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  9. Polygroup SUMMER WAVES RP400 User manual

Polygroup SUMMER WAVES RP400 User manual

Should you encounter a problem with your Polygroup®Product, please DO NOT return the product to the place of purchase. All warranty claims must
be made directly to Polygroup®. For any setup and troubleshooting issues, please visit support.polygroupstore.com. Customer Service: +1 (888) 919-0070
.
You may be asked to return all or part of the product for inspection and/or repair. Do not return any product to Polygroup®without a Return
Merchandise Authorization number.
DO NOT RETURN PRODUCT TO STORE
For answers to common questions, setup videos and
troubleshooting tips, please visit support.polygroupstore.com
or call Customer Service: +1 (888) 919-0070
To order parts and accessories,
please visit
www.polygroupstore.com
READ AND KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
DISTRIBUTED BY: Polygroup®Trading Limited Unit 606, 6th Floor, Fairmont House, No.8 Cotton Tree Drive, Central, Hong Kong
Should you encounter any problems, contact Customer Service at +1 (888) 919-0070 from 8AM to 5PM MST, Monday-Friday.
Extended operating days and hours during peak season requirements. © 2020
OWNER’S MANUAL
09C3A4USA200
SUMMER WAVES®
CARTRIDGE FILTER PUMP
FOR ABOVE GROUND SWIMMING POOLS
RP350 / RP400 Models
OWNER’S MANUAL
Polygroup®Trading Limited (hereinafter “Polygroup®”) makes products at the best quality we are able to offer. All Polygroup®products
have been inspected against defects in materials and workmanship prior to leaving factory. Polygroup®is happy to offer warranty for the
repair or replacement of pool products for 180 days from the date of purchase. The provisions of this Limited Warranty only apply to the
original purchaser. Please keep your original store sales receipt, as this proof of purchase will be required and must accompany warranty
claims to Polygroup®or its designated agents. This Limited Warranty does not apply without proof of purchase; or should the purchaser
modify or repair the product themselves or by unauthorized people; use non-Polygroup®parts or accessories with the product; use the
product in contravention of the manufacturer’s instructions; use improper voltage; abuse the product in any way; or through accident or
negligence. This Limited Warranty will not cover consequential damages, including claims for loss of water, pool chemicals, damage, or
labor, normal wear-and-tear; nor acts of God outside the control of Polygroup®. Non-manufacturing defects, such as grasses that may
grow through the ground cloth and/or pool liner are examples of which Polygoup®cannot be held responsible for.
IN NO EVENT SHALL Polygroup®, ITS AUTHORIZED AGENTS, RELATED ENTITIES, OR EMPLOYEES BE LIABLE TO THE BUYER
OR ANY OTHER PARTY FOR DIRECT OR CONSEQUENTIAL DAMAGES. Some states or countries, or other jurisdictions, do not allow
the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This Limited Warranty is not extended to close-outs, factory seconds, or resold products (i.e. garage sales, online auctions, or online
retailers not purchased directly from Polygroup®). Any issues with items purchased from these types of vendors / sellers will need to be
addressed through these stores. Items purchased from seasonal stores will be treated with an “All Sales Final” Policy instead.
Limited Warranty
2
TABLE OF CONTENTS
Warnings
Preliminary steps, preliminary steps, Filter pump important notes, Filter pump power information, Parts list
Setup instructions
Use of pump, Motor care
Filter cartridge use & Care
Pool maintenance & Pool water care
Troubleshooting guide & Pool pump disassembly & Storage
Pump removal instructions for troubleshooting, Rotor inspection and replacement instructions
Replacement parts ordering info
ASME compliant suction fitting info
3 ~ 6
7 ~ 9
10 ~ 11
12
13
14
15
16 ~ 17
18 ~19
20
IMPORTANT SAFETY INSTRUCTIONS
When installing and using this electrical equipment, basic safety precautions should always be followed, including the following:
READ AND FOLLOW ALL INSTRUCTIONS
Keep for future reference. Failure to follow these warnings and instructions can result in serious injury or death to users, especially children.
NOTICE: CUSTOMERS WHO PURCHASE POOLS MAY BE REQUIRED BY LOCAL OR STATE LAW TO INCUR ADDITIONAL EXPENSES WHEN INSTALLING A POOL,
IN ORDER TO COMPLY WITH STATE OR LOCAL LAWS REGARDING FENCING AND OTHER SAFETY REQUIREMENTS. CUSTOMERS SHOULD CONTACT THEIR LOCAL
BUILDING CODE ENFORCEMENT OFFICE FOR FURTHER DETAILS. POLYGROUP®IS NOT RESPONSIBLE FOR ANY ADDITIONAL EXPENSES THAT YOU MAY INCUR.
WARNING
DO NOT SIT ON
OR LAY OVER
POOL WALL
YOU CAN BE PERMANENTLY
INJURED.
WARNING
AVOID ENTRAPMENT!
STAY AWAY FROM DRAINS & SUCTION
FITTINGS. YOUR HAIR, BODY & JEWELRY
CAN GET SUCKED INTO THE DRAIN. YOU
COULD BE HELD UNDER WATER & DROWN. DO
NOTUSE POOL IF DRAIN OR SUCTION OUTLET
COVER IS MISSING OR BROKEN.
DANGER
PREVENT DROWNING!
WATCH CHILDREN WHO ARE IN OR
NEAR THIS POOL CLOSELY. CHILDREN
UNDER 5 ARE AT HIGHEST RISK OR
DROWNING. EMPTY POOL OR PREVENT
ACCESS WHEN NOT IN USE.
