Pioneer AVIC-F90BT/XS/UC User manual
ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2008
AVIC-F90BT/XS/UC
CRT4158
FLASH MEMORY MULTIMEDIA AV NAVIGATION RECEIVER
AVIC-F90BT
/XS/UC
AVIC-F900BT
/XS/UC
AVIC-F900BT
/XS/AU
This service manual should be used together with the following manual(s):
Manufactured under licence from Dolby Laboratories. “Dolby” and the double-D symbol
are trademarks of Dolby Laboratories.
“DTS” and “DTS Digital Out” are registered trademarks of DTS, Inc.
Model No. Order No. Mech.Module Remarks
CX-3212 CRT3896 MS5 DVD Mech. Module : Circuit Descriptions, Mech. Descriptions, Disassembly
For details, refer to "Important Check Points for Good Servicing".
K-ZZZ.-002 MAY 2008 Printed in Japan
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TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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SAFETY INFORMATION
1. Safety Precautions for those who Service this Unit.
• Follow the adjustment steps in the service manual when servicing this unit. When check -
ing or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results.
Caution:
1. During repair or tests, minimum distance of 13cm from the focus lens must be kept.
2. During repair or tests, do not view laser beam for 10 seconds or longer.
CAUTION
WARNING
Where in a manufacturer’s service documentation, for example in circuit diagrams or lists
of components, a symbol is used to indicate that a specific component shall be replaced only
by the component specified in that documentation for safety reasons, the following symbol shall
be used:
The backlighting lamp of LCD in this equipment contains mercury. Disposal of this material may be
regulated due to environmental considerations according to Local, State or Federal Laws. For disposal
or recycling information, please contact your local authorities or the Electronics Industries
Alliance: www.eiae.org
This product contains mercury. Disposal of this material may be regulated due to environmental considerations.
For disposal or recycling information, please contact your local authorities or the Electronics Industries
Alliance: www.eiae.org.
This product contains certain electrical parts contain chemicals which are known to the State of
California to cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.
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TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
aSafe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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CONTENTS
SAFETY INFORMATION..................................................................................................................................... 2
1. SERVICE PRECAUTIONS............................................................................................................................... 5
1.1 SERVICE PRECAUTIONS ........................................................................................................................ 5
1.2 NOTES ON SOLDERING .......................................................................................................................... 6
2. SPECIFICATIONS............................................................................................................................................ 7
2.1 SPECIFICATIONS ..................................................................................................................................... 7
2.2 DISC/CONTENT FORMAT ........................................................................................................................ 9
2.3 PANEL FACILITIES.................................................................................................................................. 10
2.4 CONNECTION DIAGRAM ....................................................................................................................... 13
3. BASIC ITEMS FOR SERVICE........................................................................................................................ 15
3.1 CHECK POINTS AFTER SERVICING..................................................................................................... 15
3.2 PCB LOCATIONS .................................................................................................................................... 16
3.3 JIGS LIST ................................................................................................................................................ 17
3.4 CLEANING............................................................................................................................................... 18
4. BLOCK DIAGRAM.......................................................................................................................................... 20
4.1 OVERALL CONNECTION DIAGRAM...................................................................................................... 20
4.2 BLOCK DIAGRAM ................................................................................................................................... 22
4.3 POWER SUPPLY SYSTEM FIGURE ...................................................................................................... 32
5. DIAGNOSIS.................................................................................................................................................... 36
5.1 OPERATIONAL FLOWCHART ................................................................................................................ 36
5.2 INSPECTION METHOD OF PICKUP UNIT............................................................................................. 38
5.3 DIAGNOSIS FLOWCHART ..................................................................................................................... 41
5.4 ERROR CODE LIST................................................................................................................................ 63
5.5 CONNECTOR FUNCTION DESCRIPTION............................................................................................. 64
5.6 TROUBLESHOOTING............................................................................................................................. 65
6. SERVICE MODE ............................................................................................................................................ 69
6.1 TEST MODE ............................................................................................................................................ 69
6.2 DVD TEST MODE ................................................................................................................................... 82
6.3 uBOOT MENU ......................................................................................................................................... 86
6.4 USING THE TEST DISC.......................................................................................................................... 87
7. DISASSEMBLY .............................................................................................................................................. 93
