Pioneer Appli-Pro SLV C500 User manual

Operation Manual
SLV C500
Super Low Volume
Application System
APC500-INST
6-15

2
DECLARATION OF INCORPORATION FOR A PARTIALLY COMPLETED MACHINE: Pioneer Appli-Pro®
C500 System.
MANUFACTURER: Harvest Tec, Inc., 2821 Harvey St, P.O. Box 63, Hudson, WI, 54016, U.S.A.
MACHINE DESCRIPTION: An implement mounted machine that applies inoculants to forage crops.
DECLARATION OF APPLICATION OF ESSENTIAL REQUIREMENTS OF THE DIRECTIVE 2006/42/ EC
OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL OF 17, MAY, 2006 AND OTHER RELEVANT
EU DIRECTIVES: The Pioneer Appli-Pro®C500 System conforms with the Directive and other relevant EU
directives.
SERVICE DUTY OF THE PARTIALLY COMPLETED MACHINE: The Pioneer Appli-Pro®C500 System will
only be put into service after installed on a forage harvester that has been declared to conform with the
Directive.
Noise from the Pioneer Appli-Pro®C500 System does not exceed 70 dB (A).
MANUFACTURERS NAME PLATE
(This is an example)
PERSON AUTHORIZED TO PROVIDE INFORMATION ON THE MACHINE AND WHO MAKES THIS
DECLARATION:
Jeffery S. Roberts, President, Harvest Tec, Inc.
Signed in Hudson, WI, USA on May 21, 2011

3
Appli-Pro SLV C500 Table of Contents
Page
Introduction
4
Safety
4
Safety Sign Location
4
Safety Signs
5
Operation for Non-GreenStar Equipped Machines
5-6
On / Off Botton
5
Select Rate
6
Start / Stop
6
Tons Treated
6
Gauge Pressure
6
Cold Weather Operation
6
Operation for John Deere GreenStar Equipped Machines
7
Overview
7
Function of Buttons
7
Switching Between Operating Modes
7
Operation of C500 IN (SL) Mode
7
Operation of C500 IN (GS) Mode
8
GreenStar Diagnostics
9
Other Functions of GreenStar C500
9
Calibration of C500
10
Adjusting the Box
10
Determining Your Offset
10
Application Examples
11
Routing Service and Maintenance
12
Tools Needed
12
Maintenance
12
Winter Storage
12
Cleaning the C500 Tubing
13
Troubleshooting
14
Plug Diagrams
15
Tower Wire Diagrams
16
C500 Parts Breakdown
17-22
Wiring and Plumbing
17
Main Unit
18
Control Box and Spray Parts
19
Intake and Gauge
20
Hardware
21

4
Introduction
The Appli-ProSLV C500 (Super Low Volume Tank Mix) Application System was built for DuPont Pioneer
by a leading agricultural manufacturer. The C500 is an integrated system, designed and calibrated specifically
for Pioneer®brand products. This manual will take you through the steps of operation of the applicator and also
point out all safety precautions that need to be made while using the applicator. Read this manual carefully to
learn how to operate the equipment correctly. Failure to do this can result in personal injury or equipment
malfunction. If you are unsure about operating the system after consulting this manual, contact your local
authorized dealership for additional assistance. If you are in need of parts for the system please see the parts
breakdown in the back of this manual and contact your local authorized dealer to order the parts.
This unique system was developed to offer you the following advantages:
Treat up to 500 tons with 5 liters of water.
Operator time savings with fewer stops due to switching bottles.
Unique back-flush system makes cleaning easy.
System works without the use of solenoids for reduced maintenance.
Basic product delivery system is identical to SLV which provides excellent rate and distribution based
on SLV experience.
Tank can be removed for easier cleaning.
John Deere GreenStar compatible.
Dedicated compressor air intake for prolonged compressor life.
For information on how to install the C500 to your machine, refer to the Installation Manual.
Safety
Carefully read all the safety signs in this manual and on the applicator before use. Keep signs clean and in
good working order. Replace missing or damaged safety signs. Replacement signs are available from your
local authorized dealer. See your installation manual for under the replacement parts section for the correct
part numbers.
Keep your applicator in proper working condition. Unauthorized modifications to the applicator may impair the
function and/or safety of the machine.
Carefully read and understand all of the applicator safety signs before installing or servicing the applicator.
Always use the supplied safety equipment on the forage harvester to service the applicator.
Safety Sign Locations
1
2
3
4

