Polaris RANGER XP 900 CREW 6000 User manual

P/N 9926740 Rev 01 06/15 Page 1 of 12
BEFORE YOU BEGIN
Before you begin, read these instructions twice and check to be sure all parts and tools are accounted for.
Please retain these installation instructions for future reference and parts ordering information.
P/N 2881668
RANGER XP 900 CREW 6000 WINCH KIT
APPLICATION
RANGER XP 900 CREW
18
6
NOTE: You must order power cables separately to connect your battery to the vehicle bus bar.
•2879388: 3 Seat Models
•2879685: Crew Models
KIT CONTENTS
25
11
22
4
5
9
8
10
7
15
17
19 3
23
24 20
19
14
21
16
13
2
12
21
1

P/N 9926740 Rev 01 06/15 Page 2 of 12
IMPORTANT
Your Polaris RANGER XP 900 CREW 6000 WINCH KIT is exclusively designed for your vehicle.
Please read the installation instructions thoroughly before beginning. Installation is easier if the
vehicle is clean and free of debris. For your safety, and to ensure a satisfactory installation, perform
all installation steps correctly in the sequence shown.
TOOLS NEEDED
Standard and Metric Socket Set Standard and Metric Wrench Set Phillips Screwdriver
Drill and Drill Bit Set 1 1/16” Hole Saw or Drill
APPROXIMATE ASSEMBLY TIME
60 mins
Ref Qty Part Description Part Number
1 1 Winch-POLARIS, 6.0 2204856
2 1 Hook-Latch, Winch 2412964
3 1 Rope Kit, Winch 2879188
4 1 Wireless Remote Winch 2879316
5 1 Contactor Winch 4015095
6 1 Remote Switch, Winch 4013466
7 1 Cable-Winch, Yellow, 6 GA, 800 MM 4013468-800
8 1 Cable-Winch, Blue, 6 GA, 800 MM 4013469-800
9 1 Power Cable, Winch, Black 4013470-250
10 1 Power Cable, Winch, Red 4013471-250
11 1 Remote Socket - Winch, Long 4014228
12 1 Fairlead, Wide, Mach *KIT 2881692
13 1 Magnet Stop, Rubber Bumper *KIT 2881692
14 1Mount Winch, 4500 5439929
15 10 Panduit Strap 7080492
16* 2 Screw-HXFL - M10 X 1.5 X 30 -
17* 4Screw-#10 - 32 X 1 -
18* 2Screw-M5 X 0.8 X 20 -
19* 4Screw-M10 X 1. 5 X 25 -
20* 4Screw-HXFL M8 X 1 .25 X 25 -
21* 4Nut-M10 X 1.5 -
22* 2Nut-M5 X 0.8 -
23* 4M8 Lock Washer -
24* 4Washer-0.62 X 0.330 X 0.060 -
25* 2M5 Flat Washer -
1Winching Guide 9923644
1 Instructions 9926740
ITEMS MARKED (*) ARE INCLUDED IN HARDWARE KIT PN 2879172.

P/N 9926740 Rev 01 06/15 Page 3 of 12
INSTALLATION INSTRUCTIONS
1. Turn key to “OFF” position and remove key from
vehicle. Remove front and rear seats. Disconnect
black negative cable from battery. Disconnect red
positive cable from battery.
2. Removehoodfromvehicleasshowningure.
3. Removefourpushdartsfastenersfromcenteroor
section. One on each side by foot pedal as shown
ingures.Savefastenersforreinstallation.Remove
centeroorsection.
Push Dart
One Each
Side
4. Lift out seat and pullout tray on passenger side as
showningure.
Push Dart

P/N 9926740 Rev 01 06/15 Page 4 of 12
CONTACTOR AND WIRING INSTALLATION
1. Install red and black power and ground cable (sold
separately, see Page 1) by sliding under seat where
centeroorsectionwasremovedandrouteupto
battery by following the main wire harness. DO NOT
connectatthistimeasshowningure.
On crew models, route hoses through the tunnel
areaundertherearoorsectionandintothearea
under the rear seat.
2. Slide the other end of cable through bulkhead.
Follow main wire harness up and onto the splash
trayasshowningure.
3. Connect short (250 mm) red and black cables to the
bus bar on the same posts as the wires previously
connected. Reinstall nuts on bus bar. Connect wires
to red and black terminals on contactor and lightly
tighten. DO NOT OVER TIGHTEN. Slide the cable
coversonasshowningure.
Orange
(Key power)
Brown
(Ground)
Red/White
(Battery +)

