Pilz PNOZ m EF 8DI4DO User manual

PNOZ m EF 8DI4DO
Operating Manual-1002661-EN-05
}Configurable, safe small controllers PNOZmulti 2

Preface
This document is the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for the user's internal purposes. Suggestions and comments for improving this documenta-
tion will be gratefully received.
Source code from third-party manufacturers or open source software has been used for
some components. The relevant licence information is available on the Internet on the Pilz
homepage.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital

Contents
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1 Introduction ............................................................................................................................5
1.1 Validity of documentation.......................................................................................................... 5
1.2 Using the documentation .......................................................................................................... 5
1.3 Definition of symbols................................................................................................................. 5
2 Overview .................................................................................................................................7
2.1 Scope of supply ........................................................................................................................ 7
2.2 Unit features ............................................................................................................................. 7
2.3 Front view ................................................................................................................................. 8
3 Safety ...................................................................................................................................... 9
3.1 Intended use ............................................................................................................................. 9
3.2 System requirements................................................................................................................ 9
3.3 Safety regulations ..................................................................................................................... 9
3.3.1 Safety assessment ................................................................................................................... 9
3.3.2 Use of qualified personnel ........................................................................................................ 10
3.3.3 Warranty and liability ................................................................................................................ 10
3.3.4 Disposal .................................................................................................................................... 10
3.3.5 For your safety.......................................................................................................................... 10
4 Function description ............................................................................................................. 11
4.1 Integrated protection mechanisms............................................................................................ 11
4.2 Functions .................................................................................................................................. 11
4.3 System reaction time ................................................................................................................ 11
4.4 Block diagram ........................................................................................................................... 11
5 Installation ..............................................................................................................................12
5.1 General installation guidelines.................................................................................................. 12
5.2 Dimensions in mm .................................................................................................................... 12
5.3 Connecting the base unit and expansion modules ................................................................... 13
6 Commissioning ......................................................................................................................14
6.1 General wiring guidelines ......................................................................................................... 14
6.2 Connection................................................................................................................................ 14
6.3 Download modified project to the PNOZmulti system .............................................................. 16
7 Operation ................................................................................................................................17
7.1 LED indicators .......................................................................................................................... 17
8 Technical details ....................................................................................................................18
8.1 Safety characteristic data ......................................................................................................... 21
8.2 Classification according to ZVEI, CB24I ................................................................................... 22
9 Supplementary data ..............................................................................................................23
9.1 Permitted ambient temperature Tamb dependent on the total current Isum ............................ 23
10 Order reference ......................................................................................................................24
10.1 Product ..................................................................................................................................... 24

Contents
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10.2 Accessories .............................................................................................................................. 24

Introduction
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1 Introduction
1.1 Validity of documentation
This documentation is valid for the product PNOZ m EF 8DI4DO. It is valid until new docu-
mentation is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
1.2 Using the documentation
This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future ref-
erence.
1.3 Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.

Introduction
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INFORMATION
This gives advice on applications and provides information on special fea-
tures.

Overview
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2 Overview
2.1 Scope of supply
}Expansion module PNOZ m EF 8DI4DO
}Jumper
2.2 Unit features
Application of the product PNOZ m EF 8DI4DO:
Expansion module for connection to a base unit from the PNOZmulti 2 system.
The product has the following features:
}Can be configured in the PNOZmulti Configurator
}Semiconductor outputs:
4 safety outputs
Depending on the application, up to PL e of EN ISO 13849-1 and up to SIL CL 3 of EN
IEC 62061
}8 inputs for connecting, for example:
– E-STOP pushbutton
– Two-hand button
– Safety gate limit switch
– Start button
– Light beam devices
– Scanner
– Enabling switch
– PSEN
– Operating mode selector switch
}LED for:
– Error messages
– Diagnostics
– Supply voltage
– Output circuits
– Input circuits
}Test pulse outputs used to monitor shorts across the inputs
}Monitoring of shorts between the safety outputs
}Plug-in connection terminals:
Either spring-loaded terminal or screw terminal available as an accessory (see order ref-
erence)
}Please refer to the document "PNOZmulti System Expansion" for details of the base units
PNOZmulti 2 that can be connected.

Overview
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2.3 Front view
Key:
}0 V, 24 V: Supply connections
}Inputs I0 – I7
}Outputs O0 – O3
}LEDs:
– POWER
– Run
– Diag
– Fault
– I Fault
– O Fault

Safety
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3 Safety
3.1 Intended use
The expansion module may only be connected to a base unit from the configurable system
PNOZmulti 2 (please refer to the document "PNOZmulti System Expansion" for details of
the base units that can be connected).
The configurable system PNOZmulti 2 is used for the safety-related interruption of safety
circuits and is designed for use in:
}Emergency stop equipment
}Safety circuits in accordance with VDE0113 Part 1 and EN60204-1
}The product PNOZ m EF 8DI4DO meets the requirements of the standards EN 81-20, EN
81-22 and EN 81-50, harmonised under the Lifts Directive 2014/33/EU, and the require-
ments of the standard EN 115-1, harmonised under the Machinery Directive 2006/42/EC.
}The programmable safety system should be installed in a protected environment that
meets at least the requirements of pollution degree 2.
Example: Protected inside space or control cabinet with protection type IP54 and corres-
ponding air conditioning.
The product PNOZ m EF 8DI4DO can be used in furnaces in accordance with EN 298.
The following is deemed improper use in particular
}Any component, technical or electrical modification to the product,
}Use of the product outside the areas described in this manual,
}Use of the product outside the technical details (see Technical details [ 18]).
NOTICE
EMC-compliant electrical installation
The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to in-
terference.
3.2 System requirements
Please refer to the "Product Modifications PNOZmulti" document in the "Version overview"
section for details of which versions of the base unit and PNOZmulti Configurator can be
used for this product.
3.3 Safety regulations
3.3.1 Safety assessment
Before using a device it is necessary to perform a safety assessment in accordance with
the Machinery Directive.

Safety
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Functional safety is guaranteed for the product as a single component. However, this does
not guarantee the functional safety of the overall plant/machine. In order to achieve the re-
quired safety level for the overall plant/machine, define the safety requirements for the
plant/machine and then define how these must be implemented from a technical and organ-
isational standpoint.
3.3.2 Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by competent persons.
A competent person is someone who, because of their training, experience and current pro-
fessional activity, has the specialist knowledge required to test, assess and operate the
work equipment, devices, systems, plant and machinery in accordance with the general
standards and guidelines for safety technology.
It is the company’s responsibility only to employ personnel who
}Are familiar with the basic regulations concerning health and safety / accident prevention,
}Have read and understood the information provided in this description under "Safety",
}And have a good knowledge of the generic and specialist standards applicable to the
specific application.
3.3.3 Warranty and liability
All claims to warranty and liability will be rendered invalid if
}The product was used contrary to the purpose for which it is intended,
}Damage can be attributed to not having followed the guidelines in the manual,
}Operating personnel are not suitably qualified,
}Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).
3.3.4 Disposal
}In safety-related applications, please comply with the mission time TM in the safety-related
characteristic data.
}When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).
3.3.5 For your safety
The unit meets all the necessary conditions for safe operation. However, you should always
ensure that the following safety requirements are met:
}This operating manual only describes the basic functions of the unit. The expanded func-
tions are described in the PNOZmulti Configurator's online help. Only use these functions
once you have read and understood the documentations.
}Do not open the housing or make any unauthorised modifications.
}Please make sure you shut down the supply voltage when performing maintenance work
(e.g. exchanging contactors).