Pilz PSS Series User manual

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SM
View
Instra

Serie PSS SB 3006-3
Units with two SafetyBUS p Interfaces
Programmable
Safety Systems PSS
®
-Range
Operating Manual – Item No. 21 143-02
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All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes.
Suggestions and comments for improving this documentation ill be gratefully received.
The names of products, goods and technologies used in this documentation are registered
trademarks of the respective companies. Automation Workbench
®
, Pilz
®
, PIT
®
, PMI
®
,
PNOZ
®
, Primo
®
, PSS
®
, SafetyBUS p
®
are registered trademarks of Pilz GmbH & Co. KG.
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1Operating Manual: PSS SB 3006-3 Series
Introduction 1-1
Validity of documentation 1-2
Overview of documentation 1-3
Definition of symbols 1-4
Overview 2-1
Front views 2-2
PSS SB2 3006-3 DP-S 2-2
PSS SB2 3006-3 IBS-S 2-4
PSS SB2 3006-3 CN-A 2-6
PSS SB2 3006-3 DN-S 2-8
PSS SB2 3006-3 ETH-2 2-10
PSS SB2 3006-3 ETH-2 DP-S 2-12
PSS SB2 3006-3 ETH-2 IBS-S 2-14
Safety 3-1
Intended use 3-1
Product modifications 3-2
Categories in accordance with EN 954-1 3-2
Safety guidelines 3-3
Use of qualified personnel 3-3
EMCD 3-3
Warranty and liability 3-4
Disposal 3-4
Function Description 4-1
CPU 4-1
Interfaces 4-2
CPU interfaces 4-2
SafetyBUS p interface 4-2
Interfaces for standard bus systems 4-2
Contents
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Contents
2Operating Manual: PSS SB 3006-3 Series
Digital inputs (DI2) 4-3
Test pulse outputs 4-4
Configuration coding 4-4
Installation 5-1
General requirements 5-1
Installing the safety system 5-2
Installing the safety system in a control cabinet 5-3
Supply Voltage 6-1
General requirements 6-1
Notes on wiring 6-6
Wiring the Inputs and Test Pulse Outputs 7-1
Configuration of the screw terminals and
connector description 7-1
Notes on wiring 7-2
Digital inputs (DI2) 7-4
Example: Single-channel, failsafe input device,
without test pulse 7-5
Example: Dual-channel input devices,
without test pulses 7-6
Example: Single-channel, failsafe input device,
with test pulse 7-7
Example: Dual-channel, failsafe input device, with test
pulses 7-8
Dedicated test pulse outputs 7-10
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3Operating Manual: PSS SB 3006-3 Series
Interfaces 8-1
General requirements 8-1
Programming device interface (“PG”) 8-2
Programming device interface RS 232 8-3
Programming device interface RS 485 8-4
User interface (“USER”) 8-5
User interface RS 232 8-6
User interface RS 485 8-7
SafetyBUS p interface (“SafetyBUS p”) 8-8
Interfaces for standard bus connections 8-9
Operation and Maintenance 9-1
Commissioning 9-1
Faults 9-1
Display elements 9-2
PSS functionality 9-2
SafetyBUS p functionality 9-2
Standard bus functionality 9-2
Changing the battery 9-3
Technical Details 10-1
Appendix 11-1
Address of SafetyBUS p Club 11-1
Changes in the documentation 11-1
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Contents
4Operating Manual: PSS SB 3006-3 Series
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1-1Operating Manual: PSS SB 3006-3 Series
This operating manual explains the function and operation of the
programmable safety system, describes the installation and provides
guidelines on how to connect the inputs and test pulse outputs on
programmable safety systems from the PSS SB 3006-3 series. A PSS
from the PSS SB 3006-3 series is a 3rd generation programmable safety
system.
For connection to SafetyBUS p, units are available with one SafetyBUS p
interface as well as two SafetyBUS p interfaces.
This operating manual describes the programmable safety systems from
the PSS SB 3006-3 series with two SafetyBUS p interfaces.
Different interfaces are available for connection to various non-safety-
related standard bus systems, depending on the unit type. These
interfaces are described in separate operating manuals. The necessary
operating manuals are supplied with the relevant unit types.
