PlayMechanix Terminator Salvation Super Deluxe Manual instruction

Super Deluxe
Setup and Operation
Service Manual
Software Version
1.20.00
Terminator Salvation™ Cop right © 2010 T Asset Acquisition Compan , LLC
Terminator Salvation™ Game Software Cop right © 2010 Pla Mechanix™ Inc. All rights reserved.
This software is based in part on the work of the Independent JPEG Group.
This product includes software developed b the OpenSSL Project for use in the OpenSSL Toolkit. (http://www.openssl.org/)
This product includes cr ptographic software written b Eric Young (ea @cr ptsoft.com)

Terminator Salvation™ Super Deluxe
Table of Contents
Safet ........................................................................................................................................................... 3
Product Specifications................................................................................................................................. 5
Hardware..................................................................................................................................................... 6
Setup and Assembl .................................................................................................................................... 8
Diagnostic Menu S stem........................................................................................................................... 24
Maintenance.............................................................................................................................................. 40
Wiring......................................................................................................................................................... 43
Parts.......................................................................................................................................................... 49
Troubleshooting......................................................................................................................................... 53
Contact Information.................................................................................................................................... 56
Page 2 Terminator Salvation™ Game Software Cop right
© 2010 Pla Mechanix™ Inc. All rights reserved.

Service Manual Safet
Safety
OPERATION
Before operating game, read this manual. Failure to properl install and operate this game could result in
malfunction or accident. Operate the game in accordance with the manual.
T RANSPORTING
The cabinet is ver heav . Because the monitor is high, the cabinet is also ver top-heav . Use
appropriate care when moving or transporting cabinet. It contains fragile glass and electronic
components. Avoid rough handling.
P ROXIMITY TO N EON L IGHTS
Locating the cabinet near neon lights ma reduce the abilit of the IR sensors to accuratel track the
guns. It is recommended that the cabinet be placed far awa from neon lights or that an nearb neon
lights be turned off.
H ANDLING C OMPONENTS
Man components are extremel sensitive to handling, environmental and Electrostatic Discharge (ESD)
events, especiall the computer. Do not handle it roughl . Before servicing, call our distributor and
inquire about the PC warrant . Use proper ESD procedures when servicing. Protect components from
harmful environmental conditions, such as extreme temperatures, excessive moisture or other damaging
effects.
D ISCONNECT POWER
Alwa s turn the power off and unplug the unit before servicing or making adjustments unless otherwise
instructed. Installing or repairing components while power is on can damage the components and void the
warrant .
G ROUNDING
Avoid electrical shock. Do not plug in AC power until ou have inspected and properl grounded the unit.
Onl plug into a grounded, three-wire outlet. Do not use a “cheater” plug or cut off the ground pin on the
line cord.
E LECTRICAL S HOCKS
There is no isolation transformer in the cabinet. Disconnect AC power before servicing. However, be
aware that lethal voltages can remain in the electronic components even when AC power is disconnected.
Use extreme caution when servicing. Verif that there is a working ground connection. If the unit sustains
water damage, cease using it immediatel and unplug AC power.
M ONITOR
Extremel high voltages exist in the video monitor at all times. These high voltages exist even when the
monitor is off and the AC line cord is disconnected. These voltages are extremel lethal and will cause
death. The monitor contains no user serviceable parts. Do not attempt to service the monitor.
P OWER S ELECTOR
Before installing game, ensure the voltage on the PC is set properl . There is a 115/230 VAC selector
switch that must be set for the correct voltage for our site. Verif the fluorescent lamp rating. The rating
must match the line voltage at the installation site.
POWER CORD
If the power cord is damaged or lost, replace it with an identical cord as supplied b the manufacturer or
an authorized service agent.
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Terminator Salvation™ Super Deluxe
CONNECTORS
Ensure all connectors mate properl . If connectors do not slip in easil , do not force them. Connectors are
often ke ed and onl connect one wa . Check for correct orientation.
C OMPUTER
The computer contains sensitive components, including a hard drive. Do not handle it roughl . Call our
distributor before servicing its internal components. Ask about warrant information as it relates to the PC.
Do not turn the PC power switch on or off. It should remain permanentl in the ON position. C cle AC
power on or off with the cabinet power switch. A dongle has been inserted into one of the USB ports. This
is required for game pla . Do not remove the dongle except for troubleshooting purposes.
LUORESCENT T UBES
A dropped fluorescent tube ma break and implode. Shattered glass from the implosion can travel long
distances and cause bodil injur . Use proper procedures when handling broken materials, as these items
can contain hazardous material such as mercur or lead.
W ATER J ETS
Do not install or operate game within operating perimeter of a water jet. Do not clean equipment using
water jet.
H AZARD TO E PILEPTICS
A small portion of the population has an epileptic condition that ma cause seizures. Affected persons
experience seizure while watching some television pictures or pla ing certain video games. People who
have not had seizures ma still have an undetected epileptic condition. If an one in our famil has
experienced epileps s mptoms (seizures or loss of awareness), consult our ph sical before using video
games. While children pla video games, a parent should observe. Be alert to the following s mptoms:
dizziness, altered vision, e e or muscle twitching, involuntar movements, loss of awareness,
disorientation or convulsions. If ou or our child experiences these s mptoms, discontinue use
immediatel and consult our ph sician.
M ANUAL
Keep this manual available and read for use. If the game fails to function properl , turn off the machine
and unplug the AC line cord. Contact our local distributor. Your warrant , when applicable, lasts 60 da s
from our purchase date. You ma not reproduce this document or an of its contents without written
authorization from Raw Thrills, Inc. or Pla Mechanix™ Inc.
S PECI ICATIONS
For reasons such as performance, this product’s specifications ma change without notice. Federal
patent, cop right and other intellectual propert laws protect the content, devices and design of the game
and its equipment.
Page 4 Terminator Salvation™ Game Software Cop right
© 2010 Pla Mechanix™ Inc. All rights reserved.

