Poly-Tex FieldPro User manual

INSTALLATION INSTRUCTIONS
FieldPro®Gable high tunnel 30'
P.O. Box 458
27725 Danville Avenue
Castle Rock, MN 55010
www.poly-tex.com
U.S. & Canada Toll Free
800-852-3443
[phone]
fax [phone]
REV: AG-130603

SAFETY GUIDELINES
PLEASE READ THE INSTALLATION INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING THE
STRUCTURE. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
This structure is intended to be self-supporting, provided it is constructed with all frames,
hardware, sheathing, sheeting, bracing, cables, and membrane in place, and secured to the
foundation as shown in the manual. Stability during construction, from winds and loads
imposed during erection, is the sole responsibility of the installer. Observe safety codes
required by your jurisdiction, and relevant safety practices for working at heights. Avoid the
risk of electrical shock from overhead lines or electrical storms. Poly-Tex recommends
contracting a licensed electrician to perform electrical work. Eye protection is recommended
under all circumstances and hearing protection is recommended when cutting components
with power tools.
Foundations
These instructions include minimum guidance for foundations based on the International
Building Code. These minimums are suitable for some areas of the country but not all. Obtain
a building permit if required in the local jurisdiction. Engineered and Certified foundation plans
may be required by a building official before issuing a permit. Even if not required, seeking
guidance from a qualified structural or civil engineer for the foundation design may improve
the life of the structure.
No part of this structure is engineered to function as an anchorage point for a fall arrest
system. Use a safety net or work from a safe work platform (i.e. scaffolding). Select a calm
day for work. Wind can be sufficient enough to knock materials or workers off a work platform
or ladder, resulting in a potentially deadly fall.
Overview of assembly procedure
While each structure and site is unique, and may require special considerations, these
instructions are for a tilt-up method (where frames are assembled on the ground and tilted
onto ground stakes or anchor rods using ropes or lifts). If installer is not confident to erect the
structure, Poly-Tex suggests hiring a general contractor, carpenter, or similar licensed
business familiar with construction, to assemble and erect the structure.
Do not overload structure. Consult with a Poly-Tex representative prior to adding any
amount of weight over the specified capacity of this structure. Basket purlins, shelving or any
objects of significant weight shall not be hung, attached, or secured to roof or truss members
in a manner that will overload the structure.
Do not walk on polycarbonate sheets. If structure is to be covered with polycarbonate
sheets, always use scaffolding for the erection process to avoid damage to sheeting and to
ensure safety. Polycarbonate sheeting has UV coating protected with vinyl film on the exterior
surface. Install sheets with the film intact and toward the exterior. Remove film once the
sheet has been fastened in place.
REV: AG-130603

Index
PART IDENTIFICATION
GROUND STAKE INSTALLATION CONCRETE PIER
GROUND STAKE INSTALLATION
FRAME ASSEMBLY
OPTIONAL 30ft TRUSS ASSEMBLY
FRAME INSTALLATION
END FRAME & SIDE RAIL HARDWARE INSTALLATION
OPTIONAL DOOR FRAME INSTALLATION
END WALL POLY INSTALLATION
ROLL UP CURTAIN INSTALLATION
INSTALLATION OF ROOF POLY
INSTALLATION OF GROUND TO GROUND POLY
ROLL UP CURTAIN RETAINER INSTALLATION
OPTIONAL VENT INSTALLATION
OPTIONAL DOOR INSTALLATION
Pg 1
Pg 2
Pg 3
Pg 4
Pg 5
Pg 6
Pg 7
Pg 8
Pg 9
Pg 10
Pg 11
Pg 12
Pg 13
Pg 14
Pg 15
REV: AG-130603

RR2109
9'-8" R.F. U CHANNEL W/SWAGE
GS2401 - GROUND STAND
FT2108
1 1/2" UNI PIPE CLAMP
FT2570
STOP TAB
RS5000
1 1/4" RND
BLK PLUG
FB2527
1" x 1 1/2"
RECT BLK
PLUG 16GA
HP3503
HT PEAK BRACE 111"
FT4040
CROSS CONNECTOR
FT2079
LONG SPEED
HOOK (2")
FT2119
PURLIN FASTENER 1.315
FT2057
2" U-CLAMP FT2106 R.F. END STRAP
BMS1130
18" SPIKE
HP3505 - DIAGONAL BRACE 58"
(4 ft spacing)
HP3506 - DIAGONAL BRACE 78"
(6 ft spacing)
NB1872
5/16" HEX NUT
NB1862
5/16" LOCK WASHER
NB1807
1 1/2" WOODTITE
SCREW
NB1804
#12 x 1" SELF-
DRILLING SCREW
NB1832
5/16" X 1 1/4"
CARRIAGE BOLT
NB1874
3/8" HEX NUT
NB1864
3/8" LOCK WASHER
FT2118
SPIKE ANCHOR
BRACKET
HP3530
HT STRAIGHT SIDE (GABLE 30')
HP3531
HT PEAK SECTION (GABLE 30')
HP3000 - MID-SECTION 115"
HY2026
U-BRACKET
GS2400 - GROUND STAKE
HT1001
1.66 DRIVING TOOL
NB1841
3/8" x 3"
CARRIAGE BOLT
PART IDENTIFICATION 30' GABLE
1
REV: AG-130603
FT2000
CORNER MOUNT
NB1809
1/4"-14 x 1" SELF-
DRILLING SCREW
HP3340
9'-8" TRUSS PURLIN W/SWAGE-RED
KH1000
PURLIN
FASTENER