NO DIVING!
SHALLOW WATER
YOU CAN BREAK
YOUR NECK AND BE
PARALYSED.
Safety Care for Children
1. Children, especially children younger than five years, are at high risk of drowning. Drowning occurs silently and quickly and can occur in as little as 2 in (5 cm) of water.
2. Keep children in your direct sight, stay close, and actively supervise them when they are in or near this pool and when you are filling and emptying this pool.
3. When searching for a missing child, check the pool first, even if the child is thought to be in the house.
4. Locate pumps and filters in such a way that children cannot climb on them and gain access to the pool.
5. WARNING: To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times.
Swimming Pool Barriers
Very Important:
Swimming pool barriers, which restrict access to the pool by small children, may be required by law. A barrier is necessary to provide protection against potential
drowning and near drowning. Barriers are not a substitute for constant supervision of children. Check state or local laws and codes before setting up the pool.
Swimming Pool Equipment
1. The use of artificial pool lighting is at the discretion of the pool owner. Lighting, when installed, should be in accordance with Article 680 of the National Electrical
Code (NEC
®
) or its latest approved edition and in consultation with a licensed electrical professional.
2. Keep all electrical lines, radios, speakers, and other electrical appliances away from the pool.
3. Do not place the pool near or under overhead electrical lines.
4. All electrical components installed in and/or adjacent to an above-ground/on-ground residential swimming pool shall be installed in accordance with and shall comply
with the requirements of the latest published edition of NFPA 70, National Electrical Code (NEC®) Article 680 "Swimming Pools, Fountains, and Similar Installations",
and any state or local code.
Filter Pump Awareness
1. WARNING: Risk of electric shock. Connect only to a grounding type receptacle. This product is provided with a ground-fault circuit-interrupter. If replacement of
the plug or cord is needed, use only identical replacement parts.
2. WARNING: To reduce the risk of electric shock, replace damaged cord immediately.
3. WARNING: To reduce the risk of electric shock, do not use the extension cord to connect the unit to the electric supply; provide a properly located outlet.
4. CAUTION: To reduce the risk of electric shock, the pool must be installed no closer than 6 feet (1.83 m) from any electrical outlet. Do not place portable appliances
closer than 5 feet (1.5 m) to the pool.
5. CAUTION: This pump is for use with storable pools only. Do not use with permanently-installed pools. A storable pool is constructed so that it is capable of being
readily disassembled for storage and reassembled to its original integrity. A permanently-installed pool is constructed in or on the ground or in a building such that
it cannot be readily disassembled for storage.
OWNER’S MANUAL
3
6. CAUTION: For continued protection against possible electric shock, this unit is to be mounted to the base in accordance with the installation instructions.
7. Do not bury the cord. Locate cord to minimize abuse from lawn mowers, hedge trimmers, and other equipment.
8. The pump is equipped with a Ground-Fault Circuit-Interrupter (GFCI).
To test the GFCI’s leakage protection function: Plug the GFCI power cord set into the power outlet, make sure the pump is in working mode (i.e. display screen of
the GFCI plug IS NOT showing “00”). Press the “TEST” button, the power to the pump should be interrupted by the GFCI and the pump will stop working. Press the
“RESET” button to restore the power. If the GFCI fails to interrupt the power to the pump while it is on, the GFCI is defective, so contact Customer Service.
If the GFCI interrupts power to the pump without the Test button being pushed, that means a ground current is flowing, indicating the possibility of an electric shock.
In this case, stop using the pump immediately, disconnect the pump from the power outlet, and have the problem corrected by a qualified service representative
before using the product again.
9. The Filter Pump is to be assembled by an adult; care should be taken in the unpacking and assembling of the Filter Pump. This pool may contain accessible
potentially hazardous sharp edges or sharp points that are a necessary part of the function of the Filter Pump.
10. If a drain or suction outlet cover is missing or broken, do not use the pool. Suction can cause body part entrapment, hair and jewelry entanglement, evisceration,
or drowning. Repair or replace the drain or suction outlet cover before allowing the pool to be used. During nighttime pool use, artificial lighting shall be used to
illuminate all safety signs, ladders, steps, deck surfaces, and walks.
11. The floor of the pool shall be visible at all times from the outside perimeter of the pool.
12. Post a list of emergency telephone numbers such as the nearest available police, fire, ambulance, and/or rescue unit. These numbers are to be kept near the
telephone that is closest to the pool.
13. Basic lifesaving equipment, including one of the following should be on hand at all times:
• A light, strong, rigid pole (shepherd's crook) not less than twelve feet (12’) [366 cm] long.
• A minimum one-fourth inch (¼”) [6.35 mm] diameter rope as long as one and one half (1 ½) times the maximum width of the pool or fifty feet (50’) [15.24 meters],
whichever is less, which has been firmly attached to a Coast Guard-approved ring buoy having an outside diameter of approximately fifteen inches (15”) [38.1 cm],
or similarly approved flotation device.
14. Pool shall be located at a minimum distance of 6 ft (1.83 m) from any receptacle, and all 125-volt 15- and 20-ampere receptacles located within 20 ft (6.0 m) of
the
pool shall be protected by a ground fault circuit interrupter (GFCI), where distances are by measuring the shortest path the supply cord of an appliance
connected
to the receptacle would follow, without piercing a floor, wall, ceiling, doorway with hinged or sliding door, window opening, or other effective permanent
barrier, to the inside pool wall.
Circulation Systems
1. The installer shall follow written instructions regarding positioning of all equipment connected to the circulation systems.