5
Safety Signs
Number 1
Spraying hazard. Disconnect power before servicing the
applicator
Part no. DCL-8003
Number 2
Read and understand the operator’s manual before using or
working around the equipment.
Part no. DCL-8000
Number 3
Falling hazard. Do Not Step in this area.
Part no. DCL-8002
Number 4
Eye protection. Pressure Relief Valve.
Part no. DCL-8005
Operation for Non-GreenStar Equipped Machines
On / Off Button
This button will turn the box on and off. Turning the unit off also
activates the automatic clean-out function. When the unit is first
turned on, the display will show either GS or SL briefly, then will
display STOP. The box can be shut off in any of the operating
modes. When you turn the unit off, you will notice that the
machine does not immediately turn off, instead CLN is shown in
the display. This is part of the automatic clean-out function. The
pumps will run a clean-out cycle for 30 seconds and then turn
off. There is no need to press the ON/OFF button again when
CLN is displayed. If the off button is accidentally pressed during
operation, you will have to wait for the applicator to go through
the clean-out cycle before it can be turned back on.

6
Select Rate
This button allows you to select the rate at which you want to apply product. Initially, the display will show 10.
This represents the applicator being set to apply for a 10 Ton/Hr harvesting rate. To increase the harvesting
rate, press and hold the SELECT/RATE button until the display scrolls to the approximated harvesting rate. As
you hold the SELECT RATE button, the numbers will scroll from 10-400 and roll back over to 10. This number
should be set at your estimated harvesting rate. Once you reach your selected rate and release the SELECT
RATE button, the application rate is set. IF CONTROL BOX IS DISPLAYING ONLY "" or "–” DURING
OPERATION, REFER TO THE TROUBLSHOOTING GUIDE.
Start / Stop
This button will manually start and stop the application of product. When the applicator is stopped, STOP will
be displayed on the screen. When the applicator is applying, the display will show the accumulated TONS
TREATED. If you are using the End of Row function, a signal supplied from the forage harvester, the signal
from the machine will override the START/STOP button. You will not be able to stop application by pressing
the START/STOP button if the End of Row sensor is plugged into the green pigtail wire on the wire harness.
Tons Treated
This button will show the accumulated tons treated. To reset the accumulated tons treated, press and hold the
TONS TREATED button for three or more seconds.
Gauge Pressure
The pressure reading on the gauge should be between 20 and 25psi. Pressure will increase or decrease as
the application rate is changed. If pressure is not in normal operating range, refer to trouble shooting guide. If
gauge pressure is showing above 30psi, stop C500 immediately.
Cold Weather Operation
If using the applicator during potentially freezing weather (e.g., harvesting high-moisture corn), the addition of a
100% solution of propylene glycol will prevent the inoculant solution from freezing without harming the bacteria.
The table below shows harvest air temperatures and the recommended amount of 100% propylene glycol
to add per 50 tons harvested. After adding the propylene glycol, top off with water to recommended capacity
(50-ton bottle). Obviously, propylene glycol is not a practical alternative for extremely cold operating conditions.
RV antifreeze will be your easiest and cheapest source of propylene glycol. It must be factored in that most RV
antifreeze products contain only a percentage of propylene glycol.
For example, if the RV antifreeze label shows 25% propylene glycol, you must multiply the
recommendations below by 4. At 10o F, you will be using straight RV antifreeze, as the dissolving,
carrier solution, if the RV antifreeze contains only 25% propylene glycol.
Temperature °F
Per 50 tons
30°F
25ml (.84 oz)
25°F
50ml (1.7 oz)
20°F
100ml (3.4 oz)
10°F
125ml (4.2 oz)