Please refer to the PSS-range manuals, in particular the information and
requirements stated in the “PSS-Range Safety Manual”, “FS System
Description”, “ST System Description” and also the “SafetyBUS p
Installation Manual” from the SafetyBUS p manual package.
You will need to be conversant with the information in these manuals in
order to fully understand this manual.
This documentation is intended for instruction and should be retained for
future reference.
Introduction
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Introduction
1-2 Operating Manual: PSS SB 3006-3 Series
Validity of documentation
This documentation is valid for the following programmable safety systems
from the PSS SB2 3006-3 series:
• PSS SB2 3006-3 DP-S from Version 1.0
• PSS SB2 3006-3 IBS-S from Version 1.0
• PSS SB2 3006-3 CN-A from Version 1.0
• PSS SB2 3006-3 DN-S from Version 1.0
• PSS SB2 3006-3 ETH-2 from Version 1.0
• PSS SB2 3006-3 ETH-2 DP-S from Version 1.0
• PSS SB2 3006-3 ETH-2 IBS-S from Version 1.0
It is valid until new documentation is published. The latest documentation
is always enclosed with the unit.
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1-3Operating Manual: PSS SB 3006-3 Series
Overview of documentation
1 Introduction
The introduction is designed to familiarise you with the contents,
structure and specific order of this manual.
2 Overview
This chapter provides information on the most important features of
the programmable safety systems.
3 Safety
This chapter must be read as it contains important information on
safety regulations and intended use.
4 Function Description
This chapter describes the individual components of the
programmable safety systems: CPU, inputs and test pulse outputs.
5 Installation
This chapter explains how to install the programmable safety
systems.
6 Supply Voltage
This chapter explains what you need to consider when connecting the
supply voltage.
7 Wiring the Inputs and Test Pulse Outputs
This chapter describes the safety-related wiring of the inputs and test
pulse outputs.
8 Interfaces
This chapter describes the configuration of the available interfaces.
9 Operation and Maintenance
This chapter explains how to commission the safety systems and
advises on what to do if a fault occurs.
10 Technical Details
11 Appendix
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Introduction
1-4 Operating Manual: PSS SB 3006-3 Series
Definition of symbols
Information in this manual that is of particular importance can be identified
as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that
poses an immediate threat of serious injury and death and indicates
preventive measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that
could lead to serious injury and death and indicates preventive
measures that can be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the unit(s) could be damaged and also
provides information on preventive measures that can be taken.
INFORMATION
This gives advice on applications and provides information on special
features, as well as highlighting areas within the text that are of particular
importance.
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2-1Operating Manual: PSS SB 3006-3 Series
Overview
A PSS from the PSS SB2 3006-3 series is a complete programmable
safety system in a single unit. The following are all integrated into the
housing:
• Power supply
• CPU
• 6 integral on-board inputs
• 2 test pulse outputs
• Programming device interface
(combined RS 232/RS 485 interface)
• User interface
(combined RS 232/RS 485 interface)
• 2 interfaces for connection to SafetyBUS p
• Interface(s) for connection to various standard bus systems
The integral on-board inputs can be used to monitor local emergency
stops or to trigger an I/O-Group start, for example. They are suitable for
connecting single or dual-channel input devices, with or without test
pulses. The dedicated test pulse outputs are suitable for testing input
devices.
SafetyBUS p enables you to establish a safe decentralised network of
several programmable safety systems and/or to connect decentralised
modules. The PSS can perform the function of a Management, Logic or
Input/Output Device on SafetyBUS p.
For non-safety-related applications, the PSS can be connected to various
standard bus systems (e.g. Ethernet, PROFIBUS-DP, INTERBUS,
ControlNet, DeviceNet). The bus interfaces that are available will depend
on the unit type.
INFORMATION
• The standard bus interfaces are described in separate operating
manuals. The necessary operating manuals are supplied with the
relevant unit types.
• Drivers (standard function blocks) from the corresponding Pilz software
package will be required in order to connect to the various standard bus
systems.
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Overview
2-2 Operating Manual: PSS SB 3006-3 Series
Key:
1: 4-digit display
2: LEDs for PSS operating mode and supply voltage
3: 3-position switch for selecting the standard section’s operating mode
4: Button for scrolling the error stack
Front views
PSS SB2 3006-3 DP-S
Fig. 2-1: Front view of PSS SB2 3006-3 DP-S
RUN FS
RUN ST
POWER
PG
AUTO PG
SPS
ST
FS
RUNFAULT
STOP
RUN
PROFIBUS-DP
0 V
T 0
T 1
I 0.0
I 0.1
I 0.2
I 0.3
I 0.4
I 0.5
X1
1
.