2. The installer shall follow written instructions provided for operating the circulation system components.
3. All circulation system components and pump that require replacement or servicing shall be installed according to the pump’s instruction manual.
4. Circulation equipment shall be installed per manufacturer’s instructions to provide proper mounting and support, to prevent damage from misalignment, settlement,
and vibration, and to minimize the potential for the accumulation of debris and moisture. Please refer to pump’s instruction manual.
Chemicals
For safety sake, ensure the deepest part of the pool is always visible. The user must properly maintain the clarity of the pool water at all times. Check the pH and
chlorine levels periodically and make sure they are within the recommended limits. Additional water treatment chemicals might be needed from time to time. Have
the water sample tested by a local pool supply store to determine if additional chemical is needed. Turn on the pump for the recommended hours daily. If you are
unsure of the time frames please refer to support.polygroupstore.com for the recommended Pump Operation Hours based on pool types and sizes. Clean and
replace filter cartridge frequently. Replace only with a genuine Polygroup®/ Summer Waves®Brand filter cartridge. Refer to the Filter Pump manual for additional
water care information.
Risk of Entrapment
1. Entrapment Avoidance: There shall be no protrusions or other obstruction in the swimming area, which may cause entrapment or entanglement of the user. If
a suction outlet cover is missing or broken, do not use the pool. Suction can cause body part entrapment, hair and jewelry entanglement, evisceration, or drowning.
Repair or replace the suction outlet cover before allowing the pool to be used.
2. DANGER! TO AVOID SERIOUS INJURY OR DEATH, CLOSE THE POOL OR SPA TO BATHERS IF ANY SUCTION OUTLET COVER/GRATE IS MISSING,
BROKEN, OR INOPERATIVE.
3. Never play or swim near drains or suction fittings. Your body or hair may be trapped causing permanent injury or drowning.
4. Never enter the pool or spa if a suction fitting or drain cover is loose, broken, or missing.
5. Immediately notify the pool/spa owner or operator if you find a drain cover loose, broken, or missing.
Risk of Drowning
1. Keep unsupervised children from accessing the pool by installing fencing or other approved barriers around all sides of pool. State or local laws or codes may
require fencing or other approved barriers. Check state or local laws and codes before setting up the pool.
2. Toys, chairs, tables, or similar objects that a young child could climb shall be at least four feet (4’) [121.92 cm] from the pool. The pump filter system shall be positioned
so as to prevent it being used as a means of access to the pool by young children. Do not leave toys inside pool when no longer in use, as toys and similar items
might attract a child to the pool.
3. Position furniture (for example: tables, chairs) away from pool and so that children cannot climb on it to gain access to the pool.
Risk of Electrocution
1. Keep all electrical lines, radios, speakers, and other electrical appliances away from the pool.
2. Do not place the pool near or under overhead electrical lines.
4
First Aid
1. Keep a working phone and a list of emergency numbers near the pool.
2. Become certified in cardiopulmonary resuscitation (CPR). In the event of an emergency, immediate use of CPR can make a lifesaving difference.
Special Warning
1. Local building codes may require obtaining a building or electrical permit. Installer shall follow regulations on setback, barriers, devices, and other conditions.
2. Safety signs shall comply with requirements of ANSI-Z535 and use signal wording.
3. DO NOT attempt to assemble this pool in adverse weather conditions, windy conditions, or when the temperature is below 60°F.
4. This is a storable filter pump, which should be disassembled and stored when temperatures are expected to fall below 32°F.
Extra Safety Warning
1. Adult supervision is always required.
2. Parents should learn CPR.
3. Keep all electrical radios, speakers, and other appliances away from the swimming pool.
4. When you touch the filter, pump, or electrical parts, be sure the ground under your feet is “Bone Dry.”
5. All electrical outlets should have a GFCI, and connections should be a minimum of 6 feet (1.83 m) from the outside perimeter of the wall of the pool.
From 6–10 feet (1.83–3.05 m), there should be either a fixed connection (outlet box) or twistlock connection with a GFCI.
6. Connect power cords to a 3-wire grounding-type outlet only.
7. Keep all breakable objects out of the pool area.
8. Alcohol consumption and pool activities do not mix. Never allow anyone to swim, dive, or slide under the influence of alcohol or drugs.
9. Severe electrical shock could result if you install your pump or filter on a deck. The pump or filter could fall into the water, causing severe shock or electrocution.
10. Do not install on a deck or other surface at, above, or slightly below the top rail of the pool.
11. Do not use the filter pump during severe weather conditions, i.e. electrical storms, tornadoes, etc.
12. Be aware of overhead power lines when vacuuming your pool or using a telescoping pole.
13. Check regularly for signs of wear or loose bolts that could make the deck unsafe.
14. Please contact pool site dealer or manufacturer for additional safety signs if deemed necessary.
15. For pool service, select a certified pool professional. For additional safety information, see www.APSP.org
Consumer Awareness Booklets and Information Source
Contact: U.S. Consumer Product Safety Commission at www.cpsc.gov/safety-education/safety-guides/pools-and-spas, Pub. #362 “Safety Barrier Guidelines for Home Pools.”
1. The Sensible Way to Enjoy Your Above-ground/On-ground Swimming Pool.
2. Children Aren’t Waterproof.
3. Layers of Protection.
4. Pool and Spa Emergency Procedures for Infants and Children.
5. Be Safety Aware.
Copies of the above brochures are available free from the APSP at www.APSP.org
Safety Education Programs and Materials
Educational programs and materials (i.e., seminars, workshops, brochures, videos, instructional guides) are available from the APSP, other aquatic safety groups,
and from private firms. As a means of communicating useful safety information to pool owners/operators, and users, industry members are permitted to provide such
information to owners/operators and to request or require owners/operators to sign a statement that they have received, read, and will follow the guidelines.