GROUND STAKE INSTALLATION
* * * CONCRETE PIER OPTION * * *
2
REV: AG-130603
STRING
1. LAY OUT THE FOUR SIDES OF THE BUILDING ACCORDING
TO THE PLAN DIMENSIONS PROVIDED. DRIVE A TEMPORARY
STAKE FIRMLY IN EACH CORNER. FIGURE 1
2. TO SQUARE UP THE STRUCTURE, MEASURE DIAGONALLY.
THESE MEASUREMENTS SHOULD BE THE SAME. ADJUST
THE POSITIONS OF ONE PAIR OF END STAKES, WHILE
MAINTAINING THE PROPER SPACING, UNTIL THE DIAGONALS
ARE EQUAL. ONCE THIS IS COMPLETE, CHECK ALL FOUR
SIDES OF THE LAYOUT FOR CORRECT MEASUREMENTS.
3. FOR DRIVEN GROUND STAKES, SKIP TO STEP 7.
4. DETERMINE WHETHER THE BUILDING WILL BE INSTALLED
LEVEL OR TO A DEFINED SLOPE. SET UP ELEVATION
REFERENCE MARKERS OUTSIDE EACH CORNER.
5. WHEN LOCAL WIND OR SOIL CONDITIONS WARRANT
CONCRETE PIERS FOR POST ANCHORS, INSTALL THE
GROUND STAKES ACCORDING TO FIGURE 2 .
6. USE A TIGHT STRING LINE BETWEEN CORNER
POSTS AND PLACE A MARK ON EACH GROUND
STAKE 4" BELOW THE STRING. FOR LONGER
STRUCTURES, SIGHT ALONG STRING AND SUPPORT
IT EVERY 50' AT AN ELEVATION THAT APPEARS
VISUALLY STRAIGHT. INSTALL A SELF-DRILLING
SCREW ON THE INSIDE PORTION OF THE POST
AT EACH MARK.
INSTALLING GROUND STAKES
IN AUGERED PIER
FIGURE 2
FIGURE 1
TOP OF
FOOTING
TOP OF
GROUND
STAKE
1/4"-14 x 1" SELF-
DRILLING SCREW
NB1809
GROUND STAKE
DEPTH OF FOOTING
TO CONFORM TO
LOCAL BUILDING CODES.
PROVIDE 27" MINIMUM.
12" MIN
3" MIN
BOTTOM
COVER
4" MIN
SIDE COVER
12"
MAXIMUM
qGROUND STAKE, FOOTING
6"
4"
MEASURED LENGTHS
SHOULD MATCH
SEE LAYOUTS
FOR DIMENSIONS
IMPORTANT

7. FOR GROUND STAND USE START WITH STEP 10. USE THE DRIVING TOOL
TO DRIVE THE FOUR CORNER GROUND STAKES APROXIMATELY 24" INTO
THE GROUND UNTIL THE TOP ELEVATION MATCHES DESIRED BUILDING
SLOPE, IF ANY. ATTACH A STRING LINE BETWEEN EACH PAIR OF CORNER
STAKES AT 8" BELOW THE TOP OF EACH STAKE AND PULL TIGHT. USE
THE STRING TO DETERMINE GROUND STAKE ALIGNMENT & ELEVATIONS.
8. DRIVE THE REMAINING GROUND STAKES INTO THE GROUND LEAVING
APPROXIMATELY 8" ABOVE THE STRING FOR SECURING HOOPS. FIGURE 3
9. DRIVEN GROUND STAKES MAY BE CUT OFF TO REMOVE PORTION
DAMAGED BY DRIVING. MAINTAIN A MINIMUM OF 10" ABOVE THE SCREW.
BECAUSE THE STAKE MAY BE REUSED, CUT OFF ONLY WHAT IS
NECESSARY. SKIP TO STEP 14.
10. FOR MODERATE WIND AND SOIL CONDITIONS, INSTALL GROUND STANDS
ACCORDING TO FIGURE 4 .
11. DIG AND SET GROUND STANDS AT THE FOUR CORNERS APROXIMATELY 24"
INTO THE GROUND UNTIL THE TOP ELEVATION MATCHES DESIRED BUILDING
SLOPE, IF ANY. ATTACH A STRING LINE BETWEEN EACH PAIR OF CORNER
STANDS AT 8" BELOW THE TOP OF EACH STAKE AND PULL TIGHT. USE THE
STRING TO DETERMINE GROUND STANDS ALIGNMENT & ELEVATIONS.
12. SET GROUND STAND IN PLACE, REPLACE SOIL, AND COMPRESS AROUND
STAND, TAMP THE SOIL FIRMLY EVERY 6 INCHES OF DEPTH.
13. HOLES FOR GROUND STAND INSTALLATION MAY BE DRILLED OR DUG. ADD
OR REMOVE SOIL IN THE BOTTOM OF THE HOLE TO ADJUST THE STAND TO
A PROPER ELEVATION AND TAMP THE SOIL AT THE BOTTOM OF THE HOLE
FOR A SECURE SUPPORT BEFORE FINAL PLACEMENT OF GROUND STAND.
14. USE THE STRINGLINE TO PLACE A MARK ON THE GROUND STAKES 4" BELOW
THE STRING. INSTALL A SELF DRILLING SCREW AT THIS MARK. FIGURE 5 FIGURE 3
FIGURE 5
STRING
GROUND STAKE INSTALLATION
3
REV: AG-130603
♦ DRIVEN STAKE OPTION ♦
STRING
FIGURE 4
GROUND STAKE
STRING LINE
LINE LEVEL
1/4"-14 x 1" SELF-
DRILLING SCREW
FOR LEVELING
MARK
4"
8"
12" 1/4"-14 x 1" SELF-
DRILLING SCREW NB1804
FOR LEVELING
COMPACTED FILL
1/4"-14 x 1" SELF-
DRILLING SCREW NB1804
FOR LEVELING
12"
4"
8"
♦ DRIVING GROUND ♦
STAKE OPTION ♦ GROUND STAND ♦
OPTION
GS2400 GS2401
HT1000