.
.
.
.
.
9
91
5
1
.
X0
.
3
PSS SB2 3006-3 DP-S
ONOFF
RT (USER)
PSS PWR
18
19
100 0
ADDRESS
x10
6
7
8
4
3
2
0
x1
6
7
8
9
4
3
2
1
5
0
1
2
9
3
45
10
15
16
17
8
7
F-Stack
PG
6
USER
24 V
0 V
1214
132...195 032...095
0
1
11
STATUS SB
13
STATUS SB
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2-3Operating Manual: PSS SB 3006-3 Series
5: 2-position switch for selecting the failsafe section’s operating mode
6: Programming device interface
RS 232 (minimum configuration: TxD, RxD, GND)/RS 485
7: User interface
RS 232/RS 485
8: Pushbutton for switching on and off the RS 485 termination on the
user interface
9: Supply voltage connection (24 VDC)
10: Inputs and test pulse outputs
11: LED for status of SafetyBUS p 0
12: SafetyBUS p interface (SafetyBUS p 0)
13: LED for status of SafetyBUS p 1
14: SafetyBUS p interface (SafetyBUS p 1)
15: 2-position switch for selecting the station address
(PROFIBUS-DP)
16: Rotary switch for setting the station address
(PROFIBUS-DP)
17: LED for status of PROFIBUS-DP
18: PROFIBUS-DP interface
19: Functional earth connection
INFORMATION
Please refer also to the manual: “PROFIBUS-DP for Compact 3rd
Generation PSS”.
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Overview
2-4 Operating Manual: PSS SB 3006-3 Series
PSS SB2 3006-3 IBS-S
Fig. 2-2: Front view of PSS SB2 3006-3 IBS-S
Key:
1: 4-digit display
2: LEDs for PSS operating mode and supply voltage
3: 3-position switch for selecting the standard section’s operating mode
4: Button for scrolling the error stack
5: 2-position switch for selecting the failsafe section’s operating mode
RUN FS
RUN ST
POWER
PG
AUTO PG
SPS
ST
FS
STOP
RUN
0 V
T 0
T 1
I 0.0
I 0.1
I 0.2
I 0.3
I 0.4
I 0.5
X1
1
.
.
.
.
.
.
9
PSS SB2 3006-3 IBS-S
ONOFF
RT (USER)
20
1
.
X0
.
3
PSS PWR
9
RC
RD
UL
BA
TR
PCP
(WORD)
4
2
1
0
2 M
4
2
1
0
500 K
BAUD :
DATA
LENGTH
(WORD)
incl. PCP
2
4
5
6
7
01
3
89
24
14
12
10
32
16
1
.
X2
.
3
IBS PWR
24 V
0 V
1
2
3
45
10
8
7
F-Stack
PG
6
USER
24 V
0 V
15
16
17
18
19
IBS OUT IBS IN
1214
132...195 032...095
0
1
11
STATUS SB
13
STATUS SB
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2-5Operating Manual: PSS SB 3006-3 Series
6: Programming device interface
RS 232 (minimum configuration: TxD, RxD, GND)/RS 485
7: User interface
RS 232/RS 485
8: Pushbutton for switching on and off the RS 485 termination on the
user interface
9: Supply voltage connection (24 VDC)
10: Inputs and test pulse outputs
11: LED for status of SafetyBUS p 0
12: SafetyBUS p interface (SafetyBUS p 0)
13: LED for status of SafetyBUS p 1
14: SafetyBUS p interface (SafetyBUS p 1)
15: IBS supply voltage connection (24 VDC)
16: Rotary switch for setting the whole data length
(process plus parameter data length)
17: Rotary switch for setting the parameter data length (PCP) and the
transmission rate
18: LED for status of Interbus
19: Interbus interfaces
(IBS OUT, IBS IN)
20: Functional earth connection
INFORMATION
Please refer also to the manual: “INTERBUS for Compact 3rd Generation
PSS”.