Other sources of safety information:
• www.cdc.gov
• www.cpsc.gov
• www.drowningpreventionalliance.com
• www.nspf.org
• www.safekids.org
ANSI American National Standards Institute
25 West 43rd Street, New York NY 10036
Contact: 212-642-4900
www.ansi.org
APSP Association of Pool & Spa Professionals
(formerly National Spa and Pool Institute)
2111 Eisenhower Avenue, Suite 500
Alexandria VA 22314-4679
Contact: 703-838-0083
www.apsp.org
5
OWNER’S MANUAL
SAVE THESE INSTRUCTIONS
ASME American Society of Mechanical Engineers
Two Park Avenue, New York NY 10016-5990
Contact: 800-843-2763 (U.S. & Canada) 973-882-1170 (outside North America)
www.asme.org
NSPI National Spa and Pool Institute (see APSP)
UL Underwriters Laboratories
333 Pfingsten Road,Northbrook IL 60062-2096
Contact: 877-854-3577 or 847-272-8800
www.ul.com
NSF NSF International
P.O. Box 130140
789 N. Dixboro Road
Ann Arbor MI 48105
Contact: 800-673-6275 or 734-769-8010
www.nsf.org
ASTM ASTM International (formerly American Society of Testing & Materials)
100 Barr Harbor Drive, P.O. BOX C700
West Conshohocken, PA 19428-2959
Contact: 877-909-2786 (USA & Canada) or 610-832-9585 (International)
www.astm.org
NEC National Electrical Code (see NFPA)
NFPA National Fire Protection Association
1 Batterymarch Park, Quincy MA 02169-7471
Contact: 800-344-3555 (U.S. & Canada) or 617-770-3000 (International)
www.nfpa.org
Filtration Systems
Any equipment connected to the circulation systems shall be positioned so as to prevent their being used as a means of access to the pool by young children. (See
the latest published edition of ANSI/APSP-8 Model Barrier Code for Residential Swimming Pools, Spas, and Hot Tubs.)
Barriers
Barriers are necessary to provide protection against potential drowning and near drowning, and barriers are not a substitute for the constant supervision of children.
(See latest published edition of ANSI/APSP-8 Model Barrier Code for Residential Swimming Pools, Spas, and Hot Tubs.)
Risk of Drowning, Entrapment, and Diving Accidents
Publications are available that describe the risk of drowning, entrapment, and diving accidents. Available publications related to pool safety include the Association
of Pool and Spa Professionals’ (APSP) booklets entitled: The Sensible Way to Enjoy Your Above-ground/On-ground Swimming Pool, Children Aren’t Waterproof,
Pool and Spa Emergency Procedures for Infants and Children, Layers of Protection, and the latest published edition of ANSI/APSP-8 Model Barrier Code for
Residential Swimming Pools, Spas, and Hot Tubs.
Installer Responsibilities
All of these components shall be positioned so as to prevent their being used as a means of access to the pool by young children.
(See Barrier Code for Residential Swimming Pools, Spas, and Hot Tubs.)
6
7
OWNER’S MANUAL
1. READ ALL INSTRUCTIONS CAREFULLY and get a thorough understanding of what is required to assemble your RP series Filter Pump.
2. It is recommended that you have some petroleum jelly (not included) on hand for lubricating the gaskets.
FILTER PUMP MODEL
RP350
RP400
WATTAGE
20 Watts
25 Watts
AMPERAGE
0.35 Amps
0.2 Amps
FILTER PUMP POWER INFORMATION
PARTS LIST
PRELIMINARY STEPS
FILTER PUMP IMPORTANT NOTES
OWNER’S MANUAL
1. Installer shall follow written instructions provided for operation of the filter pump systems.
2. All electrical components shall be installed in accordance with Article 680 of the National Electrical Code (NEC) “Swimming Pools, Fountains and Similar Installations”
or its latest approved edition.
3. DO NOT use this product to dispense powdered chlorine, shock treatment, or any other type of chemicals as damage to the pump, filter cartridge, and pool will occur.
4. The RP Series Filter Pump systems are manufactured by Polygroup®and ETL control number 4000608 and 4006317 - double insulated and grounded - 120 Volts
A.C. - 60 Hz. (All unit must have a minimum of 105 Volts A.C. to start and run properly.)
ITEMSQTY.
2
1
1
2
1
1
1
1
2
4
1
1
1
1
1
PARTS NAME
Fitting Gasket
Suction Fitting
Suction Fitting Washer (SF Washer)
Return/Suction Fitting Lock Nut
Suction Fitting Cap (SF/Service Cap)
Return Fitting
Return Fitting Diverter (RF Diverter)
Return Fitting Plug (RF/Service Plug)
Hose
Hose Camp
Filter Pump Assembly
A) RP350
B) RP400
Vent Screw
Vent Screw O-Ring
Seal Top
Canister Gasket
QTY.
1
1
1
1
1
1
1 set
1
4
1
1 set
PARTS NAME
Filter Pump Canister
Motor Assembly
A) RP350
B) RP400
Type D Filter Cartridge
Pump Motor Body
A) RP350
B) RP400
Rotor Assembly
A) RP350
B) RP400
Volute Housing
Volute Housing Screw Set (2 ea.)
GFCI Power Cord Set`
Filter Pump Port / Fitting O-Ring
Volute Housing Inlet O-Ring
Motor Assembly Screw and Washer Set (4 ea.)