7
Operation for John Deere GreenStar Equipped Machines
Overview
The C500 control box has John Deere GreenStar capability. This option allows the C500 to have, “On the Go”,
rate adjustments done by the GreenStar system. The GreenStar C500 control has two different operational
modes. One is called (SL) for regular C500 operation. It also has a GreenStar mode called (GS). Depending
on what mode the C500 box is set in, will determine how it will work. You will see what mode the C2000 box is
set in, every time you turn the box on.
Function of the Buttons
On / Off: This will turn the C500 box on from the idle state. It also initiates the clean out sequence and turns
the box off. This button will take priority over any other buttons when pushed. This button also allows the
operator to switch between the SL and GS modes
Start / Stop: This button is inactive in the GS mode
Select Rate: This button will allow you to see what the current inoculant dosing rate is.
Tons Treated: This button will go to a simple diagnostic screen, see below for more information. Also this
button will allow you to reset the bottle empty function. See below for more info. You will not be able to see
how many tons you have treated in the GreenStar mode ( GS ) of the C500. You can see how much inoculant
has been applied by going to page two of the “Field Totals” screen, on the GreenStar monitor. Push the
following buttons in sequence on the GreenStar monitor.
- INFO
- Harvest Monitor
- View Totals
- Field Totals
- Page 2 ( It is the last item at the bottom of the screen)
Switching Between Operating Modes
To switch between modes the operator must have the C500 control box in the off state with the power harness
attached. Press and hold the ON/OFF button. Keep holding the button, for about 5 seconds, until it starts to
toggle between the two operating modes (SL and GS). It will toggle between the two modes every 3 seconds
after that. When the mode you have selected is displayed, let go of the button. It will stay in the selected mode
until you repeat this procedure. One note: Every time you switch modes it will reset tons treated and
bottle empty to Zero.
Operating the C500 in Normal (SL) Mode
Please refer to the section in this manual Operation for Non-GreenStar Equipped machines.

8
Operating the C500 in GreenStar (GS) Mode
With the C500 control box in (GS) mode and also hooked into the GreenStar system, it will work as follows:
The C500 will automatically adjust the dosing rate according to the throughput signal from the GreenStar
System. It will also pause the C500 when no inoculant should be applied. Example: When you are turning
around on the headlands. Before the C500 can receive these messages you must first set up ComPort 2 on
the GreenStar Display.
1. Setting up ComPort 2 for the GS Display Model 2630
a. Power up the GreenStar monitor
b. Go to the home screen.
c. Select the Equipment Tab “H”
d. Press the ComPort button, located in the lower left corner.
e. Press Profile, then select New. A keyboard will appear. Create a desired name for this new
profile. (Example: Dosing 2015, Spring Crop 2015, Fall Crop 201). Enter a profile name and
press Accept. This profile will retain the settings that you will enter in the next two steps.
f. Press ComPort. A drop down menu will contain box #1 and box #2. Select #2. This allows
communication with ComPort 2.
g. Press Port Type. Scroll down and select Inoculants Dosing.
h. Press Accept.
i. You should now be back to the “Equipment” Screen.
2. Turn on and priming the C500.
a. Turn on the C500
b. Once the C500 sees a throughput signal from the GreenStar System it will automatically start
the priming sequence.
3. Normal operation.
Once priming is complete one of three situations will happen
a. It will display a number. This represents that the C500 is applying inoculant. This rate is going
to be the same rate the GreenStar system is displaying.
b. It will display (0). This represent that there is not a throughput signal at that time. Example.
There is no crop being harvested but the main clutch is on.
c. It will display (STOP). This represents one of two conditions.
1. The main clutch is off and no signal is being received from the GreenStar System
2. The cable between the C500 and GreenStar System is disconnected or a wire is broken or
severed.