Service Manual Product Specifications
Product Specifications
Electrical Power
Domestic, international users and Japan
120 VAC @60 Hz, 5 amps
240 VAC @ 50 Hz, 2.5 amps
100 VAC @ 50 Hz, 5 amps
DC Power use Guide
+5 VDC 2 amp Slow Blow
+12 VDC 7 amp Slow Blow
Temperature
32 degrees F to 100 degrees F
(0 degrees C to 38 degrees C)
Humidity
Must not exceed 95% relative humidit
Dimensions
Screen assembl : height: 121” when full assembled
width: 97.5”
depth: 18.5”
Screen marquee: height: 16”
Gun pedestal/outriggers: height: 37.25”
width: 76”
depth: 31”
Carton Specs
37" x 50" x 85" tall - 456 lbs
26" x 98" x 27" tall - 305 lbs
33" x 47" x 46.5" tall - 257 lbs
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Terminator Salvation™ Super Deluxe
Hardware
Use this page to identif screws, bolts and nuts used in the setup. A circled letter appears next to each
item and is used in the installation instructions. When in doubt, hold the item up to its corresponding
measurement to verif .
¼-20 black
washer
24
pcs.
¼-20 n lon insert
nut
4
pcs.
¼-20 x ¾" black
bolt
38
pcs.
¼-20 x 2" black
bolt
4
pcs.
¼-20 x 2” black
torx screw
20
pcs.
¼-20 x 3" black
bolt
10
pcs.
¼-20 x 1 ¼" black
torx screw
12
pcs.
¼-20 x 1 ½” black
bolt
4
pcs.
¼-20 x ¾” black
torx screw
4
pcs.
#8 x ½” machine
screw
10
pcs.
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© 2010 Pla Mechanix™ Inc. All rights reserved.

Service Manual
Terminator Salvation™ Cop right © 2010 T Asset Acquisition Compan , LLC Page 7

