Pilz PSSu H IBSe User manual

Operating Manual — No. 21721-EN-02
Decentralised system PSSuniversal I/O
Operating Manual PSSu H IBSe
Operating Manual PSSu H IBSe
PSSu H IBSe

This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Co ies may be made
for internal ur oses.
Suggestions and comments for im roving this documentation will be gratefully received.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS ®, SafetyEYE®,
SafetyNET ®, the s irit of safety® are registered and rotected trademarks of
Pilz GmbH & Co. KG in some countries.
SD means Secure Digital.
Preface

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 1
Contents
Contents
Contents Page
Chapter 1 Introduction
1.1 Validity of documentation 1-1
1.1.1 Retaining the documentation 1-1
1.2 Overview of documentation 1-2
1.3 Definition of symbols 1-3
Chapter 2 Overview
2.1 Module features 2-1
2.2 Front view 2-2
Chapter 3 Safety
3.1 Intended use 3-1
3.2 Safety regulations 3-3
3.2.1 Use of qualified personnel 3-3
3.2.2 Warranty and liability 3-3
3.2.3 Disposal 3-3
Chapter 4 Function description
4.1 Module features 4-1
4.1.1 Integrated protection mechanisms 4-1
4.1.2 Supply voltage 4-1
4.2 INTERBUS 4-2
4.2.1 Connection to Interbus 4-2
4.2.2 Selector switch for setting the
transmission rate
4-2
4.2.3 Selector switch for setting the INTERBUS
parameters
4-3
4.3 USB port 4-4
Chapter 5 Installation
5.1 General installation guidelines 5-1
5.1.1 Dimensions 5-1
5.2 Installing the head module 5-2
Chapter 6 Interfaces
6.1 Interface assignment 6-1
6.1.1 Connection to INTERBUS 6-1
6.1.2 Connection via USB 6-2

Contents
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
2
Chapter 7 Operation
7.1 Messages 7-1
7.2 Display elements 7-2
7.2.1 Display elements for system diagnostics 7-2
7.2.2 Display elements for INTERBUS
diagnostics
7-3
7.3 Diagnostic bytes 7-5
7.3.1 Structure and contents of the status byte
(Byte 0)
7-5
7.3.2 Structure and contents of the slot byte
(Byte 1)
7-5
7.3.3 Structure and contents of the channel byte
(Byte 2)
7-5
7.3.4 Structure and contents of the module byte
(Byte 3)
7-6
Chapter 8 Technical details
8.1 Technical details 8-1
8.2 Order reference 8-3

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 1-1
1.1 Validity of documentation
1 Introduction
11000IntroductionIntroduction1-1.1Validity of documentation1100Validity of documentation1-][BA Einf Gültigkeit Kopfmodul ohne SB
This documentation is valid for the PSSu H IBSe module. It is valid until
new documentation is published.
Please also refer to the following documents:
PSSuniversal System Description
PSSuniversal Installation Manual
Einf Einleitung
This operating manual explains the function and operation, describes
the installation and provides guidelines on how to connect the product .
1.1.1 Retaining the documentation
Retaining the documentation1-Einf Aufbewahren
This documentation is intended for instruction and should be retained
for future reference.

1.2 Overview of documentation
1 Introduction
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Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
1-2
1.2Overview of documentation1200Overview of documentation1-][BA_Einführung Übersicht Kopfmodule
1 Introduction
The introduction is designed to familiarise you with the contents, struc-
ture and specific order of this manual.
2 Overview
This chapter provides information on the module's most important fea-
tures.
3 Safety
This chapter must be read as it contains important information on safety
and intended use.
4 Function Description
This chapter describes the module's individual components.
5 Installation
This chapter explains how to install the module.
6 Interfaces
This chapter describes the module's interfaces.
7 Operation
This chapter explains the display elements and advises on what to do if
a fault occurs.
8 Technical Details
This chapter contains the product's technical details and order refer-
ence.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 1-3
1.3 Definition of symbols
1 Introduction
1.3Definition of symbols1300Definition of symbols1-Einfhrung Zeichen
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation
that poses an immediate threat of serious injury and death and
indicates preventive measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation
that could lead to serious injury and death and indicates preven-
tive measures that can be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor
injury plus material damage, and also provides information on
preventive measures that can be taken.
NOTICE
This describes a situation in which the unit(s) could be damaged
and also provides information on preventive measures that can
be taken. It also highlights areas within the text that are of partic-
ular importance.
INFORMATION
This gives advice on applications and provides information on
special features.

1 Introduction
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
1-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 2-1
2.1 Module features
2 Overview
22000OverviewOverview2-2.1Module features2100Module features2-Geraetemerkmale_Zusatz BA Einleitung
The product has the following features:
][Merkmale_Schnittstelle ST-Bus INTERBUS-Interface for switching
– Standard inputs/outputs
USB port for connection to a PC for
– Commissioning
– Service
][Merkm ale_LED ST-Bus LEDs for:
– System status
–USBstatus
– Status of the INTERBUS interface
][Merkmale_E-Module ST-Bus Electronic modules that can be used for input/output:
– All standard modules
(PSSu E S...)