9
GreenStar Diagnostics
Testing Communication and Troubleshooting
1. Turn on GreenStar monitor.
2. Turn on SLV Control box and have it operating in GS Mode. (See “SWITCHING BETWEEN
OPERATING MODES”)
3. Press “TONS TREATED” button on the SLV control box.
4. GS should appear in the middle of the screen.
5. This symbol “I_” should be flashing in the lower left corner of the screen. This shows GreenStar
system communicating. If this symbol is not shown, there is an issue with the GreenStar system.
Check all harnesses and connections between DS monitor and SLV control box. Check that the
ComPort 2 is selected under the machinery tab. See your John Deere Dealer.
6. This symbol “_I” should be flashing in the lower right corner of the screen. This shows SLV system
communicating. If this symbol is not shown, the SLV control box may need to be replaced.
Lost Communication
1. If communication is lost during harvesting operation: All systems were communicating and now
there is no communication from GreenStar, when looking at the SLV diagnostic screen (TONS
TREATED button). Watch the MASS FLOW reading on the GS monitor while harvesting. If MASS
FLOW is not showing material flow while harvesting, there may be a mass flow sensor failure on the
harvester. See your John Deere Dealer.
2. To continue applying inoculant in Standard SLV Mode: Power down the SLV applicator. Press
and hold the ON/OFF button for 5 seconds or until SL appears. Select an average tons per hour rate
of which you have been harvesting. Press the “Select Rate” button until your selected harvesting rate
appears. You will have to press the “Start/Stop” button to operate the applicator. This will allow you to
continue applying inoculant in the event that a replacement part for the GreenStar system is not
readily available.
Calibration
1. The control box must be in SL mode for calibration of the applicator.
2. When the control box is in the OFF position (screen is dark), press and hold the ON/Off button for 5
seconds or until “SL” is displayed on the screen.
3. Calibrate the applicator as directed in this manual on the next few pages.
4. When calibration is complete and control box is in the OFF position, press and hold the ON/OFF
button for 5 seconds or until “GS” is displayed.
Other Function of the GreenStar C500
-Auto stop if no signal from GreenStar. If there is no signal from the GreenStar System or there is a break
in communication between the two boxes the C500 will stop applying inoculant within ten seconds of this
condition and display the word (STOP). Stop will also appear if the GreenStar monitor is turned off or the main
clutch is not engaged. If you get the message of (STOP) you can go to the diagnostic screen, (tons treated
button) and see where the communication is broken. Once the problem is corrected the lights will blink and or it
will go back to the rate screen and show the current dosing rate.
-Reset any of the bottle empty or near empty indicators. Press and hold the (Tons Treated) button for
more then five seconds will reset this function.

10
Calibration of the C500
Your C500 has been calibrated from the factory at 13.5 volts. Different tractor charging systems, alternators,
voltage regulators, bad batteries, or faulty battery cables may affect the output voltage supplied to the C500,
which could cause variation in initial calibration. We recommend that if any of these components are replaced
during the season, you test and recalibrate your C500. Also test and recalibrate your C500 at the beginning of
each season, and when you have a significant change in tonnage harvested (summer to fall crops). Below are
the steps that walk you through the recalibration sequence.
Adjusting the box (Must be in SL Mode)
1. Power up the box by pushing the ON/OFF Button.
2. When the display shows the word (STOP), Press and hold the START/STOP button for five or more
seconds. A letter ( C ) should appear on the left side of the screen.
3. Adjust number that is shown on the right side of same screen by pushing the SELECT RATE button.
Note: Some boxes have an offset already programmed into the box from the factory. Make your offset
corrections, from the number that is displayed. The numbers will scroll up only. To get to a number
lower then what is originally displayed you will have to scroll up to 40 and then it will go to a negative
39 and then scroll up. Use the formula listed under (Determining your off set) to get your numbers.
a. Example: The box shows (C –5) and according to the calculations, you did below, you have
to adjust your box up 18. Since there is a negative number displayed (-5) you will move the
number up 18 from that point. So the new displayed number will be (C 13).
4. When the new number has been achieved, press and hold the Start/Stop button until the
(C) is removed.
5. Power down box by pushing the ON/OFF button. (THIS MUST BE DONE TO SAVE THE NEW
VALUE.)
Determining your offset
1. Start with a clean and empty tank.
2. If you are running the C500 in Greenstar mode (GS), switch it to the (SL) mode.
3. Fill the tank with water to just above the 500 treatable ton mark.
4. Prime unit.
5. Set the C500 to run at the rate you are going to be chopping at.
6. Run the unit at this rate and stop when it gets to the 500 treatable ton mark.
7. Push the TONS TREATED button and release. Reset this screen by holding the same button for
five seconds. This is your start point.
8. Press START and run the unit for 100 tons (This is the distance between 500 and 400 on the
bottle).
9. Once complete, write down the new number from the tons treated screen and use the two simple
equations below (Cross multiplication and subtraction) to determine your offset.
First Equation: (100) (Set Rate)
--------------- = -------------------
(Tons Treated) X (New unknown rate)
Second Equation: (New Rate) –(Set Rate) = Box Adjustment (amount to change up or down)