1. ON THE MID-SECTION TUBE PLACE A MARK 44" FROM THE SWAGED END OF TUBE.
THIS MARK IS FOR THE PURLIN AND PURLIN FASTENER LOCATION.
2. ASSEMBLE ENTIRE FRAME ON A FLAT SURFACE, OR BLOCK AS NECESSARY.
3. SECURE FRAME SECTIONS TOGETHER USING (2) 1/4"-14 X 1" SELF-
DRILLING SCREWS INSTALLED AT EACH CONNECTION.
SEE FIGURE 1
4. CAUTON: DO NOT INSTALL SCREWS IN A POSITION OF THE TUBE WHERE THE
SCREWS WILL CONTACT THE POLY SHEETING COVER.
FIGURE 1
FRAME ASSEMBLY
4
REV: AG-130603
STRAIGHT SIDE
HP3500 STRAIGHT SIDE
HP3500
MID-SECTION
HP3502
PEAK SECTION
HP3501
MID-SECTION
HP3502 1"
2"
NOMINAL
DIMENSIONS
44" 44"

INSTRUCTIONS:
1. ASSEMBLE FRAME ON A FLAT SURFACE.
2. SLIDE C-BRACKETS ON FRAME SECTIONS AT DIMENSIONS SHOWN.
3. SECURE HOOP SECTIONS USING (2) 1/4"-14 X 1" SELF DRILLING SCREWS. FIGURE 1
4. FASTEN BOTTOM CHORD TOGETHER WITH #12-14 x 1" SELF DRILLING SCREW. FIGURE 2
5. SECURE STRUTS AND BOTTOM CHORD WITH C-BRACKETS ACCORDING TO FIGURES 3-5
6. PROCEED WITH FRAME INSTALLATION ON PAGE 6.
FIGURE 1
FIGURE 3
FIGURE 4
FIGURE 5
FIGURE 2
OPTIONAL 30ft GABLE TRUSS ASSEMBLY
5
REV: AG-130603
2"
1"
23 5/8" STRUT
HT1028
23 5/8" STRUT
HT1028
92 3/4" CHORD
HT1015
1.375" BRACE
BAND FT4041 5/16" x 1 1/4"
CARRIAGE BOLT NB1832,
5/16" LOCK WASHER NB1862, &
HEX NUT NB1872
3/8" x 1 1/4"
CARRIAGE BOLT NB1837,
3/8" LOCK WASHER NB1864, &
HEX NUT NB1874
C-BRACKET
FT4054
3/8" x 1 1/4"
CARRIAGE BOLT NB1837,
3/8" LOCK WASHER NB1864, &
HEX NUT NB1874
C-BRACKET FT4054
49 3/16"
#12-14 x 1" SELF-
DRILLING SCREW
NB1804
65 1/2" CHORD W/SWAGE
HT1064
13 3/8"
BOTH ENDS
29"
BOTH ENDS

FIGURE 7
END
SECTIONS
ONLY
FIGURE 8
1. RAISE TWO FRAME SECTIONS, SLIDE INSIDE GROUND STAKES UNTIL THEY
REST ON THE SCREW INSTALLED IN THE GROUND STAKE INSTALLATION,
AND FASTEN TO GROUND STAKES WITH TWO 1/4"-14 x 1" SELF-DRILLING
SCREWS. FIGURE 1
2. PLUMB FRAME SECTIONS AND ATTACH DIAGONAL BRACES USING LONG
SPEED HOOKS. FIGURE 2
3. HOLDING THE PLAIN END OF THE FIRST PURLIN UNDER THE END FRAME,
USE THE MARK ON THE MID-SECTION TUBE FOR PLACEMENT OF PURLIN.
FIGURE 3 ATTACH THE RIDGE PURLIN TO FRAME SECTIONS USING THE
CROSS CONECTORS. FIGURE 4
4. USE PURLIN FASTENERS TO SECURE THE PURLIN TO THE END FRAME
SECTIONS ONLY. START WITH THE PLAIN END OF THE PURLIN FLUSH WITH
THE OUTSIDE OF THE FRAME SECTION. SECURE THE PURLIN FASTENER
WITH TWO #12-14 x 1" SELF-DRILLING SCREWS. SECURE THE PURLIN TO THE
PURLIN FASTENER USING ONE #12-14 x 1" SELF-DRILLING SCREW AS
SHOWN. FIGURE 5 ATTACH PURLINS TOGETHER WITH ONE #12-14 x 1"
SELF-DRILLING SCREW. FIGURE 6
TAP THE ROUND CAPS INTO THE END OF THE PURLINS WHEN DONE.
5. FOR PEAK PURLIN, USE END STRAP AND STOP TAB TO SECURE THE
PURLIN TO THE END FRAME SECTIONS ONLY. START WITH THE PLAIN END
OF THE PURLIN FLUSH WITH THE OUTSIDE OF THE FRAME SECTION.
SECURE THE PURLIN BY INSERTING THE STOP TAB INTO THE INSIDE OF THE
ROLL FORMED PURLIN (ONLY FITS ONE DIRECTION). SECURE THE PURLIN
TO THE END STRAP USING A 5/16" NUT AND LOCK WASHER (STOP TAB IS
SELF-TIGHTENING). DRIVE A #12-14 SELF-DRILLING SCREW THROUGH THE
HOLE ON THE STRAP AND INTO THE FRAME SECTION
( SEE FIGURE 7 ) ATTACH ADDITIONAL PURLINS TOGETHER WITH ONE
#12-14 x 1" SELF-DRILLING SCREW FOR EACH PURLIN.
6. FOR SECURING THE PEAK PURLIN TO INTERMEDIATE SECTIONS, TAKE A
CLAMP PART OF A UNI-CLAMP AND INSERT EACH CUT-OUT SIDE INTO THE
PEAK PURLIN ORIENTING THE BENT PARTS TO FIT AROUND THE FRAME
SECTION. INSERT HARDWARE AND SECURE ( SEE FIGURE 8 ).
7. CONTINUE RAISING FRAME SECTIONS AND ATTACHING PURLINS UNTIL
DESIRED LENGTH OF STRUCTURE IS REACHED. ATTACH DIAGONAL BRACES
TO OPPOSITE END OF STRUCTURE AS MENTIONED ABOVE. VERIFY THAT
THE END FRAMES ARE PLUMB. CUT FINAL SECTIONS OF PURLINS FLUSH
WITH OUTSIDE OF LAST FRAME.
8. ATTACH PEAK BRACE TO FRAME SECTIONS USING TWO LONG SPEED
HOOKS AS SHOWN ( SEE FIGURES 9&10 ) .
NOTE: BRACE IS ATTACHED TO 3RD FRAME SECTION ON 4' FRAME SPACING
AND 2ND FRAME SECTION ON 6' FRAME SPACING.
ALL COMPONENTS ATTACHED TO LONG SPEED HOOKS
MUST BE MOUNTED ON THE OUTSIDE OF THE TABS.
NEVER INSTALL COMPONENTS BETWEEN TABS.
IMPORTANT
FIGURE 10
FIGURE 9
FIGURE 5
FIGURE 4
FIGURE 3
FIGURE 6
FIGURE 1
FOR 4ft ON CENTER FRAME SPACING
ATTACH BRACE AS ABOVE
FIGURE 2
PURLIN
FRAME INSTALLATION
6
REV: AG-130603
5/16" x 1 1/4" CARRIAGE
BOLT NB1832,
LOCK WASHER NB1862,
& HEX NUT NB1872
40"
1"
1/4"-14 x 1" SELF
DRILLING SCREWS
NB1809
LEVELING
SCREW
NB1809
CROSS
CONNECTOR
FT4042
43 1/2"
IMAGE IS 6ft ON
CENTER HOOP
SPACING
4'
43 1/2"
#12-14 x 1" SELF
DRILLING SCREW
NB1804
#12-14 x 1" SELF-
DRILLING SCREW
NB1804
44"REF
PURLIN
FASTENER
KH1000 IMPORTANT
AFTER RAISING FRAMES,
SECURE THEM TO THE
GROUND STAKES WITH
TWO 1/4"-14 x 1" SELF-
DRILLING SCREWS
RECT BLK
PLUG
FB2527
STOP
TAB
FT2570
END
STRAP
FT2117
1/4"-14 x 1"
SELF-
DRILLING
SCREW
NB1809
LOCK
WASHER
NB1862
NUT NB1872