Terminator Salvation™ Super Deluxe
Setup and Assembly
Unpack Carton
1. Move shipping carton near assembl site.
2. Remove banding straps and open carton.
3. Remove boxes from the top of the carton.
4. Remove corrugated sides and corners from container.
5. Unpack remaining boxes. Set hardware bag aside.
6. Remove all contents from boxes and inspect.
7. For this assembl , ou will need
•One or two assistants,
•Two six-foot ladders,
•Phillips head screwdriver,
•3/8 socket wrench,
•7/16 socket wrench,
•T-25 securit torx screwdriver (included
in kit)
•Level
Assemble Screen Base
USES HARDWARE KIT A
1. Identif a site for the game that:
•Has a grounded AC outlet
•Has about 10 horizontal feet of unobstructed wall space with no windows,
Light ma shine through behind the screen or cast shadows
•Has about 20 feet of open space from the wall
•Has at least nine feet ceiling clearance, in order to raise the front screen frame assembl
cleanl over the screen base
•Is moderatel dark
•Is awa from neon lights (which impair the IR sensors)
•Has a relativel flat floor
2. Position the screen base halves about 3 feet from the wall so that the 12 infrared (IR) sensors
face awa from the wall.
3. Remove the screws holding the access doors on the left and right screen base halves.
4. Remove the access doors and set aside.
Figure 1: Screen Base Assembly
5. Using four  bolts, fasten the left and right screen base halves together.
6. Connect the IR LED Board power cables
7. Place a level on top of the screen base.
8. Adjust the six leg levelers beneath the screen base until it is level front to back as well as left to
right. Turn the knobs at the base of the levelers to raise and lower the screen base.
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Service Manual Setup and Assembl
Arrange Front Screen Frame Posts
1. On the floor in front of the screen base, arrange and identif the front screen frame posts:
•Top (stamped “A”),
•Bottom (“B”),
This post has four holes to accommodate bolts fastening it into the screen base.
•Left (“C”),
•Right (“D”)
The left and right posts each have two holes just near the top.
•Center support
The top and bottom posts each have a square hole to accommodate this post.
2. Turn the four black posts so that the sides with the female snaps (which will hold the screen in
place) face the floor.
Note that the center support post has no snaps or holes.
3. Orient the posts so the female snaps will be on the outside of the finished frame assembl .
Snaps on the left and right posts form a straight line with snaps on the top and bottom posts.
4. Turn all the posts so the snaps face the floor.
5. Insert the center support post into the top and bottom posts.
6. Abut the left and right posts to the top and bottom posts.
On the floor, the right and left posts are reversed. D is on the left and C is on the right.
Figure 2: Front Screen Assembly
During final assembl orientation is reversed.
In this image, the right post “D”is on the left.
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Terminator Salvation™ Super Deluxe
Assemble Front Screen Frame
USES HARDWARE KIT B
1. Align holes of “A” corner bracket with holes in top and right posts.
The perpendicular wing should point up. See Figure 2A.
2. Insert four  bolts through “A” corner bracket into posts. Do not tighten.
3. Repeat steps 1-2 for corner “B” bracket and top and left posts.
Figure 2a: Front Screen Assembly – Corner Bracket
Close-up of right and top posts and “A” corner bracket.
Align holes in brackets with holes in posts and fasten bolts.
Note orientation of perpendicular flap on the right of the assembl .
4. Align T bracket with right and bottom posts.
5. Insert five  bolts through T bracket. Do not tighten.
6. Repeat steps 4-5 with left and bottom posts.
7. Tighten all bolts.
8. Align hole in a cross joiner with hole in perpendicular flap of an “A” corner bracket.
9. Affix one  bolt through the corner bracket flap into the cross joiner. Tighten bolt. See Figure 3.
10. Repeat steps 8-9 with remaining cross joiner into a “B” corner bracket.
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© 2010 Pla Mechanix™ Inc. All rights reserved.

Service Manual Setup and Assembl
Attach Front Screen Frame Assembl to Screen base
USES HARDWARE KIT B
1. With an assistant, carefull insert the left and right posts of the front screen frame assembl into
holes on top of screen base. Snaps face awa from the wall; cross joiners point to the wall.
See Figure 3.
2. Lift the left post slightl to align the top holes on the side of the screen base with the top hole in
the left post.
3. Affix one  bolt with  washers through screen base into the left post.
4. Repeat steps 2-3 for right post. Do not tighten bolts.
5. Insert four  bolts with through holes of bottom post into screen base.
6. Tighten all bolts.
Figure 3: Screen Base Assembly with Front Screen Assembly
Image is oriented from the rear with an access panel removed.
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Terminator Salvation™ Super Deluxe
Assemble Rear Screen Frame
USES HARDWARE KIT B
1. Identif the three rear screen frame posts:
•The top post, marked “G,” has four evenl spaced holes.
•The left (“E”) and right (“F”) posts have two holes at the top and one near the bottom.
2. La out three posts of rear screen frame on the ground according to Figure 4.
When laid out properl , the bolt holes on the left and right posts face outward.
3. Align holes of remaining “A” corner bracket with holes of top and left posts.
See Figure 2A.
4. Insert four  bolts through the “A” bracket into posts. Do not tighten.
5. Repeat steps 3-4 for the remaining “B” corner bracket and top and right posts.
6. Tighten all bolts.
Figure 4: Rear Screen Frame Assembly
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© 2010 Pla Mechanix™ Inc. All rights reserved.