11
Example of Over Application
Operator is applying at 250 ton per hour and after the test the Tons Treated says 95.
Step 1: Fill in the numbers
(100) (250)
---------------- = ----------------
(95) X (New unknown rate)
Step 2: Cross Multiply
(100) (250)
----------------- = -----------------
(95) X (New unknown rate)
(100 X (New unknown rate) = 23750)
Step 3: Divide both sides by 100 to get new rate
X (New rate) = 237.5
Step 4: Subtract the new rate from the set rate to get the box adjustment
(Rounded new rate) –(Set rate) = (Box adjustment)
237 - 250 = -13
Step 5: Adjust box DOWN 13 tons (see adjusting the Box)
Example of Under Application
Operator is applying at 65 ton per hour and after the test the Tons Treated says 108.
Step 1: Fill in the numbers
(100) (65)
---------------- = ----------------
(108) X (New unknown rate)
Step 2: Cross Multiply
(100) (65)
----------------- = -----------------
(108) X (New unknown rate)
100 X (New unknown rate) = 7020
Step 3: Divide both sides by 100 to get new rate
X (New rate) = 70.2
Step 4: Subtract the new rate from the set rate to get the box adjustment
(Rounded new rate) –(Set rate) = (Box adjustment)
70 - 65 = 5
Step 5: Adjust box UP 5 tons (see adjusting the box)

12
Routing Service and Maintenance
Tools Needed
- Metric sockets
- Metric wrenches
- Philips and flat screwdriver
- 1/4 nut driver
- Hose cutter
- 5/32 & 3/16 Allen wrenches
- Pliers
- Utility knife
- Bleach or OxiClean
- Dishwasher soap
Maintenance
-Daily Maintenance
- Flush with clean water for 15 Min. daily when finished with harvester for the day.
- Filters –Clean pre-filter on top of applicator and tower filters daily with compressed air.
- Tubes –Check hose between tower and tip weekly for damage or wear.
- Screens –Clean screens daily with hot water or as necessary.
-Yearly Maintenance
- Squeeze tube –Replace squeeze tube at the beginning of each season (002-90112 feet).
oTo replace the squeeze tube; the four front screws need to be removed from the pump.
Remove the old tube and place one side of the tube through the top hole leaving an 8-
inch section out of the tube. Use the supplied key to gently roll the tube into the pump
and though the opposite top opening. Reinstall the four screws and install on the motor.
- Tip –Replace tip and screens at the beginning of each season.
- Check calibration.
- Remove foam filters and wash with a warm soap solution. Let filters air dry before
reassembling.
-Compressor Maintenance
Check the air pressure reading on the gauge. Make sure the gauge goes back to Zero. If the
pressure seems low or the compressor sounds under a load, remove the four Allen head bolts
from the compressor head and remove the top section.
Be careful not to lose the washer shims under the center reed plate. Wash the two filters in
warm water, dry, and replace. Re-install the top section. If filters are not cleanable or o-ring is
damaged, replace those parts. Keep in mind that the voltage on a bench test may vary from
the harvester’s voltage. This will affect the pressure reading. Pressure on a bench test
with 12Volts should be around 25PSI.
-Winter Storage
1. Clean C500 tubes (See CLEANING THE C500 TUBES).
2. Run Unit for 5 minutes at 400 ton/hr with the tank empty.
3. Remove back cover and look for trapped fluid in the lines. Remove and drain lines if fluid is
present.
4. Apply Di-Electric grease to all plugs on the tower, cables, and control box.
5. Put control in a clean dry place.
6. Do not use automotive or RV style antifreeze for winterizing