8. EACH SETTING AND ADJUSTMENT ......................................................................................................... 102
8.1 DVD ADJUSTMENT .............................................................................................................................. 102
8.2 AV UNIT ADJUSTMENT........................................................................................................................ 108
8.3 FLICKER ADJUSTMENT........................................................................................................................110
9. EXPLODED VIEWS AND PARTS LIST.........................................................................................................112
9.1 PACKING ................................................................................................................................................112
9.2 EXTERIOR(1) .........................................................................................................................................114
9.3 EXTERIOR(2) .........................................................................................................................................116
9.4 EXTERIOR(3) .........................................................................................................................................118
9.5 DVD MECHANISM MODULE ................................................................................................................ 120
10. SCHEMATIC DIAGRAM............................................................................................................................. 122
10.1 AV UNIT(PS/IF SECTION)(GUIDE PAGE) .......................................................................................... 122
10.2 AV UNIT(A/V SECTION)(GUIDE PAGE) ............................................................................................. 128
10.3 AV UNIT(TUNER SECTION) ............................................................................................................... 134
10.4 AV UNIT(SYSTEM uCOM SECTION)(GUIDE PAGE) ......................................................................... 136
10.5 AV UNIT(RGB LED DRIVER SECTION) ............................................................................................. 142
10.6 AV UNIT(IF SECTION)(GUIDE PAGE) ................................................................................................ 144
10.7 KEYBOARD UNIT................................................................................................................................ 150
10.8 DVD CORE UNIT(1/2)(GUIDE PAGE)................................................................................................. 152
10.9 DVD CORE UNIT(2/2) ......................................................................................................................... 158
10.10 COMPOUND UNIT(A) AND COMPOUND UNIT(B) .......................................................................... 160
10.11 WAVEFORMS .................................................................................................................................... 162
11. PCB CONNECTION DIAGRAM.................................................................................................................. 164
11.1 AV UNIT ............................................................................................................................................... 164
11.2 KEYBOARD UNIT ................................................................................................................................ 168
11.3 DVD CORE UNIT................................................................................................................................. 170
11.4 COMPOUND UNIT(A) AND COMPOUND UNIT(B)............................................................................. 174
12. ELECTRICAL PARTS LIST ........................................................................................................................ 175
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TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
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1. SERVICE PRECAUTIONS
1.1 SERVICE PRECAUTIONS
1. You should conform to the regulations governing the product (safety, radio and noise, and other regulations),
and should keep the safety during servicing by following the safety instructions described in this manual.
2. Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by electrostatic
induction.
3. Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors during
power-on mode may damage the ICs inside the unit.
4. To protect the pickup unit from electrostatic discharge during servicing, take an appropriate treatment
(shorting-solder) by referring to "the DISASSEMBLY" .
5. After replacing the pickup unit, be sure to skew adjustment.
6. During disassembly, be sure to turn the power off since an internal IC might be destroyed when a connector
is plugged or unplugged.
EJECT LOCK MODE for DVD mechanism
In order to change the EJECT LOCK/UNLOCK status of the mechanism, please perform following procedure.
< Procedure >
Top Menu -> AV Source -> Source OFF
Short push area "A" -> Short push area "B" -> Long push area "C" on above screen.
(In order to change the status, follow the same operation.)
The current status can be confirmed by "OFF" character color.
AB
C
Eject Lock: ON
Eject Lock: OFF
is a trademark of DVD Format/Logo Licensing Corporation.
The Bluetooth word mark and logos are owned by the Bluetooth SIG, Inc.
and any use of such marks by Pioneer Corporation is under license.
Other trademarks and trade names are those of their respective owners.
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http://www.xiaoyu163.com
http://www.xiaoyu163.com
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1.2 NOTES ON SOLDERING
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.
Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts:
Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.
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http://www.xiaoyu163.com
http://www.xiaoyu163.com
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3. BASIC ITEMS FOR SERVICE
3.1 CHECK POINTS AFTER SERVICING
To keep the product quality after servicing, please confirm following check points.
demrifnocebotmetIserudecorP.oN
1 Confirm whether the customer complain has
been solved.
If the customer complain occurs with the
specific media, use it for the operation check.
The customer complain must not be
reappeared.
Display, video, audio and operations must be
normal.
2 DVD Measure playback error rates at the
innermost and outermost tracks by using the
test mode with the following disc.
DVD test disc (GGV1025)
Deterioration of mecha-drive can be
checked.
3 DVD Play back a DVD.
(Menu operation; Title/chapter search)
Display, video, audio and operations must be
normal.
4 CD Play back a CD.
(Track search)
Display, audio and operations must be
normal.
