-04 9
}LEDs for
– Supply voltage/fault
– Gate closed
– State of the inputs
– State of the magnetic guard locking device
}M12, 8-pin male connector
Function description
Power
Input
Receiver Magnet
Actuator
UB
A1 A2
Y32
12
22
S11
S21
S31
tLock < 600 ms
OR
S31 = low
Safety Gate
Lock
Power-Fault
There is a high signal at safety outputs 12 and 22 if the following occur simultaneously:
}The actuator is within the response range (safety gate closed) and
}Inputs S11 and S21 are high and
}Input S31 is high (control command for magnetic guard locking) and
}The locking magnet is switched on.
Safety outputs 12 and 22 are low if at least one of the following conditions are met:
}The actuator is outside the response range or
}Inputs S11 or S21 are low or
}Input S31 is low (control command for magnetic guard locking) and the locking magnet
is switched off.

PSEN sl-1.0p 6.1
Operating Manual PSEN sl-1.0p 6.1
1003454-EN-04 10
Signal output Y32
There is a high signal at the signal output Y32 if the actuator is within the response range
(safety gate closed).
The high signal is maintained if the following conditions are met simultaneously
}[1] in the timing diagram
– Actuator is within the response range and
– There is a high signal at S31 and
– The holding force of the locking magnets was achieved within tLock=600ms
or
}[4] in the timing diagram
– Actuator is within the response range and
– There is a low signal at S31.
At the signal output Y32 the signal switches to low if
}The actuator leaves the response range (safety gate open) (see [3] in the timing dia-
gram) or
}The holding force could not be achieved after tLock=600ms (see [2] in the timing dia-
gram). In this case, the signal at the signal output can only switch back to high if
– There is a low signal at input S31 for at least 500ms and
– a high signal is transmitted afterwards.
Safety gate
S31
Guard locking
Y32
closed
open
active
not active
high
low [3]high
low
tlock
[1]tlock [2][4]
Feasibility monitoring for safety inputs S11 and S21
}If the signal at a safety input switches from high to low, while the other safety input re-
mains high, an unequal status is displayed:
}If the signal at this input switches back from low to high, while a high signal remains at
the other input, a feasibility error is displayed and a partial operation lock is triggered:
The OSSDs are switched off during the partial operation lock.
A switch to a high signal will only lead to normal safety switch operation if both inputs had a
low signal simultaneously. From this moment on, the switch to high signal may occur (par-
tial operation lock see Error display [ 24]).
Magnetic guard locking device and magnet monitoring
}The locking magnet is switched on if S31 (control command for magnetic guard locking)
is high and the actuator is detected (safety gate closed).

PSEN sl-1.0p 6.1
Operating Manual PSEN sl-1.0p 6.1
1003454-EN-04 11
}The holding force of the locking magnet is tested on power-up. If the magnet's holding
force is not achieved after max.600ms, there will be no switch from low to high. The
holding force will be tested a further 7times.
These tests have no influence on the signal output. If the test is successful during any
of these attempts, the gate is locked.
}After S31 switches to low, wait at least 500ms until S31 is switched back to high. Also
note the max. switching frequency (see Technical details: System with normal
actuator [ 27], System with free-moving actuator [ 30], under electrical data).
}For physical reasons, a remanence (residual magnetism) remains after the locking
magnet is switched off; this is dissipated the first time the sensor and actuator are sep-
arated. Therefore a higher effort is required when opening for the first time.
}If the safety gate is in a locked condition and is opened by force, the safety outputs will
shut down.
Lateral and vertical offset
}Max. vertical offset 5 mm
}Max. lateral offset: 3 mm