SHOWN FROM INSIDE
OF STRUCTURE
SHOWN FROM INSIDE
OF STRUCTURE
SHOWN FROM INSIDE
OF STRUCTURE
1. ATTACH LOWER SIDE RAILS USING "U" CLAMPS AND 1 1/2"
LAG SCREWS. FIGURE 1 USE END STRAP TO ATTACH RAIL
IN CORNER. FIGURE 2
2. THE UPPER SIDE RAILS ARE NOT NECESSARY FOR THE
GROUND-TO-GROUND ROOF POLY APPLICATIONS. IF UPPER SIDE
RAIL IS REQUIRED, USE 2" U-CLAMP & R.F. END STRAP.
NOTE: IF STRUCTURE WAS PURCHASED WITH THE OPTIONAL DOOR,
SEE PAGE 7 FOR FRAME INSTALLATION INSTRUCTIONS.
3. FOR CUSTOM DOOR OPENINGS, DETERMINE DOOR WIDTH
AND HEIGHT. ATTACH AND PLUMB DOOR JAMBS USING
FITTING AS SHOWN. FIGURE 3 FOR POLY-TEX ROLL-UP END
DOORS, FRAME OPENING TO 10'-0" x 8'-0"
4. SECURE BASE AND INTERMEDIATE RAILS USING "L" BRACKETS
AS SHOWN. FIGURE 4
5. ATTACH FILLER BOARD ON CORNERS AS SHOWN. FIGURE 5
6. SECURE SPIKE ANCHOR BRACKET TO DOOR JAMBS USING
WOODTIGHT SCREWS. DRIVE SPIKE THROUGH BRACKET
TO SECURE VERTICAL FRAMING AND DOOR JAMB.
FIGURE 6
FIGURE 1
FIGURE 3
FIGURE 5
END
SIDE
FIGURE 4
FIGURE 6
SHOWN FROM INSIDE
OF STRUCTURE
FIGURE 2
END FRAME & SIDE RAIL HARDWARE
7
REV: AG-130603
1 1/2" LAG SCREW
NB1810
"U" CLAMP
FT2057
1 1/2" LAG SCREW
NB1810
END STRAP
FT2106
1 1/2" WOODTITE
SCREWS NB1807
"L" BRACKET FT1990
U-BRACKET
HY2026
50"
LOWER RAIL FLUSH
WITH BOTTOM OF
TUBE (TYP)
LOWER RAIL FLUSH
WITH BOTTOM OF
FRAME TUBE (TYP)
3/8" X 2 1/2" CARRIAGE BOLT NB1841,
3/8" LOCK WASHER NB1864, &
3/8" HEX NUT NB1874
1/4"-14 x 1" SELF-
DRILLING SCREW
NB1809
*** NOTE: LUMBER SUPPLIED BY OTHERS ***
THE LUMBER MATERIAL LIST THAT POLY-TEX RECOMMENDS IS:
TREATED 2 x 6 MATERIAL 12' PIECES FOR THE LOWER
RAILS - PERIMETER DISTANCE PLUS 10%.
OWNER'S CHOICE OF 2 x 4 OR 2 x 6, 12' PIECES FOR OTHER
RAIL LOCATIONS - PERIMETER DISTANCE PLUS 10%.
ADDITIONALLY - TWO 10' PIECES FOR THE FILLER
BOARDS AND THREE FOR EACH END. (NOT REQUIRED
FOR OPTIONAL STEEL DOOR FRAME.)
1/4"-14 x 1" SELF-
DRILLING SCREW
NB1809
"L" BRACKET
FT1990
1 1/2" WOODTITE
SCREWS NB1807 CORNER
MOUNT
FT2000
18" SPIKE
BMS1130
SPIKE
ANCHOR
BRACKET
FT2118