5 FM/AM tuner Check FM/AM tuner action.
(Seek, Preset)
Switch band to check both FM and AM.
Display, audio and operations must be
normal.
6 GPS positioning Connect GPS antenna to the product, and
check whether the current location is correct.
Current location must be correct.
Display and operations must be normal.
7 Map display
Touch-panel
operation
Remote-control
operation
Check functions of map scale change and
map scroll.
Display and operations must be normal.
8 Delete data added during the operating
check.
Check whether no media (CD etc.) is inside
the product.
Make sure to delete data added during the
operating check.
The media used for the operating check must
be ejected.
retfaecnaraeppastinotridrosehct
arcsoNkcehcecnaraeppA9
receiving it for service.
See the table below for the items to be checked regarding video and audio:
Item to be checked regarding video Item to be checked regarding audio
noi
trotsiDesion-kcolB
esioNesionlatnoziroH
wolootemuloVesiontoD
Disturbed image (video jumpiness) Volume too high
gnitautculfemuloVkradooT
detpurretnidnuoSthgirbooT
Mottled color
The error rate must be less than the
threshold value.
(Refer to the chapter of DIAGNOSIS
for the threshold value.)
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TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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3.2 PCB LOCATIONS
DVD Core Unit
C
Compound Unit(A)
DCompound Unit(B)
E
B
AV Unit
A
Keyboard Unit
Unit Number : CWN3648(A:AVIC-F90BT/XS/UC)
Unit Number : CWN3171(B:AVIC-F900BT/XS/UC)
Unit Number : CWN3177(C:AVIC-F900BT/XS/AU)
Unit Name : AV Unit
Unit Number :
Unit Name : Keyboard Unit
Unit Number : YWX5005
Unit Name : DVD Core Unit
Unit Number : CWX3595
Unit Name : Compound Unit(A)
Unit Number : CWX3559
Unit Name : Compound Unit(B)
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http://www.xiaoyu163.com
http://www.xiaoyu163.com
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3.3 JIGS LIST
-Grease List
Name
Grease
Grease
Grease
Grease
Locking agents
Jig No.
GEM1024
GEM1043
GEM1045
GEM1050
1401M
Remarks
DVD Mechanism Module
DVD Mechanism Module
DVD Mechanism Module
DVD Mechanism Module
DVD Mechanism Module (1401M:produced by THREE BOND)
15P FFC GGD1123 Navi Unit <---> SD Unit
74P FFC GGD1560 Navi Unit <---> Panel Unit
50P FFC GGD1250 Navi Unit <---> AV Unit
20P Extension Cable GGD1327 Navi Unit <---> AV Unit
TORX screwdriver GGK1068 T8 (For top cover)
40P FFC GGD1284 AV Unit <---> DVD Mechanism Module
DVD-Video GGV1025 Skew adjustment
CD-DA TCD-782 Skew adjustment
TORX driver(T2) GGK1095 Skew adjustment
Bond GEM1033 Skew adjustment
GGD1327
Navi Unit
GGD1250
GGD1560
DVD Mechanism Module
GGD1284
Panel Unit
AV Unit
-Jigs List
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TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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3.4 CLEANING
Before shipping out the product, be sure to clean the following portions by using the prescribed cleaning tools:
Portions to be cleaned Cleaning tools
DVD pickup lenses Cleaning liquid : GEM1004
Cleaning paper : GED-008
Portions to be cleaned Cleaning tools
Fans Cleaning paper : GED-008
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TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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4. BLOCK DIAGRAM
4.1 OVERALL CONNECTION DIAGRAM
}
}
}
}
60
LCJ3
1
REAR CAMERA INPUT
REAR MONITOR OUTPUT
MIC
CP
MUTE
REAR OUTPUT
FRONT OUTPUT
1
24
AUDIO INPUT
VIDEO INPUT1
SUBWOOFER OUTPUT
SYSTEM REMOTE CONTROL
CORD ASSY
CN801
1
1
74
LCJ1
42
FM/AM
1
24
CN803
OTJ2
11
OTJ1
110
1
LCJ6
LCJ1
ANT1
CN1
LCD MODULE
PANEL UNIT
TOUCH PANEL
CWX3611
CWX3651
CWX1136
1
4
LCD MODULE ASSY
VIDEO INPUT2
BTJ2
CN802
FM/AM ANT
CN1016
(AV MINI
JACK IN)
TMJ1
22
22
4
74
CXC8914
BKEYBOARD UNIT
:CDP1091
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2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
This manual suits for next models
2
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