13
Cleaning the C500 Tubes
Some organisms that can be found in well water will grow on the carrier used in Pioneer brand water-soluble
inoculant products. The amount of growth is influenced by the amount of bugs in the water, the temperature,
and the length of time the bugs are allowed to grow. A good rule of thumb to follow is that the rate of growth
doubles for every 10-degree increase, so the hotter temperatures will promote faster growth. FLUSH WITH
WATER DAILY.
1. It is very important to clean the C500 in-between cuttings and at the end of the growing season. Doing
this will help keep the system free of plugged lines and clogged tips. While the cleaning process can
take about one hour, when done concurrently with other equipment maintenance, the time investment
is minimal, and the process can mean saving much additional time later
2. With a clean and empty tank place 2-3 tablespoons of (5% chlorine bleach) into the tank and fill with
one gallon of warm water. OR you can use a product called OXICLEAN. Use the directions for soaking
solution that are on the package. Remember to use very warm water when mixing. Make sure it is all
dissolved before running the machine.
3. Set control box to 400 tons per hour and run unit at this speed for 25-35 minutes or until solution is
gone. You may want to remove nozzle strap assembly from the harvester and place in a five-gallon pail
and cover the pail to prevent the mist from getting on the harvester.
4. Remove the tank and rinse thoroughly. Fill the tank with one gallon of clean warm water. Attach to the
C500. Run the system at 400 tons per hour for another 25-35 minutes or until water is gone.
5. Turn off system and let it run the clean out function. This will blow any remaining fluid out of the lines.
Remove tank and dump any remaining fluid out. Place the tank back on the C500
6. Physically inspect the line that runs from the C500 to the nozzle strap for trapped water.

14
Troubleshooting
Symptom
Possible Cause
Squeeze Pump does not start
Fault in wiring
Squeeze Pump will not prime
Air leak in intake
Faulty wiring
Squeeze Pump runs but does not pump
product
Pump hose is broke
Gauge Pressure is ABOVE 30 psi
Plugged spray tip or filter
Line restriction
Brass Pop-off valve is stuck
Gauge Pressure is BELOW 20 psi
Tip Missing
Strainer bowl screen is plugged
Broken hose
Fault in wiring to injector pump
Plugged intake filters
Worn compressor
Compressor head need rebuild kit
Control displays MORE tons treated
than product used
Clog in injection line
Fault in wiring to injection pump
Bad injection pump
Faulty injection pump motor
Clog in breather tube
Build up in output line
Partially plugged spray tip
Leaking bottle acceptor assembly
Faulty injector pump motor
Partially clogged spray tip
Calibration off
Control displays LESS tons treated than
product used
Bad injection pump tubing
Bad 1/4” tubing
Fault in wiring
Leak in breather tube or bottle
Faulty injection pump motor
Calibration off
Control Display shows only "." or " -
"
Hold “Ton Treated” button for 3
seconds to reset.
If problem is not corrected, send
control box in for repair.
C500 does not spray out the tip during
cleanout cycle
Plugged tip
Plugged inline filter
Buildup in 1/4" hose
Control shuts off without going through
cleanout cycle
Power connected to keyed source
Faulty wiring harness
Faulty control
C500 will not apply when control is in
normal operating mode
Faulty wiring harness
Faulty compressor or injector pump
wiring
Applicator does not apply when using
the end or row option
Wiring harness connection is reversed
Faulty wiring harness
Faulty injector pump wiring
Faulty control box
Blown fuse on harvester
No signal from machine
Machine's head is not in the
lowered position
Machine is not moving forward
Check for voltage at green wire
while harvester is operating.
Bubbles in tank during prime cycle.
Squeeze pump wiring is reversed.
Blue wire must be connected to
bottom lug.
Squeeze pump tubing is reversed.
Compressor will not build pressure
Plugged intake filters
Plugged pre-filter
Air leak in hose connections
Broken hose
Dirt in compressor
Faulty check valves
Blowing 15 amp in-line fuse
Faulty wiring, Faulty control box
Bad connection to battery
Air compressor filters plugged
Faulty air compressor
Call for Further Assistance
During Normal Business Hours
1-877-Pioneer (746-6337),
ext. 82526 or 82280
After Hours or Weekends
1-765-437-7211