2.2 Front view
2 Overview
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2-2
2.2Front view2200Front view2-BA_Frontansicht
Key:
1: Selector switch for setting the transmission rate and other Interbus
parameters
2: Interbus interface for remote bus OUT
3: Interbus interface for remote bus IN
4: LEDs for system diagnostics
5: Labelling strip with:
– Order number
– Serial number
– Hardware version number
– Firmware version number on delivery
6: Field for 2D code
7: Labelling strip with interface configuration of the USB port
8: LEDs for Interbus diagnostics
9: Description of head module
10: USB port (Mini-B)
PSSu H
IBSe
Usb Dev
USB
2
D -
3
D +
5
G N D
USB
312 048
0000000
HW 000
000
RC
RD
UL
BA
RE OTE OUTRE OTE IN
ON OFF
DIAG
500k 2
1
2
3
4
5
6
7
8
9
10

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 3-1
3.1 Intended use
3 Safety
33000SafetySafety3-3.1Intended use3100Intended use3-][Bestimmung ST-Bus
The module is designed for use in:
Non-safety-related applications with
– INTERBUS
Bestimmung/Gertebeschreibung_Ausschluss
Intended use includes making the electrical installation EMC-compliant.
Please refer to the guidelines stated in the "PSSuniversal Installation
Manual". The module is designed for use in an industrial environment. It
is not suitable for use in a domestic environment, as this can lead to in-
terference.
The following is deemed improper use in particular:
Any component, technical or electrical modification to the module
Use of the module outside the areas described in this manual
Use of the module outside the technical details (see chapter entitled
"Technical Details")
Bestimm_Verwend_Info_PSSu_ab_1.4.0
BA_Bestimmung Ausschluss Zusatz Kopf - E-Modul
The head module may be used in conjunction with the following elec-
tronic modules:
][BA_Sicherh eit E-Module S T
][BA Bestimmung Firmware
INFORMATION
The module is supported by the PSSuniversal Configurator and
PSSuniversal Assistant from Version 1.4.0. We recommend that
you always use the latest version (download from www.pilz.de).
Module type Module name
Voltage supply PSSu E F PS(-T)
PSSu E F PS1(-T)
PSSu E F PS-P(-T)
Digital input/output modules PSSu E S 4DI(-T)
PSSu E S 4DO 0.5(-T)
PSSu E S 2DO 2(-T)
Analogue input/output modules PSSu E S 2AI I se(-T)
PSSu E S 4AI U(-T)
PSSu E S 2AI U(-T)
PSSu E S 2AO I(-T)
PSSu E S 4AO U(-T)
PSSu E S 2AO U(-T)
Counter modules PSSu E S ABS SSI(-T)
PSSu E S INC(-T)
Voltage distribution PSSu E PD(-T)
PSSu E PD1(-T)

3.1 Intended use
3 Safety
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
3-2
The module's firmware can be updated to a later version using the
Firmware Manager on the PSSuniversal Assistant. For the reason, the
module's actual firmware version may not always match the firmware
version printed on the front of the unit. Updating the firmware can also
expand the module's functionality.
INFORMATION
The module's actual firmware version can only be established
using the Firmware Manager on the PSSuniversal Assistant.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 3-3
3.2 Safety regulations
3 Safety
3.2Safety regulations3200Safety regulations3-
3.2.1 Use of qualified personnel
Use of qualified personnel3-Sich Qualif. Personal
The products may only be assembled, installed, programmed, commis-
sioned, operated, maintained and decommissioned by competent per-
sons.
A competent person is someone who, because of their training, experi-
ence and current professional activity, has the specialist knowledge re-
quired to test, assess and operate the work equipment, devices,
systems, plant and machinery in accordance with the general standards
and guidelines for safety technology.
It is the company's responsibility only to employ personnel who:
Are familiar with the basic regulations concerning health and safety /
accident prevention
Have read and understood the safety guidelines given in this descrip-
tion
Have a good knowledge of the generic and specialist standards ap-
plicable to the specific application.
3.2.2 Warranty and liability
Warranty an d liability3-Sich Gewhrleistung
All claims to warranty and liability will be rendered invalid if:
The product was used contrary to the purpose for which it is intended
Damage can be attributed to not having followed the guidelines in the
manual
Operating personnel are not suitably qualified
Any type of modification has been made (e.g. exchanging compo-
nents on the PCB boards, soldering work etc.).
3.2.3 Disposal
Disposal3-Sich Entsorgung
In safety-related applications, please comply with the mission time tM
in the safety-related characteristic data.
When decommissioning, please comply with local regulations regard-
ing the disposal of electronic devices (e.g. Electrical and Electronic
Equipment Act).

3 Safety
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
3-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 4-1
4.1 Module features
4 Function description
44000Function descriptionFunction description4-4.1Module features4100Module features4-
4.1.1 Integrated protection mechanisms
Integrated protection mechanisms4-][Schutzmechanismen ST-BUS
The module has the following protection mechanisms:
Potentially isolated INTERBUS interface
When the PSSu E F PS1(-T) is used to supply the system, the module
supply is buffered for 20 ms if the supply voltage is interrupted.
4.1.2 Supply voltage
Supply voltage4-][Funktionsbeschreibung Module Supply
Module supply
The module supply provides the module with voltage.

