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  9. Playcraft Tri-Pad Traverse RV User manual

Playcraft Tri-Pad Traverse RV User manual

IMPORTANT NOTES: Read First
For Customer Service Call
800.333.8519 (U.S.A.) or
541.955.9199 (International)
Manufactured by Krauss Craft, Inc.
www.playcraftsystems.com
TRI-PAD TRAVERSE RV
INSTALLATION INSTRUCTIONS
Rev C
3/30/2013
RV-1419
Page 1 of 5
NOTE: Tri-Pad Traverse attached from Post to
Mount Arm shown. Other configurations will
vary slightly, but does not affect assembly.
Public Playground Safety, Publication #325 at www.cpsc.gov for the surfacing appropriate for the fall height of
the equipment or consult your surfacing supply representative.
(A) Use liquid thread lock (such as Loctite
®
) with all threaded hardware. Important: Liquid thread lock (prior to
curing) helps to eliminate the common problem of "thread seizure" in stainless steel hardware by serving as a
lubricant during assembly.
(B) Do not pour concrete until the equipment is completely assembled, leveled and plumbed. Concrete must be
allowed to cure completely before using the equipment (at least 72 hours).
(C) An appropriate energy absorbing safety surface is required under and around all playground equipment.
Loose fill protective surfacing is shown only as an example for the purpose of this assembly instruction. Other
surfacing material may vary in thickness and/or compression depths. See free publication - The Handbook for
FIGURE 1
Tri-Pad Traverse
Figure 1.2
Figure 1.3
Figure 1.1
See Footing Detail
For Customer Service Call
800.333.8519 (U.S.A.) or
541.955.9199 (International)
Manufactured by Krauss Craft, Inc.
www.playcraftsystems.com
TRI-PAD TRAVERSE RV
INSTALLATION INSTRUCTIONS
Rev C
3/30/2013
RV-1419
Page 2 of 5
Footing Detail
Step 1
Refer to Footing Layout and mark footing hole locations.
Dig (3) Ø 12" footing holes. Refer to Footing Detail for
depth and details.
IMPORTANT: For areas with soft soil conditions,
larger footings may be required.
* Footing depth must be adjusted to
compensate for the depth/thickness
requirements of selected safety
surfacing. See Section 06.1 of the
Installation Manual.
** Height shown from finished grade
to mounting hole.
Top View - Footing Layout
Optional Filter Fabric over
Pea Gravel (for drainage)
Concrete Footing
Blocking, see
Installers Manual
2b Stone, drain rock
Undisturbed Soil
LOOSE FILL SURFACING MATERIAL SHOWN:
9" compressed or 12" uncompressed depth.
Compressed depth shown. (See Note C)
(Top of Soil)
(Finish Grade)
27" *
686mm
18"
457mm
12"
305mm
82
12
" **
2096mm
23"
584mm
25"
635mm
25"
635mm
Elevation View
4"
Maximum
102mm
For Customer Service Call
800.333.8519 (U.S.A.) or
541.955.9199 (International)
Manufactured by Krauss Craft, Inc.
www.playcraftsystems.com
TRI-PAD TRAVERSE RV
INSTALLATION INSTRUCTIONS
Rev C
3/30/2013
RV-1419
Page 3 of 5
Step 2
(Factory Assembled)
Refer to Footing Detail and Footing Layout for orientation
and attach Tri-Pads to Tri-Pad Traverse Stations as shown
in Figure 2. (See Note A)
Step 3
(Factory Assembled)
Attach Chains to Tri-Pad Traverse Stations as
shown in Figure 3.
NOTE: Crimp S-Hook so no gap is greater than
0.04" [1mm].
#12 x 1-1/2"
SQDR PH Screw
TRI-PAD CAP
SUPPORT SLEEVE
3/8" x 1" O.D.
Washer
3/8" x 3/4" Button
Head Bolt
TRI-PAD TRAVERSE
STATION
FIGURE 2
TRI-PAD
FIGURE 3
S HOOK
CHAIN
TRI-PAD TRAVERSE
STATION
For Customer Service Call
800.333.8519 (U.S.A.) or
541.955.9199 (International)
Manufactured by Krauss Craft, Inc.
www.playcraftsystems.com
TRI-PAD TRAVERSE RV
INSTALLATION INSTRUCTIONS
Rev C
3/30/2013
RV-1419
Page 4 of 5
Step 5
For Beam to Pin Connection
Attach Disc Traverse Beam as shown in Figure 1.2.
(See Note A)
Step 6
Place Chains into footing holes and attach Tri-Pad
Traverse Stations to Beam as shown in Figure 1.3.
(See Notes A & B)
Step 7
Fully tighten all fasteners according to the
"TIGHTENING TORQUE FOR HARDWARE"
section of the Installation Manual.
Step 8
Plumb and level entire component. Pour concrete
into footing holes. Allow at least 72 hours to cure
before using this equipment. (See Note B)
NOTE: Adjust chain for maximum lateral movement
as shown in Elevation View.
Step 9
Place required protective surfacing under and
around Tri-Pad Traverse. (See Note C)
Step 4
For Beam to Post Connection