ITEMS
1
2
3
4
5
6
7
8
9
26
8
9
7 5
6
24
1
4
8
11
RETURN FITTING
2
24
1
3
4
10
SUCTION FITTING
RP350 / RP400
23
9
OWNER’S MANUAL
12
13
14
15
17B
18
16
RP400
24
26
RP350
20A
19A
20B
21
22
19B
24
25
21
22
24
25
12
13
14
15
18
16
24
17A
26
10
1. Set up the pool by following all the instructions that come with the pool. Do not
fill with water until the Filter Pump is properly installed. Locate the Outlet and
Inlet openings on the pool wall.
3. Lubricate the Fitting Gasket with petroleum jelly (not included)
and install the Return Fitting on the Inlet opening of the pool.
2. Lubricate the Fitting Gasket with petroleum jelly (not included) and
install the Suction Fitting on the Outlet opening of the pool.
SETUP INSTRUCTIONS
4. Remove the Filter Pump
w
, Hoses
9
, and Hose Clamps
q
from
the package.
WARNING:
CLIMBING HAZARD! PLEASE PREVENT CHILDREN FROM CLIMBING ON THE FILTER CANISTER TO GAIN ACCESS TO THE POOL.
Before assembling your product, please take a few minutes to check the contents and become familiar with all the parts.
11
9
10
43
1
2
Inlet
Outlet
Outside Pool Wall
Inside Pool Wall
7
6
1
4
Outside Pool Wall
Inside Pool Wall
OWNER’S MANUAL
11
8. Do not plug in the filter pump at this point. Begin to fill the pool with water
until the water level reaches the fill line.
5. Lubricate the O-rings on the Suction Fitting and the Filter Pump Inlet
with petroleum jelly (not included). Connect the Hose
9
from the
Suction Fitting
q
to the Filter Pump Inlet.
6. Lubricate the O-rings on the Return Fitting and the Filter Pump Outlet
with petroleum jelly (not included). Connect the Hose
9
from
the Return Fitting to the Filter Pump Outlet.
7. Tighten all Hose Clamps
q
to prevent water leakage.
9. Air is now trapped inside the Filter Pump system, which will prevent the
water from flowing smoothly. To VENT the system (release the
trapped air), open the Vent Screw
e
at the top of the pump by
turning it counter-clockwise. The water pressure will force out all the
trapped air inside the Filter Pump system. Tighten the Vent Screw
e
when you see water flowing out from the Seal Top
t
.
10. Adjust the Return Fitting Diverter
7
to maximize the circulation of the
pool water.
9
10
7
360°
4
9
10
14
12
14
12
Fill Line
Inside Pool Wall
It is recommended to point the diverter
down and away from the suction or
water intake for optimum pool circulation.
12
IMPORTANT! Your filter pump is protected by a thermal switch. The switch senses the temperature of the filter pump. If it gets too hot, the switch will stop the
pump from running until it cools off. This is a safety device to prevent pump damage and prolong service life. If your pump is automatically turning off, it is because of
high pool water temperature and/or low water flow through the pump. If this happens you need to check the water flow and correct it if needed, as this filter pump uses the
water flow for cooling. It is recommended that you run the pump at night or early morning when the temperature is lower to prevent overheating.
PUMP MOTOR CARE
1. Locate a grounded receptacle at least 15 feet (4.5 m) away from the pool.
2. To turn on the Pump, plug in the GFCI power cord set
f
to the power outlet.
3. The GFCI power cord set
f
comes with a pre-set timer function.
a. Default timer setting: When the power is on, the display screen shows “10”, indicating that the default working
time of the pump is 10 hours. The pump will automatically turn off after the 10 hours and remain off for 14 hours. This
is based on a 24-hour cycle. This cycle will then continue as long as the power is on.
b. Time adjustment: Press the "SET" button to set the desired operating time of the pump between 1 to 10 hours,
with each press increases the time by 1 hour. For example, when the display screen on the plug shows “05”, the pump will
work for 5 hours and restart after a 19 hours break.
c. If the display screen shows "00", it indicates that the pre-set working time has ended and the pump is currently off.
d. To restart the pump earlier than the pre-set time, press the “SET” button.
In this case, the pre-set working time will increase by 1 hour from the previous setting.
4. To turn off the pump, press the “TEST” button of the GFCI Plug, and unplug it from the power outlet.
If you accidentally press the “TEST” button while the pump is working, you can press the “RESET” button to restore the pump to work.
5. From inside the pool, check if the water flow from the RF Diverter
7
is correct. It should feel like a solid stream of water returning to the pool. If not, or if you feel
a reduction in flow, clean or replace the Filter Cartridge
o
For details, see FILTER CARTRIDGE USE & CARE (p. 13) as well as Symptom 2 of the
TROUBLESHOOTING GUIDE (p. 15).
6. VERY IMPORTANT: Check and adjust the pH and chlorine levels daily. FILTER PUMP ALONE WILL NOT PREVENT ALGAE FROM GROWING IN POOL
WATER; THIS CAN ONLY BE DONE BY MAINTAINING PROPER CHLORINE AND pH LEVELS AT ALL TIMES. For details, see POOL WATER CARE (p. 14).
USE OF PUMP
GFCI Plug with
Timer Function
*Do not connect to
another timer device
23
“RESET” button:
• When the display screen shows a number between "01” to “10", but the pump is not working (e.g. the "TEST" button is pressed
while the pump is working), you can press the "RESET" button to restore the pump to work.