1. SLIDE THE DOOR JAMBS OVER THE GROUND STAKES. ATTACH THE DOOR JAMBS TO THE FRAME
OF STRUCTURE MAKING SURE THE JAMBS ARE PLUMB. FIGURE 1 MEASURE 8'-0" FROM THE FINISHED
GRADE, TO MARK THE LOCATION OF THE BOTTOM OF THE DOOR HEADER.
2. AFTER LEVELING THE DOOR HEADER USE TWO "L" BRACKETS TO ATTACH THE DOOR HEADER TO THE
DOOR JAMBS. FIGURE 2
3. OBTAIN WOOD END RAILS NOT SUPPLIED WITH FieldPro® AND DOOR JAMB PACKAGES. MEASURE
THE DISTANCE BETWEEN THE SIDE OF THE FRAME AND THE DOOR JAMBS TO CUT THE WOOD. TO
ATTACH THE WOOD END RAILS TO FRAME AND DOOR JAMBS, USE THE "L" BRACKET AND WOODTITE
SCREWS. FIGURE 3
4. INSTALL WIGGLE WIRE BASE AS PER DIAGRAM.
5. SECURE POLY SHEETING TO WIGGLE WIRE
BASE WITH WIGGLE WIRE.
6. ATTACH DOOR "J" HOOK TO JAMB USING TWO
#12-14 x 1" SELF-DRILLING SCREWS APPROXIMATELY
42" FROM BOTTOM OF DOOR JAMB. FIGURE 4 THIS
IS USED TO HOLD THE DOOR CRANK IN PLACE WHEN
THE DOOR IS ROLLED UP.
FIGURE 2
FIGURE 3
FIGURE 1
RC1316
ROLL-UP DOOR
CRADLE
HT1011
DOOR HEADER (10')
HT1009
END VERT/DR JAMB (30' GABLE)
FT2071
DOOR "J" HOOK
FIGURE 4
FT1990
R.F. "L" BRACKET
DOOR END FRAME INSTALLATION
8
REV: AG-130603
U-BRACKET
HY2028
3/8" X 3" CARRIAGE BOLT NB1837,
3/8" LOCK WASHER NB1864, &
3/8" HEX NUT NB1874
#12-14 x 1" SELF-
DRILLING SCREWS
NB1804
FASTEN WIGGLE WIRE BASE TO
WOOD RAILS WITH #9 x 1 1/2"
WOODTITE SCREW NB1807
EVERY 12" BOTH SIDES
#9 x 1 1/2"
WOODTITE
NB1807
#12-14 x 1" SELF-
DRILLING SCREWS
NB1804
CRADLE
RC1316
L-BRACKET
FT1990
L-BRACKET
FT1990 FASTEN WIGGLE WIRE
BASE TO DOOR FRAME
WITH #12-14 x 1" SELF-
DRILLING SCREWS NB1807
EVERY 12" BOTH JAMBS
AND HEADER
PART IDENTIFICATION
DOOR "J"
HOOK
#12-14 x 1" SELF-
DRILLING SCREWS
NB1804

FIGURE 2
FIGURE 6
SECTION A-A
SECTION B-B
SECTION C-C
NOTE: REFER TO PAGE 7 FOR OPTIONAL METAL JAMB.
1. ATTACH WIGGLE WIRE BASE ON THE OUTSIDE FLUSH WITH THE TOP OF THE BASE
BOARD AND THE EDGES OF THE DOOR JAMB. FIGURE 1
2. INSTALL WIGGLE WIRE BASE OVER END FRAMES BEGINNING AT THE BOTTOM OF THE
WOOD FRAMING ON EACH SIDE. INSTALL WIGGLE WIRE BASE OVER TOP OF THE END
WALL FITTINGS. (DO NOT INTERUPT WIGGLE WIRE BASE AT FITTINGS) FIGURE 2
3. AFTER THE WIGGLE WIRE BASE IS ATTACHED, POSITION THE POLY FILM OVER THE
HIGH TUNNEL END FRAME BEING SURE TO HAVE EQUAL EXCESS FILM ON ALL SIDES.
FIGURE 3
4. THEN INSTALL THE WIGGLE WIRE USING A SIDE TO SIDE MOTION WHILE SEATING THE
WIRE INTO THE BASE. FIGURE 4 WHEN INSTALLING WIGGLE WIRE, BE SURE TO
OVERLAP ONE SECTION AT JOINTS. FIGURE 5
5. IF THE POLY IS INSTALLED ON A COOL DAY, IT WILL EXPAND AS THE
TEMPERATURE WARMS. IT MIGHT BE NECESSARY TO RETIGHTEN THE SHEET OF
PLASTIC. AFTER THE WIGGLE WIRE HAS BEEN INSTALLED, PRESS ALL WIGGLE WIRE
FIRMLY INTO BASE TO ENSURE IT HAS BEEN SEATED PROPERLY.
6. AFTER ALL WIGGLE WIRE IS INSTALLED, CUT AND INSTALL ADDITIONAL 12" PIECES OF
WIRE TO REINFORCE ALL CORNERS. FIGURE 6
FIGURE 1
END WALL POLY INSTALLATION
9
REV: AG-130603
A
A
B
B
C C
CORRECT
FIGURE 5
WRONG
POLY
WIGGLE
WIRE
POLY-FASTENER FIRST WIGGLE
WIRE SECTION
SECOND WIGGLE
WIRE SECTION
OVERLAP
ONE SECTION FIRST WIGGLE
WIRE SECTION
SECOND WIGGLE
WIRE SECTION
8"-12" WIGGLE
WIRE
#12-14 x 1" SELF-
DRILLING SCREW
NB1807
BASE
BOARD
HIGH
TUNNEL
FRAME
WIGGLE WIRE
BASE
WIGGLE WIRE
BASE
FIGURE 4
FIGURE 3
NO OVERLAP
DOOR JAMB
BOARD WIGGLE WIRE
BASE
WOODTITE SCREW
@ 1'-0" ON CENTER TYP
WOODTITE
SCREW NB1807
@ 1'-0" ON
CENTER TYP