4.2 INTERBUS
4 Function description
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4-2
4.2INTERBU S4200INTERBU S4-
4.2.1 Connection to Interbus
Connection to Interbus4-][Funktion sbeschreibung_BA_Zusatz IBSe Kopplung
A PSSu system with INTERBUS interface is a passive subscriber (Slave)
of the INTERBUS remote bus without PCP channel.
4.2.2 Selector switch for setting the transmission rate
Selector switch for setting the transmission rate4-][Funktionsbeschreibung_BA_Zusatz IBS-ST bertragung
The INTERBUS transmission rate of a PSSu is set via the DIP switch la-
belled “500k” and “2M”.
Switch designation Position
off on
“500k”/“2M” 500 kBit/s 2 Mbit/s
DIAG Parameter
- - Not assigned
INFORMATION
The INTERBUS transmission rate should only be set when the
module is switched off (no voltage applied).
The settings are only transferred when booting. Any changes
made to the settings during operation will not be transferred.
INTERBUS
aster
INTERBUS
Slave 1
PSSu
INTERBUS
Slave 2
INTERBUS
Slave n
PSSu H
SB IBSe
Usb Dev
SB I/O
USB
2
D -
3
D +
5
G N D
USB
312 015
0000000
HW 000
000
RC
RD
UL
BA
ON OFF
DIAG
FS 1
FS 0
500k 2
RE OTE OUTRE OTE IN
OFF ON
2
DIAG
500k

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 4-3
4.2 INTERBUS
4 Function description
4.2.3 Selector switch for setting the INTERBUS parameters
Selector switch for setting the INTERBUS parameters4-][Funktionsbeschreibung_BA_Zusatz IBS-ST Parameter
The INTERBUS parameter can be used to display diagnostic data in the
ST-PII. This INTERBUS parameter is set via the DIP switch labelled
“DIAG”.
Four diagnostic bytes are transferred and displayed in the ST-PII.
INFORMATION
Further information on the structure and contents of the diag-
nostic byte can be found under “Operation”.
Switch designation Position
off on
“500k”/“2M” Transmission rate
DIAG Do not transfer
diagnostic bytes
Transfer diag-
nostic bytes
- - Not assigned
INFORMATION
INTERBUS parameters can be modified during operation. In the
ST-PII, diagnostic bytes are added or hidden via the “DIAG”
switch. As a result, the position of all the subsequent bits in the
ST-PII may be shifted.
You can view the current process image in the PSSuniversal
Assistant.
OFF ON
2
DIAG
500k

4.3 USB port
4 Function description
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Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
4-4
4.3USB port4300USB port4-][Funktion_BA_Zusatz USB
The following functions are available via the USB port:
Show actual hardware
Comparison of actual/registered hardware
Display and update firmware versions
Setting the parameters for the ST section
Parameters for the module's ST section can either be set via the fieldbus
interface or via the USB port. Parameter setting via the USB port has pri-
ority over parameter setting via the fieldbus interface. Once parameters
for the the head module have been set via the USB port, the ability to set
parameters for the module via the fieldbus interface is disabled. The dis-
able can be lifted in the PSSuniversal Assistant.
Procedure for connecting the head module via the USB port:
Connect PC to head module via USB cable.
Install USB driver.
View the actual hardware registry in the PSSuniversal Assistant and
call up other functions.
This way it is possible to copy and edit an existing configuration in the
PSSuniversal Assistant.
INFORMATION
The USB driver can be found on the PSSuniversal Assistant
CD-ROM, in the subdirectory \bin\PILZ_USB_DRIVER

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 5-1
5.1 General installation guidelines
5 Installation
55000InstallationInstallation5-5.1General installation guidelines5100General installation guidelines5-][Montage BA Kopfmodul Allgemein
Please also refer to the PSSuniversal Installation Manual.
The description below assumes that the mounting rail is already in-
stalled.
Montage_EMV ESD
5.1.1 Dimensions
Dimensions5-][Abmessungen SB p und ST-Bus
CAUTION!
Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure
against discharge before touching the product, e.g. by touching
an earthed, conductive surface or by wearing an earthed arm-
band.
56,4 mm
125,6 mm
72,6 mm
75,2 mm
69,2 mm 2,8 mm
21,6 mm
(2.448")(2.22") (0.11")
(4.945")
(2.858")
(0.85")
(2.96")

5.2 Installing the head module
5 Installation
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
5-2
5.2Installing the head module5200Installing the head module5-][Montage Kopfmodul
Prerequisite:
The mounting rail must be installed.
Procedure:
Install an end bracket to the left of the head module or leave enough
space for one.
Slot the groove on the head module on to the mounting rail from be-
low [1].
Push the head module back [2] until you hear it lock into position.
Schematic representation:
[2]
[1]