• When the display screen shows "00”, the pump has stopped working, pressing the "RESET" button will have no action.
“TEST” button:
• To test the GFCI’s leakage protection function: Plug the GFCI power cord set into the power outlet, make sure the pump is in
working mode (i.e. display screen of the GFCI plug IS NOT showing “00”). Push the “TEST” button, the power to the pump should
be interrupted by the GFCI and the pump will stop working.
• When the display screen shows "00”, the pump has stopped working, pressing the "TEST" button will have no action.
“SET” button:
• Press the "SET" button to set the desired operating time of the pump between 1 to 10 hours, with each press increases the time
by 1 hour.
• If the display screen shows "00", press the "SET" button will restart the pump. In this case, the pre-set working time will increase
by 1 hour from the previous setting.
Display Screen:
• Shows “01”, “02”…to “10” to represent the pre-set working time when the GFCI power cord set is plugged into a power outlet.
• Shows "00” when the pump is in off mode.
Description of GFCI Plug with Timer Function
OWNER’S MANUAL
13
5. After you finished cleaning the filter cartridge, liberally lubricate the GASKET
y
with petroleum jelly and re-assemble in reverse order. Before restarting the filter
pump, be sure to remove the Service Plug
8
and Service Cap
5
.
6. Suntan oils, body oils, and algae can form a coating on the filter pleats which may not be thoroughly removed by hosing. Such films of oils and/or algae will rapidly
clog up the filters’ pores, greatly reducing filtration. Therefore, it is imperative to remove such materials from the filter element as soon as possible. To remove oils,
we recommend soaking the cartridge in a solution of 1 lb. of tri-sodium phosphate (TSP or any other strong detergent) to 5 gallons of water for up to 12 hours.
Tri-sodium phosphate is available in many supermarkets, hardware stores, or janitorial supply stores. After the oils have been removed, rinse the filter cartridge to
remove any dirt. If algae is a problem, add 1/2 pint of pool chlorine or 1 pint of liquid household bleach to the cleaning solution, 1 hour before removing the filter
cartridge from the solution. Thoroughly rinse the filter cartridge before replacing it in the filter case. Check the pool chemistry to determine the cause of algae growth.
7. Excessive calcium and/or mineral deposits may build up on a filter cartridge and should be handled differently. Contact your local pool supply store to ask about
additional filter cartridge cleaners or treatment for calcium or mineral deposits. Check pool chemistry for high pH or alkalinity; this may cause a calcium or mineral
build-up.
8. A spare “stand-by” Filter Cartridge
o
is an excellent investment. It provides a convenient way to continue filtration of your pool while cleaning or replacing a dirty
Filter Cartridge
o
. Also, a well-maintained, clean cartridge assures you that your filter will always be ready to operate at peak efficiency.
9. Filter cartridges may be purchased at the store you purchased your pool from, or ordered from Polygroup® at polygroupstore.com. Always replace with genuine
Polygroup®SUMMER WAVES®filter cartridges.
1. Turn off and unplug the Pump. Remove the RF Diverter
7
from the
Return Fitting
6
and plug with the Service Plug
8
. Hand tighten the
Service Cap
5
onto the Suction Fitting
2
.
2. To depressurize the Filter Pump system, vent the filter pump by twisting
the Vent Screw
e
counter-clockwise.
3. Use both hands to twist off the Seal Top
t
by turning counter-clockwise.
Remove the Filter Cartridge
o
.
4. The filter cartridge can be cleansed of coarse dirt and debris by
thoroughly pressure washing inside and out with a garden hose,
making sure to wash between all pleats. Allow a few hours for
the filter to fully dry and CAREFULLY BRUSH the pleats to
avoid damaging the filter cartridge. DO NOT scrub the pleated
surface areas. Cleaning and scrubbing a filter too vigorously will
wear out the cartridge much faster than if it is simply
hosed off correctly.
To ensure pool water stays clean,please clean the filter cartridge
every day and change when required.
14
18
FILTER CARTRIDGE USE & CARE
5
28
7
6
14
12
14
12
Inside Pool Wall
14
POOL MAINTENANCE
NOTE :
1. Hot weather/heavy use may require pH and chlorine levels to be maintained on the upper side of the scale and superchlorination of the pool every week.
2. Using a pool cover and/or solar cover (available at polygroupstore.com) will assist in maintaining your pH and chlorine levels by reducing the amount of evaporation
from your pool.
CAUTION - Concentrated chlorine levels and low pH levels will damage pool. You must follow the instructions for the pool chemicals you use, as to quantity and
recommended usage. NEVER drop lumps or pellets of chemicals in pool; this may present a hazard to swimmers and/or damage your liner.
1. The following items are required to get your pool ready for use. They are available at polygroupstore.com or your local pool supplies stores:
a. Test kit – for checking the chlorine and pH levels of the pool water
b. Floating chlorine dispenser (not included) and chlorine tablet – for water disinfection and prevention of the growth of algae
c. pH control chemicals – for adjusting the pH level up (soda ash) or down (acid)
d. Algaecides – to eliminate algae
e. Superchlorinator – to destroy (“shock”) the combined chlorine, ammonia, nitrogen, and organic compounds that build up in pool water over time and with
extended use
f. Leaf net with handle – for removing leaves, trash, insects, etc. from the pool
2. Use test kit daily to check pH and chlorine levels. Adjust accordingly using the required chemicals.
NOTE: Excessive levels of chlorine or low pH levels will damage pool liner.
3. The pool can be cleaned using a garden hose powered vacuum from Polygroup®or a pool supply store.
4. Using a foot bath near the pool to wash off your feet prior to entering the pool will assist in keeping the pool clean.