CF1009
11' PURLIN RIDGE (CF)
FIGURE 1
MV1000
ROLL-UP UNIT NS104
RC1310
CRADLE ASSY
WITH S HOOK
RC1009
GEARBOX EXTENSION
W/BOLT
RC1010
TUBE CLIP
ROLL-UP 1.315
1. INSTALL WIGGLE WIRE BASE, CORNER POLY PANEL, AND WIGGLE WIRE TO SECURE PANEL.
2. TO INSTALL ROLL UP CURTAIN POLY, EXTEND CURTAIN POLY ABOUT 2" BEYOND FRAME AND APPROXIMATELY 2" ABOVE
UPPER RAIL. KEEP AS EVEN AS POSSIBLE. FIGURE 1 ATTACH POLY TO WIGGLE WIRE BASE WITH WIGGLE WIRE SIMILAR
TO FIGURE 4 ON PAGE 8. AFTER POLY IS SECURE, MEASURE DOWN 56" FROM TOP RAIL AND PLACE A SERIES OF MARKS
ON POLY USING A MARKING PEN.
3. ASSEMBLE 9'-8" ROLL UP TUBE SECURE SECTIONS TOGETHER WITH #12 x 1" SELF-DRILLING SCREWS. FIGURE 2
4. USE THE MARK TO ALIGN ROLL UP TUBE WHILE SNAPPING ON TUBE CLIPS. FASTEN CURTAIN TO TUBE USING CLIPS EVERY
3' KEEPING TUBE STRAIGHT WITH PLACEMENT MARKS. FIGURE 3
5. DIG A 5" DIA HOLE 8" DEEP FOR THE HT GEARBOX VERTICAL.
6. ATTACH ROLL-UP UNIT AND GEARBOX EXTENSION TO TUBE. FIGURE 4 INSERT GEARBOX TUBE THROUGH UNIT AND SET
THE PLATE OF THE VERTICAL INTO THE GROUND UNTIL 12" OF TUBE EXTENDS ABOVE UPPER RAIL. BACKFILL THE HOLE.
7. RETAIN OTHER COMPONENTS FOR INSTALLATION AFTER ROOF POLY.
RC1311
BRACKET WITH
S HOOK
FIGURE 2
FIGURE 3
FIGURE 4
HT1002
HT GEARBOX VERTICAL (70")
ROLL-UP CURTAIN INSTALLATION
10
REV: AG-130603
RC1408
1/4" NYLON ROPE
GEARBOX
EXTENSION
RC1009 ROLL-UP TUBE
CF1009
#12-14 x 1" SELF-
DRILLING SCREW
NB1809 LENGTH AS
REQUIRED
2" 2"
56"
ROLL-UP
TUBE
(SEGMENTS
OF CF1009
DEPENDING
ON LENGTH
REQUIRED)
POLY CURTAIN
POLY
CURTAIN
1"1"
#12-14 x 1" SELF-
DRILLING SCREW
NB1809
PART IDENTIFICATION
9"
12"
PLACEMENT
MARK GEARBOX
VERTICAL
TUBE
HT1002
ROLL-UP
UNIT
MV1000
PLACE MARKS
ON POLY
CORNER
POLY PANEL
24"
ROLL-UP
TUBE
CF1009
8"
HOLE
GRADE

NOTE: IF THE POLY IS INSTALLED
ON A COOL DAY, IT MAY EXPAND
AS THE TEMPERATURE WARMS-
CAUSING IT TO DROOP.
IT MAY BE NECESSARY TO
RE-TENSION THE SHEET OF POLY
AT A LATER DATE.
FIGURE 1
4
3
5
2
C
1
A
B
FOR STRUCTURES WITHOUT SIDE WALL
VENTILATION, PROCEED TO "INSTALLATION OF
GROUND TO GROUND POLY" PAGE 13. WIGGLE
WIRE WILL BE INSTALLED IN THE SAME WIGGLE
BASE AS THE ROLL-UP CURTAIN FROM PAGE 14.
TRY TO PICK A CALM DAY. IF IT IS WINDY, IT'S
ALMOST IMPOSSIBLE TO HANDLE THE PLASTIC.
LAY OUT THE WIGGLE WIRE AROUND THE
PERIMETER OF THE STRUCTURE SO THEY ARE
HANDY. UNROLL THE POLY ON THE GROUND
ALONG THE LENGTH OF THE STRUCTURE. BE SURE
YOU HAVE EQUAL OVERHANG AT BOTH ENDS OF
THE GREENHOUSE.
PLACE ONE WORKER AT POINT A AND ONE AT
POINT B . IT HELPS TO HAVE ANOTHER WORKER
INSIDE THE FieldPro}AT POINT C , ON A LADDER,
TO HELP CARRY THE POLY OVER.
ONCE THE POLY IS IN POSITION, BEGIN INSTALLING
WIGGLE WIRE SECTIONS AT POINT 1 . COMPLETE
THIS SIDE OF THE GREENHOUSE, USING THE EDGE
OF THE POLY AS A GUIDE (3" TO 6" OVERHANG IS
ADEQUATE).
GO TO THE OTHER SIDE AND INSTALL A WIGGLE
WIRE SECTION AT POINT 2 (CENTER), AND FAN
OUT FROM THERE. COMPLETE THIS SIDE.
HELPFUL HINT: TO AVOID POLY DROOPING
BETWEEN BOWS, INSTRUCT A HELPER TO TENSION
THE POLY ONE SECTION AWAY FROM PERSON
INSTALLING THE WIGGLE WIRE (YOU WILL NOTICE
THE WRINKLES DISAPPEAR WHEN THIS METHOD IS
USED). WHEN THE PERSON WHO IS INSTALLING
THE WIGGLE WIRE MEETS THE PERSON
TENSIONING THE POLY, THE TENSIONER CAN MOVE
TO THE NEXT BOW.
ALSO, AFTER ALL WIGGLE WIRE HAS BEEN
INSTALLED, USING A BLUNT OBJECT, PRESS ALL
WIGGLE WIRE FIRMLY INTO BASE TO ENSURE IT
HAS BEEN SEATED PROPERLY.
THEN, STARTING IN THE CENTER OF THE END
HOOP, 3 , BEGIN INSTALLING WIGGLE WIRE
SECTIONS DOWN TO POINT 4 . GO BACK TO POINT
3 , AND INSTALL WIGGLE WIRE SECTIONS TO POINT
5 . DO THIS ON BOTH END FRAME SECTIONS.
AFTER THIS IS DONE, CUT REMAINING PIECES TO
APPROXIMATELY 12" LENGTHS. USE THESE IN THE
CORNERS (DOTTED LINES) TO REINFORCE THE TOP
COVER AND END POLY (SEE FIGURE 1 ).
*
*
INSTALLATION OF ROOF POLY
11
REV: AG-130603
8" - 12"
WIGGLE
WIRE
ROOFPOLY
WHEN INSTALLING WIGGLE WIRE ON
END HOOP, BE SURE THE PATTERN IS
REVERSED. SEE ABOVE
POLY DROOP
WIGGLE WIRE
INSTALLED
WIGGLE WIRE
NOT INSTALLED
ROOFPOLY
SECOND WIGGLE
WIRE SECTION
PERSON
TENSIONING

