Playcraft Transfer Station with Half Walls 1209-HW User manual

IMPORTANT NOTES: Read First
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TRANSFER STATION WITH HALF WALLS
INSTALLATION INSTRUCTIONS
Rev F
6/3/2020
1209-HW
Page 1 of 7
Figure 1.2
Figure 1.4
See Installation Manual
Section 1309 Half Wall
for R5 & R3.5 only.
See Footing Detail
Figure 1.1
(A) Use liquid thread lock (such as Loctite
®
) with all threaded hardware. Important: Liquid thread lock (prior to
curing) helps to eliminate the common problem of "thread seizure" in stainless steel hardware by serving as a
lubricant during assembly.
(B) Do not pour concrete until the equipment is completely assembled, leveled and plumbed. Concrete must be
allowed to cure completely before using the equipment (at least 72 hours).
(C) Refer to Installation Manual for 1309 Half Wall installation instructions.
(D) An appropriate energy absorbing safety surface is required under and around all playground equipment.
Loose fill protective surfacing is shown only as an example for the purpose of this assembly instruction. Other
surfacing material may vary in thickness and/or compression depths. See free publication - The Handbook for
Public Playground Safety, Publication #325 at www.cpsc.gov for the surfacing appropriate for the fall height of
the equipment or consult your surfacing supply representative.
FIGURE 1
Transfer Station
with Half Walls
NOTE : R5 36" Deck Transfer Station with
Half Walls shown. Other configurations will
vary slightly, but does not affect assembly.
Figure 1.3

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TRANSFER STATION WITH HALF WALLS
INSTALLATION INSTRUCTIONS
Rev F
6/3/2020
1209-HW
Page 2 of 7
301
2
" *
774mm
18"
457mm
211
2
"
545mm
27" *
686mm
6"
152
12"
305mm
12"
305mm
Optional Filter Fabric Over
Pea Gravel (for drainage)
Concrete Footing
Footing Anchor
Blocking, See
Installers Manual
2b Stone, drain rock
Undisturbed Soil
(Top of Soil)
LOOSE FILL SURFACING MATERIAL SHOWN:
9" compressed or 12" uncompressed depth.
Compressed depth shown. (See Note D)
1911
16
"
501mm
133
4
"
349mm
1613
16
"
427mm
X
(See Table)
3113
16
"
809mm
15"
382mm
24"
610mm
(Finish Grade)
Footing Detail
Step 1
Refer to Footing Layout and mark footing hole locations.
Dig (4) Ø 12" footing holes and (1) 12" x 24" oval footing
hole. Refer to Footing Detail for depth and details.
IMPORTANT: For areas with soft soil conditions, larger
footings may be required. Optional Step Deck heights
will require deeper footing holes. Adjust footing
locations for optional Step Deck orientations.
* Footing depth must be adjusted to compensate for the
depth/thickness requirements of selected safety
surfacing. See Section 06.1 of the Installation Manual.
Top View - Footing Layout
Footing Distance Table
Front of Deck to Center of Footing
Deck Height X (in.) X (mm)
24" 13-1/4" 337
36" 28-1/4" 616
48" 58-1/4" 1480
60" 73-1/4" 1861

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TRANSFER STATION WITH HALF WALLS
INSTALLATION INSTRUCTIONS
Rev F
6/3/2020
1209-HW
Page 3 of 7
1/4" x 3/4" Square Dr.
Tek Screw
TRANSFER LEG
TOP
TRANSFER DECK
SUPPORT
Figure 1.1
3/8" x 5/8"
Barrel Nut
3/8" x 1" Button
Head Bolt
1/2" SAE
Washer
STAIR RAIL
BRACKET
3/8" x 1" O.D.
Washer
R35 STAIR
HALF WALL
3/8" x 5/8"
Barrel Nut
3/8" x 3/4"
Button Head Bolt
3/8" x 1" O.D.
Washer
1/2" SAE
Washer
TRANSFER RAIL
HALF WALL
Figure 1.2
Figure 1.3
3/8" x 2-1/2"
Button Head Bolt
3/8" x 1" O.D.
Washer
3/8" Lock Nut
TRANSFER RAIL
ADA STEPS
Step 2
(Factory Assembled)
Drive Transfer Leg Tops onto Transfer Deck Supports
approx. 1" and attach as shown in Figure 1.1.
Step 3
Attach Half Walls to Deck. (See Note C)
Step 4
For R3.5 Assembly Only
Attach Stair Rail Bracket to Half Wall as
shown in Figure 2. (See Note A)
FIGURE 2
Step 5
Place Transfer Rails into footing holes and attach to
Half Walls as shown in Figure 1.2. (See Notes A & B)
NOTE: R5 Half Wall shown.
Step 6
Attach ADA Steps to Transfer Rails as
shown in Figure 1.3. (See Note A)