5. Well water often presents special problems with water chemistry. If you must use well water, take a sample to your local pool chemical supplier for analysis before
adding ANY chemicals.
6. Refer to the retail package box or visit the support pages at support.polygroupstore.com for the capacity of your pool. You will need this information to determine
the amount of chemicals you will need to correct the pool water.
NOTE: It is recommended to use a 5 gallon bucket of water to mix and dissolve your chemicals and then applying directly to the pool water. Follow manufacturer’s
label directions on all chemicals. *Most pool supply stores will test your pool water for free and advise you of what chemicals you need, and the correct amount to
use for your pool. You will need to tell them the pool capacity in gallons.
7. IMPORTANT - We cannot emphasize enough the importance of proper and adequate daily chemical treatment. Chlorine and pH levels must be properly
maintained at all times. PUMP AND FILTER ALONE WILL NOT PREVENT ALGAE FROM GROWING IN POOL WATER; THIS CAN ONLY BE DONY BE
MAINTAINING PROPER CHLORINE AND pH LEVELS AT ALL TIMES.
• Maintain pH level between 7.3 and 7.8.
• Maintain chlorine level between 1.0 and 1.6 ppm (parts per million).
• Superchlorinate your pool at least every other week.
POOL WATER CARE
1. Check and adjust pH and chlorine levels daily using required chemicals. See Section “POOL WATER CARE.” or contact your local pool store.
2. Check filter pump output daily. If flow is reduced, see Symptom 2 in Section “TROUBLESHOOTING GUIDE.”
3. Check filter pump, hoses and fitting for leaks. If a leak is found, see Symptom 4 in Section “TROUBLESHOOTING GUIDE.”
4. Run the pump for the recommended number of hours daily. If you are unsure of the time frame please refer to support.polygroupstore.com for the recommended
"Pump Operation Hours" bases on pool types and sizes.
OWNER’S MANUAL
15
1
2
3
4
SYMPTOM CAUSE SOLUTION
Motor fails to
start or kicks
on and off
A Unit must be plugged into a 3-wire grounded power outlet. Press the reset button on
the GFCI to start the pump.
B Reset the GFCI plug and/or circuit breaker. If problem persists, have the circuit
checked by a qualified electrician.
C Check the line voltage, it must be in the range of 105 to 125 Volts A.C.
No flow or slow
water flow through
the return hose.
Filter pump is not
cleaning the pool
properly (e.g. cloudy/
green water)
Water leakage
A Fill the pool to the fill line. The suction fitting must be at least 4” under water.
A Maintain chlorine level between 1.0 to 1.6 ppm.
B Maintain pH level between 7.3 to 7.8.
C Clean or replace the filter cartridge (See p. 12). A spare cartridge makes servicing
more convenient.
A Make sure the hose clamp
q
is positioned properly over the hose and O-ring
g
to ensure a proper seal. Adjust hose clamp, check o-ring and re-tighten.
Check hose for any holes or cracks and replace if needed.
D Inspect the filter cartridge for holes or tears. If visibly damaged; replace the filter
cartridge
E Check for obstructions in the suction hose or fitting and in the return hose or fitting.
F Have water tested at pool supply store. It may be necessary to add other chemicals
due to varying water quality in different localities.
G Chemicals are required to maintain clean pool water. Clean pool and filter more often.
B Check for obstructions in the suction hose or fitting and in the return hose or fitting.
A Unit not plugged in or
GFCI not activated
B GFCI Plug and/or circuit
breaker tripped
C Low voltage
A Low pool water level
A Chlorine level is not in
the suitable range
B pH level is not in the
suitable range
C Dirty filter cartridge
D Damaged filter
cartridge
E Slow water flow
F Other Chemicals Required
G Pool water very dirty
B Inlet/Outlet clogged
C Dirty filter cartridge
A Hose area: Suction or
Return hose does not fit well
on canister connections and/
or wall fitting connections
B Vent screw in Seal Top
C Seal Top
C Clean or replace the filter cartridge (See p. 12). A spare cartridge makes servicing
more convenient.
B Check O-ring
r
for damage. Replace if needed. Tighen the Vent Screw
e
.
C Check Gasket
y
for damage. Replace if needed. Tighten the Seal Top
t
.
TROUBLESHOOTING GUIDE
POOL PUMP DISASSEMBLY & STORAGE
WARNING: TURN OFF THE PUMP AND UNPLUG THE POWER CORD BEFORE TROUBLESHOOTING THE FILTER PUMP.
1. First turn the pump off and unplug the main power cord of the system. Remove the RF Diverter 7from the Return Fitting 6and then seal the Return Fitting 6
with the Service Plug 8. Hand tighten the Service Cap 5onto the Suction Fitting 2.
2. Slowly unscrew the Vent Screw efrom the Seal Top tto depressurize the pump.
3. Remove the Seal Top tby turning it counter-clockwise.
4. Remove the Filter Cartridge o.
5. Loosen all four Hose Clamps q, remove the Hoses 9and allow water to drain out.
6. Clean and dry all filter pump parts including the Filter Cartridge.
7. Liberally lubricate the O-ring rand Gasket ywith petroleum jelly, and then reassemble them, along with the Seal Top tand Vent Screw e, onto the
Canister u. Store all parts carefully in an airtight plastic bag.
8. Store all the parts in a dry environment that remains above 32 degrees Fahrenheit at all times.
16
1. First turn the pump off and unplug the main power cord of the system. Remove the RF Diverter
7
from the Return Fitting
6
and then seal the Return Fitting
6
with the Service Plug
8
, Hand tighten the Service Cap
5
onto the Suction Fitting
2
.