NOTE: IF THE POLY IS INSTALLED
ON A COOL DAY, IT MAY EXPAND
AS THE TEMPERATURE WARMS-
CAUSING IT TO DROOP.
IT MAY BE NECESSARY TO
RE-TENSION THE SHEET OF POLY
AT A LATER DATE.
FIGURE 1
4
3
5
2C
1A
B
FOR STRUCTURES WITHOUT SIDE WALL
VENTILATION, PROCEED TO "INSTALLATION OF
GROUND TO GROUND POLY" PAGE 10. WIGGLE
WIRE WILL BE INSTALLED IN THE SAME WIGGLE
BASE AS THE ROLL-UP CURTAIN FROM PAGE 8.
TRY TO PICK A CALM DAY. IF IT IS WINDY, IT'S
ALMOST IMPOSSIBLE TO HANDLE THE PLASTIC.
LAY OUT THE WIGGLE WIRE AROUND THE
PERIMETER OF THE STRUCTURE SO THEY ARE
HANDY. UNROLL THE POLY ON THE GROUND
ALONG THE LENGTH OF THE STRUCTURE. BE SURE
YOU HAVE EQUAL OVERHANG AT BOTH ENDS OF
THE GREENHOUSE.
PLACE ONE WORKER AT POINT A AND ONE AT
POINT B . IT HELPS TO HAVE ANOTHER WORKER
INSIDE THE FieldPro}AT POINT C , ON A LADDER,
TO HELP CARRY THE POLY OVER.
ONCE THE POLY IS IN POSITION, BEGIN INSTALLING
WIGGLE WIRE SECTIONS AT POINT 1 . COMPLETE
THIS SIDE OF THE GREENHOUSE, USING THE EDGE
OF THE POLY AS A GUIDE (3" TO 6" OVERHANG IS
ADEQUATE).
GO TO THE OTHER SIDE AND INSTALL A WIGGLE
WIRE SECTION AT POINT 2 (CENTER), AND FAN
OUT FROM THERE. COMPLETE THIS SIDE.
HELPFUL HINT: TO AVOID POLY DROOPING
BETWEEN BOWS, INSTRUCT A HELPER TO TENSION
THE POLY ONE SECTION AWAY FROM PERSON
INSTALLING THE WIGGLE WIRE (YOU WILL NOTICE
THE WRINKLES DISAPPEAR WHEN THIS METHOD IS
USED). WHEN THE PERSON WHO IS INSTALLING
THE WIGGLE WIRE MEETS THE PERSON
TENSIONING THE POLY, THE TENSIONER CAN MOVE
TO THE NEXT BOW.
ALSO, AFTER ALL WIGGLE WIRE HAS BEEN
INSTALLED, USING A BLUNT OBJECT, PRESS ALL
WIGGLE WIRE FIRMLY INTO BASE TO ENSURE IT
HAS BEEN SEATED PROPERLY.
THEN, STARTING IN THE CENTER OF THE END
HOOP, 3 , BEGIN INSTALLING WIGGLE WIRE
SECTIONS DOWN TO POINT 4 . GO BACK TO POINT
3 , AND INSTALL WIGGLE WIRE SECTIONS TO POINT
5 . DO THIS ON BOTH END FRAME SECTIONS.
AFTER THIS IS DONE, CUT REMAINING PIECES TO
APPROXIMATELY 12" LENGTHS. USE THESE IN THE
CORNERS (DOTTED LINES) TO REINFORCE THE TOP
COVER AND END POLY (SEE FIGURE 1 ).
*
*
INSTALLATION OF GROUND TO GROUND POLY
12
REV: AG-130603
8" - 12"
WIGGLE
WIRE
ROOFPOLY
WHEN INSTALLING WIGGLE WIRE ON
END HOOP, BE SURE THE PATTERN IS
REVERSED. SEE ABOVE
POLY DROOP
WIGGLE WIRE
INSTALLED
WIGGLE WIRE
NOT INSTALLED
SECOND WIGGLE
WIRE SECTION