Service Manual Setup and Assembl
Attach Rear Screen Frame Assembl to Screen Base
USES HARDWARE KIT B
1. Align holes at bottom of rear screen frame assembl posts with holes in rear of screen base.
The perpendicular flaps on the rear screen frame assembl should be ver near the cross joiners.
See Figure 5.
2. Affix two  bolts through each post into the screen base. Do not tighten bolts.
3. Align hole on left cross joiner with hole on “A” corner bracket on rear screen frame.
4. Insert  bolt through flap into cross joiner. Do not tighten.
5. Repeat steps 3-4 through “B” corner bracket.
6. Tighten all bolts.
Figure : Screen Base Assembly with Rear Screen Assembly
Image is oriented from the rear with an access panel removed.
Attach Lower Screen Spacer to Frame Assembl
USES HARDWARE KIT C
1. Lift the lower screen spacer panel sub-assembl into place. Z-brackets should rest on bottom of
front screen assembl .
2. Tighten down z-brackets on spacer panel.
3. Position lower right snap bracket on top of spacer panel.
4. Affix five  screws through snap bracket into spacer panel. Do not tighten.
5. Insure snaps form a straight line and tighten all bolts and screws.
Figure 6: Lower Screen Spacer
Image is oriented from the rear. Snap bracket shown is on the left.
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Terminator Salvation™ Super Deluxe
Assemble Screen Frame Panels
USES HARDWARE KIT C
1. Align holes of left side panel with holes on left of screen frame assembl .
2. Affix six  screws with  washers through left side panel into screen frame assembl . Tighten
screws.
3. Repeat steps 1-2 for right side panel.
Figure 7: Screen Panel Assembly
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Service Manual Setup and Assembl
Attach Marquee and Heads to Screen Frame Assembl
Use Caution Climbing Ladders
The marquee assembl and heads are heav , bulk and fragile. Use extreme caution when ou and a
partner lift them to the top of the screen frame assembl while climbing ladders or step stools. Ensure
ladders are stable and located on solid, flat ground.
USES HARDWARE KIT C
1. Lift terminator head sub-assembl atop screen frame assembl .
2. Lift second terminator head sub-assembl atop screen frame assembl .
3. Position heads to left and right of center.
4. Locate 5V head power cable in left screen base.
5. Thread cable up through base to connect to heads.
6. Lift marquee assembl atop screen frame assembl . Z-brackets should rest on top of front
screen assembl . Take care not to snag the connected power cable.
Figure 8: Marquee Sub-Assembly
Image is oriented from the rear. Snap bracket shown is on the right.
7. Affix upper left snap bracket using to marquee using  screws. Do not tighten.
8. Insure snaps align correctl to form straight lines and tighten all bolts and screws.
Figure 8a: Upper Left Snap Bracket Assembly
Insure snaps form a straight line before tightening into place.
9. Connect marquee power cable to matching cable from left screen base.
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Terminator Salvation™ Super Deluxe
Affix Screen to Screen Frame Assembl
1. Unroll screen so that male snaps face the wall and the label is in the bottom left corner.
2. Starting at top corners, snap screen onto front of screen frame assembl .
Use ladders as needed. Screen material stretches to fit frame.
Attach Floor Supports to Screen base
USES HARDWARE KIT D
1. Position floor support sections along side the screen base.
Figure 9: Floor Support Assembly
2. Thread cables from the screen base into the short bent segment of the floor support.
Left side will have two cables while right side will have onl one.
3. Align holes on floor support flange with holes on side of screen base.
4. Insert two  bolts with  washers through flange into screen base. Do not tighten bolts.
5. Thread cables from short bent segment through long straight segment of floor support.
Figure 9a: Routing Floor Support Cables
6. Connect the long segment onto the metal connector sleeve.
7. Affix segments together b inserting four  bolts through long straight segment into connector
sleeve. Take care to avoid the cables within the floor support. Do not tighten bolts.
8. Repeat steps 1-7 for right floor support.
9. Replace both screen base access doors.
10. Replace screws to secure access doors.
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© 2010 Pla Mechanix™ Inc. All rights reserved.