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Overview
2-6 Operating Manual: PSS SB 3006-3 Series
PSS SB2 3006-3 CN-A
Fig. 2-3: Front view of PSS SB2 3006-3 CN-A
Key:
1: 4-digit display
2: LEDs for PSS operating mode and supply voltage
3: 3-position switch for selecting the standard section’s operating mode
4: Button for scrolling the error stack
5: 2-position switch for selecting the failsafe section’s operating mode
RUN FS
RUN ST
POWER
PG
AUTO PG
SPS
ST
FS
STOP
RUN
0 V
T 0
T 1
I 0.0
I 0.1
I 0.2
I 0.3
I 0.4
I 0.5
X1
1
.
.
.
.
.
.
9
PSS SB2 3006-3 CN-A
ONOFF
RT (USER)
1
.
X0
.
3
PSS PWR ADDRESS
x1
6
7
8
9
4
3
2
1
5
0
x10
6
7
8
4
3
2
0
19
5
NAP
B
A
MODULE STATUS
B
A
1
2
3
45
10
8
7
F-Stack
PG
6
USER
24 V
0 V
15
16
17
18
19
ControlNet
9
1214
132...195 032...095
0
1
11
STATUS SB
13
STATUS SB
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2-7Operating Manual: PSS SB 3006-3 Series
6: Programming device interface
RS 232 (minimum configuration: TxD, RxD, GND)/RS 485
7: User interface
RS 232/RS 485
8: Pushbutton for switching on and off the RS 485 termination on the
user interface
9: Supply voltage connection (24 VDC)
10: Inputs and test pulse outputs
11: LED for status of SafetyBUS p 0
12: SafetyBUS p interface (SafetyBUS p 0)
13: LED for status of SafetyBUS p 1
14: SafetyBUS p interface (SafetyBUS p 1)
15: Rotary switch for setting the station address
16: Connection for temporary bus access (Network Access Port)
17: ControlNet interfaces (Channel A and Channel B)
18: LEDs for communication error with ControlNet (Channel A and B)
and to display operation (module and PSS)
19: Functional earth connection
INFORMATION
Please refer also to the manual: “ControlNet-Adapter for Compact 3rd
Generation PSS”.
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Overview
2-8 Operating Manual: PSS SB 3006-3 Series
PSS SB2 3006-3 DN-S
Fig. 2-4: Front view of PSS SB2 3006-3 DN-S
Key:
1: 4-digit display
2: LEDs for PSS operating mode and supply voltage
3: 3-position switch for selecting the standard section’s operating mode
4: Button for scrolling the error stack
5: 2-position switch for selecting the failsafe section’s operating mode
RUN FS
RUN ST
POWER
PG
AUTO PG
SPS
ST
FS
STOP
RUN
0 V
T 0
T 1
I 0.0
I 0.1
I 0.2
I 0.3
I 0.4
I 0.5
X1
1
.
.
.
.
.
.
9
PSS SB2 3006-3 DN-S
ONOFF
RT (USER)
1
.
X0
.
3
PSS PWR
ADDRESS
x1
6
7
8
9
4
3
2
1
5
0
x10
6
7
8
4
3
2
0
19
5
V
CAN
SHIELD
CAN-
V-
BAUDRATE
0: 125K
1: 250K
2: 500K
6
7
8
9
4
3
2
1
5
0
1
2
3
45
10
8
7
F-Stack
PG
6
USER
24 V
0 V
15
16
17
18
19
9
STATUS
NETWORK
MODULE
DeviceNet
1214
132...195 032...095
0
1
11
STATUS SB
13
STATUS SB
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2-9Operating Manual: PSS SB 3006-3 Series
6: Programming device interface
RS 232 (minimum configuration: TxD, RxD, GND)/RS 485
7: User interface
RS 232/RS 485
8: Pushbutton for switching on and off the RS 485 termination on the
user interface
9: Supply voltage connection (24 VDC)
10: Inputs and test pulse outputs
11: LED for status of SafetyBUS p 0
12: SafetyBUS p interface (SafetyBUS p 0)
13: LED for status of SafetyBUS p 1
14: SafetyBUS p interface (SafetyBUS p 1)
15: LEDs for network and module status
16: Rotary switch for setting the transmission rate
17: Rotary switch for setting the station address
18: Connection to DeviceNet
19: Functional earth connection
INFORMATION
Please refer also to the manual: “DeviceNet-Slave for Compact 3rd
Generation PSS”.
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