Refer to Footing Detail and remove required
post plugs. Attach Disc Traverse Beam as
shown in Figure 1.1. (See Note A)
Figure 1.1
3/8" x 7/8" O.D.
Thick Washer
3/8" x 1" Button
Head Bolt
DISC TRAVERSE BEAM
Figure 1.3
3/8" x 3/4" Button
Head Bolt
3/8" x 1" O.D.
Washer
1/2" SAE
Washer
3/8" x 1-1/8"
Barrel Nut
TRAVERSE U-JOINT
TRI-PAD TRAVERSE
STATION
DISC TRAVERSE
BEAM
1/2" SAE
Washer 1/2" SAE
Washer
3/8" x 3/4" Button
Head Bolt
Figure 1.2
3/8" x 1-3/8"
Barrel Nut
1/2" SAE Washer
3/8" x 1-3/8"
Shoulder Bolt
1/2" SAE Washer
DISC TRAVERSE BEAM
MOUNT PLUG PIN
3/8" x1/2" Socket
Set Screw
Manufactured by Krauss Craft, Inc.
www.playcraftsystems.com
For Customer Service Call
800.333.8519 (U.S.A.) or
541.955.9199 (International)
TRI-PAD TRAVERSE RV
INSTALLATION INSTRUCTIONS
Rev C
3/30/2013
RV-1419
Page 5 of 5
Parts List Specifications
Periodically tighten all screws, bolts and nuts. A
periodic inspection of all parts is necessary. If a part
is broken or worn, replace immediately. For general
maintenance please refer to our Playground
Maintenance Manual.
Maintenance
Assembled Parts List
S-1419-RV
Part # DESCRIPTION QTY
FS-1419-RV Disc Traverse Beam RV 1
IE-0010 Traverse U-Joint 3
4-9339042 Washer Flat 3/8" x 7/8" O.D. x .100" Thick 4
9103032-TR Bolt Button Head 3/8" x 3/4" 6
9103052-TR Bolt Button Head 3/8" x 1" 4
9333002 Washer Flat 3/8" x 1" O.D. x .100" thick 6
9345002 Washer Flat SAE 1/2" 18
9443052-TR Nut Barrel 3/8" x1-1/8" BH 6
S-1419-1RV
Part # DESCRIPTION QTY
FS-1419-1RV Disc Traverse Beam 1 Mount RV 1
IE-0010 Traverse U-Joint 3
4-9339042 Washer Flat 3/8" x 7/8" O.D. x .100" Thick 2
9103032-TR Bolt Button Head 3/8" x 3/4" 6
9103052-TR Bolt Button Head 3/8" x 1" 2
9143062-TR Bolt Shoulder 3/8" x 1-3/8" BH 1
9263012-TR 3/8" x1/2" Socket Set Screw 1
9333002 Washer Flat 3/8" x 1" O.D. x .100" thick 6
9345002 Washer Flat SAE 1/2" 20
9443052-TR Nut Barrel 3/8" x1-1/8" BH 6
9443062-TR Nut Barrel 3/8" x 1-3/8" 1
Part # DESCRIPTION QTY
DE-0024-H Tri-Pad with Hole 3
EE-0142 Tri-Pad Cap 3
FS-1419-TRI Tri-Pad Traverse Station 3
HE-0001 Disc Traverse Chain 3
LE-0011 Tri-Pad Support Sleeve 3
450383 S Hook 3
9103032-TR Bolt Button Head 3/8" x 3/4" 18
9221272 Screw #12 x 1-1/2" SQDR PH 9
9333002 Washer Flat 3/8" x 1" O.D. x .100" thick 12
S-1419-2RV
Part # DESCRIPTION QTY
FS-1419-2RV Disc Traverse Beam 2 Mount RV 1
IE-0010 Traverse U-Joint 3
9103032-TR Bolt Button Head 3/8" x 3/4" 6
9143062-TR Bolt Shoulder 3/8" x 1-3/8" BH 2
9263012-TR 3/8" x1/2" Socket Set Screw 2
9333002 Washer Flat 3/8" x 1" O.D. x .100" thick 6
9345002 Washer Flat SAE 1/2" 22
9443052-TR Nut Barrel 3/8" x1-1/8" BH 6
9443062-TR Nut Barrel 3/8" x 1-3/8" 2
DISC TRAVERSE BEAM RV:
Shall be fabricated using 2.375" O.D. 10 gauge
steel tubing with welded 3/8" thick steel tabs and
1/4" thick stainless steel mounting brackets. The
Disc Traverse Beam RV shall have a multi-stage
baked-on powder coat finish.
DISC TRAVERSE BEAM 1 MOUNT RV:
Shall be fabricated using 2.375" O.D. 10 gauge
steel tubing with welded 3/8" thick steel tabs, 1/4"
thick stainless steel mounting bracket and stainless
steel housing. The Disc Traverse Beam 1 Mount RV
shall have a multi-stage baked-on powder coat
finish.
DISC TRAVERSE BEAM 2 MOUNT RV:
Shall be fabricated using 2.375" O.D. 10 gauge
steel tubing with welded 3/8" thick steel tabs and
stainless steel housings. The Disc Traverse Beam 2
Mount RV shall have a multi-stage baked-on
powder coat finish.
DISC TRAVERSE CHAIN:
Shall be 5/0 galvanized low-carbon steel chain with
silver shield finish.
TRI-PAD TRAVERSE STATION:
Shall be fabricated using 1.660" O.D. 11 gauge
steel tubing with welded 1/4" thick steel mounting
plate and 3/8" thick steel tabs. The Tri-Pad Traverse
Station shall have a multi-stage baked-on powder
coat finish.
TRI-PAD CAP:
Shall be made from high density 3/4" sheet plastic
specially formulated for optimum UV stability and
color retention.
TRI-PAD WITH HOLE:
Shall be constructed of UV-stabilized, rotationally
molded, linear, low density polyethylene with an
average wall thickness of .250".
TRAVERSE U-JOINT:
Shall be stainless steel to resist rust and corrosion.
HARDWARE:
Shall be stainless steel, zinc/nickel plated or
galvanized as required to resist rust and corrosion.

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