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TRANSFER STATION WITH HALF WALLS
INSTALLATION INSTRUCTIONS
Rev F
6/3/2020
1209-HW
Page 4 of 7
3/8" x 1" O.D.
Washer
3/8" x 1-1/2"
Button Head Bolt
3/8" x 1" O.D.
Washer
3/8" Lock Nut
ADA STEPS
Figure 1.4
TRANSFER
DECK
TRANSFER
DECK
SUPPORT
3/8" x 1" O.D.
Washer
3/8" Lock Nut
3/8" x 1" O.D.
Washer
3/8" x 1-1/4" Button
Head Bolt
FIGURE 4
3/8" Lock Nut
3/8" x 1" O.D.
Washer
TRANSFER RAIL
3/8" x 1" O.D.
Washer
3/8" x 1-1/4" Button
Head Bolt
Step 7
Attach ADA Steps to Deck as shown in Figure 3.
(See Note A) for R5 & R3.5 only.
FIGURE 3
Step 9
Attach Transfer Deck Supports to Transfer Deck as
shown in Figure 1.4. (See Note A)
Step 8
For 60" Transfer Walls Only
Attach Transfer Rails to ADA Steps as shown in
Figure 4. (See Note A)

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TRANSFER STATION WITH HALF WALLS
INSTALLATION INSTRUCTIONS
Rev F
6/3/2020
1209-HW
Page 5 of 7
3/8" x 1-1/4"
Button Head Bolt
3/8" x 1" O.D.
Washer
STEP DECK
3/8" x 1" O.D.
Washer
3/8" Lock Nut
STEP DECK
LEG
FIGURE 6
FIGURE 6
3/8" x 1-1/4"
Button Head Bolt
3/8" x 1" O.D.
Washer
3/8" x 1" O.D.
Washer
3/8" Lock Nut
FILLER
STEP DECK
TRANSFER DECK
FIGURE 7
3/8" x 1-1/2"
Button Head Bolt
3/8" x 1" O.D.
Washer
ADA STEPS
TRANSFER DECK
3/8" x 1" O.D.
Washer
3/8" Lock Nut
FIGURE 5
Step 11
Attach Step Deck Legs to Step Deck as
shown in Figure 6. (See Note A)
Step 12
Place Step Deck into footing hole and attach
Step Deck to Transfer Deck using Filler as
shown in Figure 7. (See Notes A & B)
Step 13
Fully tighten all fasteners according to the
"TIGHTENING TORQUE FOR HARDWARE"
section of the Installation Manual.
Step 14
Plumb and level entire component. Pour
concrete into footing holes. Allow at least 72
hours to cure before using this equipment.
(See Note B)
Step 15
Place required protective surfacing under and
around Transfer Station. (See Note D)
Step 10
Place Transfer Deck Supports into footing
holes and attach Transfer Deck to ADA Steps
as shown in Figure 5. (See Notes A & B)

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1209-HW
Page 6 of 7
Rev F
6/3/2020
TRANSFER STATION WITH HALF WALLS
INSTALLATION INSTRUCTIONS
R3.5 Parts List R5 & RV Parts List
24" DECK TRANSFER STATION
Part # DESCRIPTION QTY
AE-4206 Vertical Filler #8 1
CE-4204 Transfer Deck 2 1
CE-4205 Step Deck 3 1
FS-1202 Step Deck Leg 2
9103032-TR Bolt Button Head 3/8" x 3/4" 2
9103062-TR Bolt Button Head 3/8" x 1-1/4" 16
9103072-TR Bolt Button Head 3/8" x 1-1/2" 8
9103112-TR Bolt Button Head 3/8" x 2-1/2" 4
9333002 Washer Flat 3/8" x 1" O.D. x .100" thick 62
9345002 Washer Flat SAE 1/2" 10
9413002 Nut Lock 3/8" 28
9443022-TR Nut Barrel 3/8" x 5/8" BH 10
BE-8152 R35 Stair Rail Bracket 2
9103052-TR Bolt Button Head 3/8" x 1" 8
FS-1209-12R35HW Transfer Rail to Half Wall 12-24 R3.5 2
BE-0361-L R35 Panel Bracket - Left 1
BE-0361-R R35 Panel Bracket - Right 1
CE-4335 ADA Step 12-26 1
36" DECK TRANSFER STATION
Part # DESCRIPTION QTY
AE-4206 Vertical Filler #8 1
CE-4204 Transfer Deck 2 1
CE-4205 Step Deck 3 1
FS-1202 Step Deck Leg 2
FS-1209-24RHW Transfer Rail to Half Wall 24 2
9103032-TR Bolt Button Head 3/8" x 3/4" 2
9103062-TR Bolt Button Head 3/8" x 1-1/4" 16
9103072-TR Bolt Button Head 3/8" x 1-1/2" 8
9103112-TR Bolt Button Head 3/8" x 2-1/2" 4
9333002 Washer Flat 3/8" x 1" O.D. x .100" thick 54
9345002 Washer Flat SAE 1/2" 2
9413002 Nut Lock 3/8" 28
9443022-TR Nut Barrel 3/8" x 5/8" BH 2
CE-4203 ADA Steps 24-26 - Bottom Tread 1
48" DECK TRANSFER STATION
Part # DESCRIPTION QTY
AE-4206 Vertical Filler #8 1
CE-4204 Transfer Deck 2 1
CE-4205 Step Deck 3 1
FS-1202 Step Deck Leg 2
FS-1209-36RHW Transfer Rail to Half Wall 48 2
9103032-TR Bolt Button Head 3/8" x 3/4" 2
9103062-TR Bolt Button Head 3/8" x 1-1/4" 16
9103072-TR Bolt Button Head 3/8" x 1-1/2" 8
9103112-TR Bolt Button Head 3/8" x 2-1/2" 4
9333002 Washer Flat 3/8" x 1" O.D. x .100" thick 54
9345002 Washer Flat SAE 1/2" 2
9413002 Nut Lock 3/8" 28
9443022-TR Nut Barrel 3/8" x 5/8" BH 2
CE-4294 ADA Steps 36-26 1
60" DECK TRANSFER STATION
Part #
DESCRIPTION
QTY.
AE-4206 Vertical Filler #8 1
CE-4204 Transfer Deck 2 1
CE-4205 Step Deck 3 1
CE-4486 ADA Steps 48-26 1
FS-1202 Step Deck Leg 2
FS-1209-48WHW Transfer Station Wall 12-60 to Half Wall 2
9103032-TR Bolt Button Head 3/8" x 3/4" 2
9103062-TR Bolt Button Head 3/8" x 1-1/4" 20
9103072-TR Bolt Button Head 3/8" x 1-1/2" 8
9103112-TR Bolt Button Head 3/8" x 2-1/2" 4
9333002 Washer Flat 3/8" x 1" O.D. x .100" thick 62
9345002 Washer Flat SAE 1/2" 2
9413002 Nut Lock 3/8" 32
9443022-TR Nut Barrel 3/8" x 5/8" BH 2