P/N 9926740 Rev 01 06/15 Page 5 of 12
4. Install contactor with Phillips screws/screwdriver in
thehoodsplashtrayasshowningure.
5. Connect red cable to red colored post on contactor
and tighten with a 10 mm wrench. Connect the black
cable to the black coded post and lightly tighten. Do
not over tighten. Slide the cable covers on as shown
ingure.
WINCH INSTALLATION
1. Install mount plate to winch with 1” (25 mm) bolts
and lock washers. Finger tighten then tighten with a
13mmsocketasshowningure.
2. With a 15 mm wrench and socket remove the four
bolts (two on top; two on bottom) that hold on the
front bumper. Lift off front bumper. Retain hardware
forreinstallationasshowningure.

P/N 9926740 Rev 01 06/15 Page 6 of 12
3. Line up holes in front of machine to mount winch.
IMPORTANT: Nuts not required for top two bolts.
Installfourfasteners(1.5”longnylockangehead
bolts and nuts) with a 17 mm socket and 15 mm
wrench. Torque to 25 ft. lbs. (33.8 Nm) as shown in
gures.
4. Connect yellow and blue cables to the
corresponding post on winch with a 10 mm wrench.
Push cables up through the splash tray and to
contactorasshowningure.
5. Install roller fairlead or auto stop fairlead if your
vehicleisequippedasshowninguretofront
bumper with two bolts. Tighten with 8 mm Allen
wrench and 17 mm socket.
IMPORTANT: If your vehicle is equipped with
the auto stop fairlead, see Page 11 for additional
information on function of this feature.

P/N 9926740 Rev 01 06/15 Page 7 of 12
6. Tighten Auto Stop fairlead with 8 mm Allen wrench
and15mmsocketasshowningures.
8. Connect the yellow and blue winch wires to
contactor and push cable covers on as shown in
gure.
7. Reinstall front bumper with fastener removed
earlier. Make sure the winch cable or rope is
throughthefairleadslotasshowningure.

P/N 9926740 Rev 01 06/15 Page 8 of 12
REMOTE SOCKET INSTALLATION:
Washer Bottle
Approximate
Grommet Location
2. Locate the area where the wire harness and hose
will pass through the front dash wall. On MY13
vehicles a grommet is already installed. For MY14
it is a round area of 1 11/16” diameter that must be
removed by cutting along the perimeter scribe line
with a sharp tool. Remove the round plastic cut out
asshowningure.
3. Install the grommet (PN 5414440).
IMPORTANT: Vehicle hardware kit contains the
grommet.
4. Cut the grommet (PN 5414440) to allow wire
harness through.
1. Install remote switch on vehicle dash. Use a
1 1/16” drill bit to cut a hole centered between
dots embossed on dash. Drill two holes for screws
with 1/4” drill bit over embossed dots as shown in
gures.
1 1/16” Hole
1/4” Hole

P/N 9926740 Rev 01 06/15 Page 9 of 12
FINAL INSTALLATION:
1. Auto Stop Fairlead: Slide on rubber stop, Polaris
logo showing. Attach winch hook with cotter pin to
rope.
2. Attach red cables to battery to the battery side of
starter solenoid. Attach black ground wire to ground
post. After wires are connected, panduit power and
ground cables to the main wire harness to keep
clear of moving parts and panduit to frame.
5. Push the wires back through the grommet and
replace grommet in upper splash tray hole.
Connect black wire to connector and red wire to the
keyed power terminal. After wires are connected,
panduit power and ground cables to the main wire
harness to keep clear of moving parts and panduit
toframeasshowningure.
6. Attach switch with the two Phillips screws, washers
and nuts provided in kit. Install in this order, screws,
switch housing, dash, washer, nut. Tighten with a
Phillips screwdriver and a 8 mm wrench as shown
ingure.
Grommet

P/N 9926740 Rev 01 06/15 Page 10 of 12
9. Verifyfunctionofwinchasshowningure.
10. Conrmthattherearenoexposedwiresor
terminals. All loose wires need to be wrapped tight,
and secured away from moving parts and heat
sources.
11. Reinstall pullout tray under seat.
12. Reinstall seats.
13. Retighten all hardware after 30 minutes of riding.
5. Re-connect the main vehicle power cables and
winch power cables to the battery using the original
hardware.
6. With the vehicle key in the ON position, check
winch for proper operation.
7. Conrmthatallwiringiscorrect.
8. Connect winch remote control to electrical socket
asshowningure.
3. Secure cables to frame and main wire harness.
4. Replacethecenteroorsectionandreusethefour
push guard pins removed at a earlier step.