Service Manual Setup and Assembl
Open Gun Pedestal Coin Door
1. Remove the coin door ke from the coin return chute.
2. Open gun pedestal coin door. Note the position of the Service Button Panel.
3. Locate the ke s for the projector access door and lower access door on the inside of the coin
door. Remove the projector remote control from the cash box.
Connect Floor Support Cables to Gun Pedestal
1. Position gun pedestal near floor supports.
2. Remove gun pedestal lower door.
3. Connect the 2-pin 5V IR cables from the left floor support to its mate inside the gun pedestal.
4. Connect the 2-pin AC plug from the left floor support to its mate inside the gun pedestal.
5. Connect power cable from right floor support to gun pedestal power outlet.
Attach Outrigger Braces to Outriggers
USES HARDWARE KIT ATTACHED TO OUTRIGGER
1. Position outrigger to near gun pedestal.
2. Connect lower outrigger brace to outrigger using two  torx screws. Do not tighten.
3. Connect upper outrigger brace to outrigger using four  torx screws. Do not tigthen.
Be sure to match the angle of lower brace.
4. Verif outrigger braces line up correctl to gun pedestal.
5. Tighten down screws.
6. Repeat steps 1-5 for second outrigger.
Connect Outrigger Cables
1. Remove six screws from rear door of outrigger.
2. Remove outrigger rear door and set aside.
3. Locate outrigger power cables inside gun pedestal.
There are 5 connectors needed for each outrigger.
4. Thread cables from gun pedestal through upper outrigger brace into outrigger.
5. Connect the three 2-pin connectors and two three pin-connectors.
6. Repeat steps 1-5 for second outrigger.
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Terminator Salvation™ Super Deluxe
Attach Outriggers to Gun Pedestal
USES HARDWARE KIT ATTACHED TO OUTRIGGER
1. Align outrigger brace with gun pedestal.
2. Connect lower outrigger brace to gun pedestal using two  screws.
3. Connect upper outrigger brace to gun pedestal using four  torx screws.
4. Replace outrigger door.
5. Fasten six screws to hold door to outrigger.
6. Repeat steps 1-5 for second outrigger.
7. Tighten all screws.
Figure 10: Gun Pedestal with Outriggers
Attach Floor Supports to Gun Pedestal
USES HARDWARE KIT D
1. Move gun pedestal to floor supports flanges.
2. Position gun pedestal so that posts on gun pedestal mounting plate protrude through holes on
floor supports flanges.
3. Fasten a  nut and a  washer over each post. Do not tighten nuts.
4. Adjust gun pedestal leg levelers to raise the wheels just above the floor to keep the pedestal
stable. Leveling does not need to be perfect et.
5. Adjust outrigger leg levelers to match gun pedestal.
6. Tighten all floor support bolts.
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Service Manual Setup and Assembl
Access the Screen Adjustment Grid
1. Check that the voltage switch is set properl .
2. Turn cabinet AC switch on rear of gun pedestal to ON.
3. Make sure all lights are on and projector is on. Projector ma take a moment to turn on.
See Troubleshooting if an thing fails.
4. Darken as man lights in the room as possible.
5. Press the TEST button on the Service Button Panel to access the Diagnostic Menu S stem.
6. Use the left gun pump to highlight the S stem Tests Menu.
7. Press the left Start button to select S stem Tests Menu.
8. Pump the gun to highlight Screen Tests.
9. Press the Start button to select Screen Tests.
10. Pump the gun to highlight Screen Adjustment
11. Press the Start button to select Screen Adjustment. The following grid appears.
ADJUST GRID
PRESS START
TO FIT SCREEN
TO EXIT
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Terminator Salvation™ Super Deluxe
Level the Projector
1. Adjust focus control (front ring near lens) on projector to sharpen screen image.
Figure 11: Projector Focus dial highlighted on left
Projector Zoom dial highlighted on right
2. Raise or lower the gun pedestal leg levelers to center the grid on the screen.
Grid lines should be parallel to the screen borders all around.
Gun pedestal wheels should not touch the ground.
3. Adjust the zoom control (rear ring) to enlarge the image on screen as much as possible without
touching the screen edges.
4. If necessar , make horizontal adjustments to the projector b loosening the screws that hold the
projector support tra to the gun pedestal shelf and moving the tra left or right.
5. Tighten screws when finished.
6. Make further, minor vertical adjustments b loosening the red thumbscrews on the projector
support tra and lowering or raising the tra .
7. Tighten thumbscrews when finished.
8. While observing screen, close projector access door.
When door is closed, image should remain crisp and unobstructed.
9. Close and lock projector access door.
10. Press the Start button to exit the Screen Adjustment Menu.
11. Turn cabinet AC switch to OFF.
12. Tighten bolts at front and rear flanges of floor supports into base and pedestal.
Take care not to tilt base or pedestal.
Figure 12: Projector on support tray
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© 2010 Pla Mechanix™ Inc. All rights reserved.