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800.333.8519 (U.S.A.) or 541.955.9199 (International)
TRANSFER STATION WITH HALF WALLS
INSTALLATION INSTRUCTIONS
Rev F
6/3/2020
1209-HW
Page 7 of 7
DECKS & STEPS:
Shall be fabricated using punched, formed, and
welded 12 gauge sheet steel. The Decks & Steps
shall be Play-Tuff™ coated after fabrication.
STEP DECK LEG:
Shall be fabricated using 1.660" O.D. 11 gauge
steel tubing with welded 10 gauge steel mounting
plate. The Step Deck Leg shall have a multi-stage
baked-on powder coat finish.
TRANSFER DECK SUPPORT:
Shall be fabricated using 1.660" O.D. 11 gauge
steel tubing with welded 1.315" O.D. 12 gauge steel
handle and 1/4" thick steel mounting bracket. The
Transfer Deck Support shall have a multi-stage
baked-on powder coat finish.
TRANSFER RAIL:
Shall be fabricated using 1.315" O.D. 12 gauge
steel tubing with welded 1.660" O.D. 11 gauge steel
support, and 1/4" thick steel mounting tab. The
Transfer Rail shall have a multi-stage baked-on
powder coat finish.
TRANSFER WALL:
Shall be fabricated using 1.315" O.D. 12 gauge
steel tubing with welded 1.660" O.D. 11 gauge steel
support, 1.029" O.D. 14 gauge steel rails, and 1/4"
thick steel mounting tab. The Transfer Wall shall
have a multi-stage baked-on powder coat finish.
TRANSFER LEG TOP:
Shall be precision die-cast from a high-strength
aluminum alloy. The Transfer Leg Top shall have a
multi-stage baked-on powder coat finish.
VERTICAL FILLER:
Shall be fabricated using punched 1/8" thick
alluminum alloy. The Vertical Filler shall have a
multi-stage baked-on powder coat finish.
MOUNTING LUGS:
Shall be precision die-cast from a high-strength
aluminum alloy. The Mounting Lugs have a multi-
stage baked-on powder coat finish.
SOCKET CLAMPS:
Shall be two-part and precision die-cast from a high
strength aluminum alloy. The Socket Clamps have a
multi-stage baked-on powder coat finish.
HARDWARE:
Shall be stainless steel, zinc/nickel plated or
galvanized as required to resist rust and corrosion.
Assembled Parts List Specifications
Part # DESCRIPTION QTY
FS-1209A Transfer Deck Support 2
GE-4636 Transfer Leg Top 2
9271032 Screw Tek 1/4" x 3/4" PH SQDR 4
Periodically tighten all screws, bolts and nuts. A
periodic inspection of all parts is necessary. If a part
is broken or worn, replace immediately. For general
maintenance please refer to our Playground
Maintenance Manual.
Maintenance