15
Plug Diagrams
Control Box (Tower / Control Plug)
Pin 1
Blue
Communication to GreenStar (Control Box End Only)
Pin 2
Red
Compressor/Relay Power
Pin 3
Blue
Pump Positive
Pin 4
Yellow
Reversing Relay
Pin 5
Not Used
Pin 6
Brown
Pump Ground
Pin 7
Green
End of Row (Control Box End Only)
Pin 8
Red
Communication from GreenStar (Control Box End Only)
Pin 9
Black
Compressor Ground
Pin 10
Black
GreenStar Ground (Control Box End Only)
Control Box (Tower Harness)
Pin 1
Blue
Communication to GreenStar (Control Box End Only)
Pin 2
Red
Compressor/Relay Power
Pin 3
Blue
Pump Positive
Pin 4
Yellow
Reversing Relay
Pin 5
Not Used
Pin 6
Brown
Pump Ground
Pin 7
Green
End of Row (Control Box End Only)
Pin 8
Red
Communication from GreenStar (Control Box End Only)
Pin 9
Black
Compressor Ground
Pin 10
Black
GreenStar Ground (Control Box End Only)
GreenStar Harness & Plug
Pin A
Red
Communication from GreenStar
Pin B
Black
GreenStar Ground
Pin C
Blue
Communication to GreenStar

16
Tower Wiring Diagram

17
C500 Parts Breakdown
Wiring and Plumbing
Ref #
Description
Part #
Qty
1
Wire Harness
006-4524HG
1
2
1/4" EVA Tubing
002-9006
20ft
3
Power Harness
006-4640P
1
4
Jiffy Clip
008-9010
2
5
Hose Clamp
003-9002
2
6
Filter Bowl
002-4314
1
7
Adapter 1/4" MPT x 1/4" HB
003-A1414
2
1
2
3
4
5
6
7

18
C500 Parts Breakdown
Main Unit
Ref #
Description
Part #
Qty
1
Filter
002-4522
1
2
C500 Enclosure
001-4590
1
3
Air Hose 1/2”
002-9000
1ft
4
Box Air Filter
002-4521
2
5
Elbow 1/4” MPT x 1/2” HB Brass
003-EL1412B
1
6
Compressor
007-4530
1
7
Compressor Mounts
007-4530M
4
8
Jaco Fitting
003-JA1414
2
9
Tee 1/4” HB x 1/4” HB x 1/4” MPT
003-T1414TB
1
10
Air Hose 1/4”
002-9012
4ft
11
Hose Clamp
003-9004
2
12
Tank
005-9216
1
13
Mounting Bracket
001-4582
1
14
Back Cover
001-4592
1
15
Bottle Straps
001-4593
2
16
Knobs
008-0923
4
17
1/4” Hose Clamp
003-9001
4
18
Tank Legs
001-4595
2
19
Tank Cap
005-9022CP
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
16
17
15
19
18

19
C500 Parts Breakdown
Control Box and Spray Parts
Ref #
Description
Part #
Qty
1
Jaco Elbow
003-JEL1414F
1
2
Jaco Nut
003-JN14
3
3
Strap
001-4216
1
4
Nozzle Body
004-4722
1
5
Strainer
004-1203-50
1
6
Tip
004-TX-10
1
7
Nozzle Cap
004-4723
1
8
Female Coupler
004-1207H
2
9
Washer
004-1207W
3
10
Elbow 1/4” MPT x 1/4” HB
003-EL1414
1
11
Control Box
006-4525G
1
12
Control Box Knob
008-0923
6
13
Control Box Bracket
001-2012E
1
14
Jiffy Clip
008-9012
2
15
Tubing Key
007-4523
1
16
Jaco Fitting
003-JA1414
2
NP
Suction Cup Mount
001-2012SCM
1
1
2
3
4
5
6
7
8
9
8
10
12
11
13
14
2
15
16

20
C500 Parts Breakdown
Pump and Wiring
Ref #
Description
Part #
Qty
1
Jaco Nut 1/8”
003-JN18
2
2
Street Elbow
003-SE4514
3
3
Tee 1/4” FPT
003-TT14
1
4
Adapter 1/4” MPT x 1/4” HB
003-A1414
4
5
Female Coupler
004-1207G
2
6
Jaco Nut 1/4”
003-JN14
3
7
Relay to Pump Wire
006-4524Q
2
8
Reversing Relay
006-2187
1
9
Wiring Harness Connector
006-4524P3
1
10
Injection Motor
007-4533A
1
11
C500 Pump Plate
001-4591
1
12
Squeeze Tube
002-9011
2ft
13
Injection Pump
007-4533B
1
14
Fitting Stops
001-4594
2
15
Jaco Fitting
003-JA1814
2
16
Jaco Fitting
003-JA1414
2
2
3
4
5
6
7
8
9
10
11
13
14
15
16
12
1
1
15
5