Pollard 140 User manual

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140 Enclosed Work Bench
Assembly Instructions
www.pollardbros.com
1Determine which are the Front and which are the
Rear Uprights. The Front Uprights have four extra
holes for the hinges. Both Front and Rear Uprights
are made as left and rights.
Front Upright
Rear Upright
Tools Needed:
wrench at head screwdriver phillips head screwdriver power drill
3/8” x 3/4”Hex Head
Machine Screw
3/8” Lock Washer
3/8” Hex Nut
(2) Side Plates (Left & Right) (1) Back Plate (2) Rear Uprights(Left & Right) (2) Front Uprights (1) Top Front Cross Angle
(2) Top Support Angles (2) Cabinet Doors (1) MapleTop
Includes:
x
x
x
4
4
10
Steps:
1/4” x 5/8” Round Head
Machine Screw
1/4” Hex Nut
1/4” Lock Washer
x
60
x
60
x
60
Cylinder Lock
x
1
2” x 2” Butt Hinges
x
4
5/16” x 3/4” Flat
Head Machine Screw
5/16” Hex Nut
5/16” Lock Washer
x
6
x
6
x
6
3/8” x 2 1/2” Flat Head Machine Screw
x
6
#12- 3/4”
Wood Screw
x
10

[2]
Lay rear uprights on oor about 55” apart. Insert
(5) 1/4” x 5/8” Round Head Machine Screws
through the back holes so that the screw head is
between the oor and the upright.
Align the Cabinet Back Plate (with the ½” form
facing up) between the uprights and match the
holes in the back with the protruding screws.
Bolt 1/4” Lock Washer and 1/4” Hex Nut to the
top single screws. HAND TIGHTEN ONLY. Leave
the remaining screws without nuts and washers.
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3
Attach the top Tray Shelf with anges down
onto the four protruding screws and fasten with
(4) 1/4” Lock Washers and 1/4” Hex Nuts. Repeat
with the lower Tray Shelf. HAND TIGHTEN
ONLY.
4
Insert the Side Plates between the tray shelves
and the rear uprights, bolt through the bottom
side holes of the upright, sides, and trays using
(8) 1/4” x 5/8” Round Head Machine Screws, 1/4”
Lock Washers, and 1/4” Hex Nuts. HAND
TIGHTEN ONLY. Leave 13/32” holes in sides and
uprights open.
5

[3]
Stand cabinet upright and make sure the frame work is square and that
the doors are in line, then tighten all bolts.
Attach front Uprights using (16) 1/4” x 5/8”
Round Head Machine Screws, 1/4“ Lock Wash-
ers, and 1/4”Hex Nuts. HAND TIGHTEN ONLY.
Bolt the top front cross angle inside of the front
uprights at the top with angle ange in. Use (4)
– 1/4” x 5/8” Round Head Machine Screws, Lock
Washers, and Hex Nuts. HAND TIGHTEN ONLY.
Assemble Hinges to left and right Doors using
(4) 2” x 2” hinges, match up holes on uprights
with holes on hinges and bolt together using
(16) 1/4” x 5/8” Machine Screws, 1/4”Lock Wash-
ers, and Hex Nuts.
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Cabinet Front
Attach Cylinder Locks to Cabinet Fronts.
Remove End Screw, Cam, and 1/2”Hex Nut from
Cylinder. Insert Cylinder into lock hole and
replace 1/2”Hex Nut, Cam, and End Screw
according to diagram. Attach door handles with
(4) 8/32“ x 3/8” Flat Head Machine Screws and
8/32” nuts.

Pollard Brothers Manufacturing 5504 N. Northwest Highway Chicago IL 60630
.. .
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phone[phone] fax[phone] toll free(800) 551-5566
[4]
Attach top support angles to Uprights and
Sides using (4) 3/8” x 3/4” Hex Head Machine
Screws, 3/8” Lock Washers, and 3/8” Hex Nuts.
Place the Maple Top on top of the support angles,
align holes and secure using (6) 3/8”x 2 1/2” Flat
Head Machine Screws, 3/8“ and 3/8” Hex Nuts.
Tighten Bolts.
To assemble End Plates slip 1” formed ange of End
Plates behind the Back Plate lining up the hole on
the ange with the hole in the Back Plate. Secure
with (2) 1/4” x 5/8” Round Head Machine Screws,
1/4“ Lock Washers, and 1/4” Hex Nuts. Now mark,
punch and drill End Plate holes on the side into the
Maple Top and secure with (6) #12 - ¾”Wood
Screws.
Assemble Back Plate to top by rst holding the
plate ush with the bottom of the top, mark and
punch the three mounting holes into the Top. (We
suggest using a #26 Drill 9/64) and drill pilot holes
about 5/8” deep. Then attach using (3) #12 - ¾”
Wood Screws.
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