PSEN sl-1.0p 6.1
Operating Manual PSEN sl-1.0p 6.1
1003454-EN-04 12
Wiring
Please note:
}You must comply with the specifications stated in the technical details (see Technical
details: System with normal actuator [ 27], System with free-moving
actuator [ 30]).
}The power supply must meet the regulations for extra low voltages with protective sep-
aration (SELV, PELV).
}The inputs and outputs of the safety switch must have a protective separation to
voltages over 60 VDC.
INFORMATION
Only use safety relays with a 24 VDC supply voltage. Safety relays with a
wide-range power supply or in AC device versions have internal potential
isolation and are not suitable as evaluation devices.
}Ensure the wiring and EMC requirements of EN 60204-1 are met.
}When connecting in series, make sure you comply with the wiring technology require-
ments (DIN EN 60204-1) and manipulation protection requirements (EN ISO 14119).
Guidelines for cable length
The max. cable length depends on the voltage drop at the safety switches. The level of
voltage drop is determined by the:
}Cable resistance
}Current of the device and the current load of the outputs
If the level of the supply voltage at the device connector falls below the minimum permitted
value (see Technical details: System with normal actuator [ 27], System with free-mov-
ing actuator [ 30]), the locking magnet is no longer activated reliably. The "Lock" LED
registers an error when guard locking.
Possible remedies:
}Set the supply voltage constantly to the upper tolerance range (see Technical details:
System with normal actuator [ 27], System with free-moving actuator [ 30]).
}Select a higher conductor cross section
}Reduce load at the outputs, e.g. with evaluation device PNOZe1.1p
Recommended cable cross sections
Prerequisite:
}Supply voltage: 24V
}Cable type: LiYY 8x0.25 mm² (79Ohm/km) from Pilz
Max. load per safety output 100mA 500mA
Cable length 45m 24m
If cable lengths greater than those stated in the table are required, please contact Pilz.

PSEN sl-1.0p 6.1
Operating Manual PSEN sl-1.0p 6.1
1003454-EN-04 13
Pin assignment
8-pin M12 connector
PIN Function Terminal designation
Cable colour (Pilz
cable)
1 Input, channel 2 S21 White
2 +24 V UB A1 Brown
3 Safety output channel 1 12 Green
4 Safety output channel 2 22 Yellow
5 Signal output "Lock" Y32 Grey
6 Input, channel 1 S11 Pink
7 0 V UB A2 Blue
8 "Lock_Unlock" S31 Red
The wire colour also applies for the cable available from Pilz as an accessory.

PSEN sl-1.0p 6.1
Operating Manual PSEN sl-1.0p 6.1
1003454-EN-04 14
Connection to evaluation devices
Make sure that the selected evaluation device has the following properties:
}2-channel with feasibility monitoring
}OSSD signals are evaluated
Connection diagram, single connection
S11 S21
24 V 0 V
A1
A2
S31 12 22
O1 (ST) I1 (FS) I2 (FS)
A1
A2
FS: Failsafe
ST: Standard
Actuator Safety switch
Evaluation device

PSEN sl-1.0p 6.1
Operating Manual PSEN sl-1.0p 6.1
1003454-EN-04 15
Connection diagram, series connection
Actuator
Actuator
Actuator
Safety switch
Evaluation device
Safety switch
Safety switch
S11 S21
24 V 0 V
A1
A2
S31
12 22
O1 (ST)
I1 (FS) I2 (FS)
FS: Failsafe
ST: Standard
S11 S21
S11 S21
12 22
12 22
S31
A1
A2
S31
A1
A2
O2 (ST)
O3 (ST)
I1 (ST)
I2 (ST)
I3 (ST)
Y32
PLC
Y32
Y32

PSEN sl-1.0p 6.1
Operating Manual PSEN sl-1.0p 6.1
1003454-EN-04 16
CAUTION!
Extension of delay-on de-energisation
When several (n) devices are connected in series, the delay-on de-ener-
gisation time adds with the number of interconnected safety switches.
The may. delay-on de-energisation is composed of
max. delay-on de-energisation actuator
+ (n-1) x max. delay-on de-energisation of the inputs
+ delay-on de-energisation of the evaluation device
CAUTION!
When several units are connected in series, the required current adds with
the number of interconnected safety switches.
The safety switch PSEN sl-1.0p 6.1 can be connected to Pilz evaluation devices, for ex-
ample.
Suitable Pilz evaluation devices are, for example:
}PNOZelog for safety gate monitoring
}PNOZpower for safety gate monitoring
}PNOZsigma for safety gate monitoring
}PNOZ X for safety gate monitoring
}PNOZmulti for safety gate monitoring
Configure the switch in the PNOZmulti Configurator with switch type 3.
}PSS for safety gate monitoring with standard function block SB064, SB066 or
FS_SafetyGate
The correct connection to the respective evaluation device is described in the operating
manual for the evaluation device. Make sure that the connection is made in accordance
with the specifications in the operating manual for the selected evaluation device.
The connections to two evaluation devices are shown on the following pages, by way of ex-
ample:
}PNOZ s3 and
}PNOZmulti