FIGURE 1
FIGURE 2
1. RAISE CURTAIN ABOUT HALFWAY UP BY TURNING THE HANDLE ON THE
ROLL-UP UNIT. LOCATE AND INSTALL CRADLES 24" FROM END OF LOWER
SIDE RAIL ON BOTH ENDS OF THE STRUCTURE AND AT 12' SPACING BETWEEN
CRADLES. MEASURE 3/4" FROM TOP OF SIDE RAIL AND DRILL A Ø3/8" HOLE.
ATTACH CRADLES USING WOODTITE SCREWS AND CARRIAGE BOLT, LOCK
WASHER, AND HEX NUT. FIGURE 1
2. PLACE ROPE BRACKETS ON THE TOP RAIL MIDWAY BETWEEN THE
CRADLES ATTACH USING WOODTITE SCREWS. FIGURE 2
3. THREAD ROPE THROUGH THE CRADLES & ROPE BRACKETS, AS SHOWN.
TIGHTEN ROPE AND SECURE TO EACH END BRACKET ASSEMBLY S-HOOK.
ROLL-UP CURTAIN RETAINER INSTALLATION
13
REV: AG-130603
POLY NOT SHOWN
CRADLE ASSEMBLY
WITH S-HOOK
RC1311
WOODTITE
SCREW
NB1807 WOODTITE
SCREW
NB1807
BRACKET ASSEMBLY
WITH S-HOOK RC1310
1/4" x 3" CARRIAGE BOLT NB1828,
LOCK WASHER NB1860,
& HEX NUT NB1870

RC1010
ROLL-UP TUBE CLIP 1.315" (2) FT2070
ROLL-UP
CRANK RETAINER
RC1319
ROLL-UP CRANK (84")
WIGGLE WIRE HT1070
GABLE VENT ASSEMBLY
HT1062
ROLL-UP DR/VENT TUBE (42") WIGGLE WIRE BASE
RC1303
U-JOINT W/BOLTS
OPTIONAL VENT INSTALLATION
14
REV: AG-130603
WIGGLE WIRE BASE
WIGGLE WIRE GABLE VENT ASSEMBLY
HT1070
1. INSTALL WIGGLE WIRE BASE TO VENT OPENING WHERE SHOWN.
2. ATTACH HT1070 VENT ASSEMBLY PANEL TO END OF FIELDPRO ABOVE DOOR OPENING.
3. INSTALL WIGGLE WIRE ON SIDES, TOP AND BOTTOM.
4. TRIM HT1070 VENT ASSEMBLY PANEL TO APROXIMATE SIZE OF THE OPENING ABOVE THE DOOR.
5. SLIP HT1062 ROD END INTO POCKET.
6. CLIP ROLL-UP TUBE CLIP OVER ENDS OF POCKET ON HT1070 VENT ASSEMBLY OVER ROD.
7. ATTACH KNUCKLE RC1301 INTO ROD RC1319 AND TIGHTEN BOLTS.
8. ATTACH FT2070 ROLL-UP CRANK RETAINER ONTO DOOR VERTICAL APPROXIMATELY WHERE SHOWN
AND SET CRANK HANDLE INTO RETAINER.
TUBE CLIPS
RC1010
ROLL-UP CRANK
RC1319
U-JOINT W/BOLTS
RC1303
ROLL-UP DR/VENT TUBE (42")
HT1062
ROLL-UP CRANK RETAINER
FT2070
POCKET
VENT PARTS

FIGURE 1
1. LAY OUT CLEAR REINFORCED POLY DOOR ON A FLAT
SURFACE.
2. ASSEMBLE THE ROLL-UP TUBE WITH SNAP & TUBE BOTTOM
EXTENSION. FIGURE 1 INSERT ROLL-UP TUBE INTO ROLL-UP
DOOR SLEEVE.
3. SECURE THE POLY DOOR TO THE DOOR TUBE USING
ROLL-UP TUBE CLIPS APPROXIMATELY EVERY 36".
FIGURE 2
4. SET THE ROLL-UP DOOR WITH TUBE IN THE CRADLE.
5. LIFT THE FREE END OF THE POLY DOOR MATERIAL TO
THE TOP OF THE DOOR FRAME AND SECURE WITH
WIGGLE WIRE. BE SURE TO CENTER THE DOOR OVER
THE OPENING. FIGURE 3
NOTE: IT IS IMPORTANT THE ROLL-UP DOOR TUBE IS STILL
RESTING IN THE CRADLES DURING THIS PROCEDURE.
6. USING DOOR GROMMETS AS A VERTICAL GUIDE, DRILL 6 - 3/8" HOLES THROUGH DOOR
JAMBS AND WIGGLE WIRE BASE. INSERT CARRIAGE BOLT WITH THREADS TO THE OUTSIDE
AND TIGHTEN WITH LOCK WASHER & HEX NUT. FIGURE 4 INSTALL BALL KNOBS AND ATTACH
BUNGEE CORDS OVER BALL KNOBS FIGURE 5
7. INSTALL U-JOINT INTO ROLL-UP DOOR TUBE AND SECURE USING (1) 5/16" x 1 3/4" HEX BOLT
AND LOCK NUT THROUGH THE HOLE IN THE DOOR TUBE. FIGURE 6
8. ATTACH ROLL-UP CRANK TO THE OTHER END OF THE U-JOINT
USING 5/16" x 1 1/2" HEX BOLT AND LOCK NUT. FIGURE 6
9. CHECK OPERATION OF DOOR BY UNHOOKING BUNGEE CORDS AND ROLLING UP THE DOOR
TO TOP GROMMET ELEVATION, AND SECURING THE DOOR OPEN BY INSERTING A BUNGEE
BALL CORD THROUGH EACH GROMMET AND WRAPPING THE CORD AROUND THE ROLLED-
UP DOOR. INSERT BALL THROUGH LOOP OF CORD TO SECURE.
FIGURE 4
FIGURE 5
FIGURE 2
FIGURE 3
FIGURE 6
DOOR INSTALLATION
15
OPTIONAL
REV: AG-130603
3/8" x 2 1/2"
CARRIAGE BOLT NB1833,
LOCK WASHER NB1864,
& HEX NUT NB1874
ROLL-UP
TUBE CLIP
RC1010
BUNGEE CORD
5/16" x 1 3/4"
HEX BOLT NB1847
& LOCK NUT NB1751
ROLL-UP CRANK
RC1314
ROLL-UP
DOOR TUBE
SEE FIGURE 1
ROLL-UP TUBE
WITH SNAP
RC1007
TUBE BOTTOM
EXTENSION
RC1026