PSEN sl-1.0p 6.1
Operating Manual PSEN sl-1.0p 6.1
1003454-EN-04 17
Connection example PNOZs3
PNOZ s3 PSENslock
0 V
24 V
A1
A2
S22
S12
A1
A2
Y32
S31
S11
S21
12
22
2
7
8
6
1
3
4
5
Connection example PNOZmulti
3
4
8
5
PNOZmulti PSENslock
green
yellow
red
grey
I2
I0
I1
Y32
12
22
S31
A1
A2
S11
S21
2
7
6
1
A1
A2
0 V 24 V
O1
Output
element,
PNOZmulti
Legend:
I0 Input OSSD
I1 Input OSSD
I2 Signal input
O1 Lock/Unlock

PSEN sl-1.0p 6.1
Operating Manual PSEN sl-1.0p 6.1
1003454-EN-04 18
Teaching in the actuator
PSEN sl-1.0p 6.1
Teaching in the actuator for the first time:
The first corresponding actuator to be detected by the safety switch (see Technical details:
System with normal actuator [ 27], System with free-moving actuator [ 30]) is auto-
matically taught in as soon as it is brought into the response range.
To teach in a new actuator:
}The actuator that is to be taught in must be brought into the safety switch's response
range as the only transponder. As soon as the actuator is detected, the "Safety Gate"
LED switches to a yellow flashing light.
}After a waiting period of 20 s has elapsed, the "Safety Gate" LED switches to quick yel-
low flashes. Trigger a system reset in the next 120 s by interrupting the power supply.
}When the device is switched back on, the learning procedure is complete and the num-
ber of permitted additional learning procedures is reduced by 1.
}A maximum of 8 learning procedures are possible.
NOTICE
The actuator must not be removed during the learning procedure.
INFORMATION
This actuator cannot be retaught on the same safety switch.
Installation
}The safety gate system can be installed on left or right-hinged swing gates or on sliding
gates.
WARNING!
Potential loss of safety function due to gross manipulation
Depending on the application, serious injury or death may result.
Use appropriate installation measures to prevent
– The wiring being modified.
– A short circuit being generated on the connector.
– The possibility of using a second actuator to open the safety gate.

PSEN sl-1.0p 6.1
Operating Manual PSEN sl-1.0p 6.1
1003454-EN-04 19
CAUTION!
The unit's properties may be affected if installed in an environment contain-
ing electrically or magnetically conductive material. Please check the oper-
ating distances and the assured release distance.
}Safety switches and actuators must be positioned so that they are secured against a
change of position.
}Also note the max. angular offset (see Technical details: System with normal
actuator [ 27], System with free-moving actuator [ 30]).
}The access to the safety switch and actuator has to be possible for maintenance and
checking the correct operation.
}Use reliable fastening elements. A tool is to be required to loosen the fastening ele-
ments.
}Prevent self-loosening of the fastening elements of safety switch and actuator.
}The fastening of safety switch and actuator has to be sufficiently stable to ensure the
proper operation of the safety switch and the actuator.
}Prevent the safety switch and actuator being exposed to heavy shock or vibration
}Circumvention of the safety switch in a reasonably foreseeable manner must be pre-
vented.
}Installation measures in accordance with EN ISO 14119
– Use permanently secured safety screws with a flat head to attach the safety switch
and the actuator (e.g. cheese-head or pan head screws) or rivets.
}Alignment errors of the guard must not adversely affect the safety function of the guard.
INFORMATION
Mounting brackets are available as accessories [ 34].

PSEN sl-1.0p 6.1
Operating Manual PSEN sl-1.0p 6.1
1003454-EN-04 20
Note regarding the free-moving actuator PSEN sl-1.0fm
The actuators PSEN sl-1.0fm are fitted with a movable metal plate. For this reason, a re-
cess must be provided in the mounting surface for the screw connection.
B (2:1)
B
Ø 10
3
116
WARNING!
Risk of death and serious injury by reaching into the danger zone!
The actuators enable a warped gate to be closed. A gap may occur on the
gate as a result. Make sure that the gap remains small enough to exclude
the possibility of reaching into the danger zone.