2. Slowly unscrew the Vent Screw
e
from the Seal Top
t
to depressurize the pump.
3. Loosen the Hose Clamps
q
at the filter pump inlet and outlet. Detach both Hoses
9
from the filter pump.
4. Turn the filter pump upside down. Remove the Motor Assembly Washer and Screw Set
h
.
(REMEMBER TO KEEP ALL PARTS IN A SAFE PLACE FOR REASSEMBLY LATER)
1. To replace the Rotor Assembly
a
, remove the Volute Housing Screw Set
d
. Grasp the Pump Motor Body in one hand and the volute cover discharge nozzle in
the other hand. Rotate the nozzle counterclockwise to release the tabs of volute housing from the brackets of pump body.
2. Carefully pull upwards once the tabs are clear of the brackets.
3. Remove the Volute Housing
s
and pull out the Rotor Assembly
a
from the Pump Motor Body
p
. Please be careful as the Rotor Assembly has multiple parts
which may come out separately.
4. Inspect the Rotor Assembly to make sure that it has all of its parts and that the Rotor Shaft, Magnet Axle, or Impeller are not broken as this will cause the pump
to fail. If your Rotor Assembly is broken, a complete Rotor Assembly may be purchased at polygroupstore.com without having to replace the whole pump.
PUMP REMOVAL INSTRUCTIONS FOR TROUBLESHOOTING
ROTOR INSPECTION AND REPLACEMENT INSTRUCTIONS
16
16
17
17
25
(REMEMBER TO KEEP ALL PARTS IN A SAFE PLACE FOR REASSEMBLY LATER)
5. Remove the Motor Assembly
i
from the Canister
u
.
OWNER’S MANUAL
17
5. Please see Pool Support - Filtration System Troubleshooting for the RP350/RP400 Filtration System at support.polygroupstore.com.
PLEASE NOTE: Even if the rotor assembly is in perfect condition; if it is not seated properly between the volute housing and the pump it will not function correctly.
6. To reassemble the pump (Motor Assembly): Carefully insert the Rotor Assembly
a
into the Pump Motor Body
p
. The force of the magnet will pull the rotor
assembly into the pump. Ensure that the Rotor Assembly is completely assembled and aligned correctly inside the pump body.
7. Once the rotor has been inserted, fasten the volute housing tabs back under the brackets of pump body by turning the volute housing discharge nozzle clockwise.
8. Tighten the Volute Housing
s
With the Volute Cover Screw Set
d
to complete the reassembly of the pump (Motor Assembly).
9. Slowly insert the Motor Assembly
i
back into the Canister
u
, and fasten the Motor Assembly
i
With Motor Assembly Washer and Screw Set
h
.
19
20
21
22
Volute Hosing
Discharge Nozzle
Slide the tabs of Volute Housing
underneath the brackets of
Pump Body to lock
Brackets on pump body
Rotor Assembly
Shaft End Cap
Washer
Impeller
Magnet Axle
Rotor Shaft
(This shaft should go through
all the parts and into both
Shaft End Caps)
Washer
Shaft End Cap
pump body
Volute Housing Screws
RP350 RP400
P58PF1520K01
P58281283W05
P58PF1510K01
P58PF1430W05
P58PF2820P01
P58PF7800W05
P58PF7790W05
P58PF0620K01
P58125036W01
P58220221W05
P58534000W05
P58031000K01
P58PF5290W05
P58096000K01
P58530000W05
P53F0350C001
P581041037PR
P581160049B1
P58PF5270K01
P5816300270B
P58PF1520K01
P58281283W05
P58PF1510K01
P58PF1430W05
P58PF2820P01
P58PF7800W05
P58PF7790W05
P58PF0620K01
P58125036W01
P58220221W05
P58534000W05
P58031000K01
P58PF5290W05
P58096000K01
P58530000W05
P58F0400C000
P581041037PR
P58050400001
P58PF5270K01
P5816300270B
1
2
3
4
5
6
7
8
9
10
12
13
14
15
16
17
18
20
22
21
REPLACEMENT PARTS ORDERING INFO
18
OWNER’S MANUAL
19
RP350 RP400
P58030001K01
P58031001K01
P5816400290A
P584150006W1
P58PF5620P01
P58003689W05
P53FR035AW05
P58030001K01
P58031001K01
P5816400290A
P584150006W1
P58PF5620P01
P58003689W05
P53FR0400W05
24
25
26
*
*
*
*
ASME COMPLIANT SUCTION FITTING INFORMATION
9. PSF-100A or PSF-100B Suction Outlet Fitting is to be replaced every 5 years.
10. No tool is required for installation.
11. Service & winterizing instructions:
a. CAUTION! DO NOT EXCEED THE MAXIMUM ALLOWABLE FLOW RATE: 24 gallons per minute (1,440 gallons per hour)
b. Carefully observe and inspect the suction outlet fitting for damage and tampering. Missing, broken or cracked suction outlet fitting must be replaced before
each use of your pool.
c. Loose suction outlet fitting should be reattached or replaced before each use of your pool.
d. Remove and store the suction outlet fitting assembly if temperatures are expected to fall below 32°F (0°C).
1. PSF-100A and PSF-100B Suction Outlet Fitting are certified by IAPMO in accordance with the ASME/ANSI/APSP/ICC-16 2011 Suction Fittings for Use in
Swimming Pools, Wading Pools, Spas, and Hot Tubs.
2. This is a submerged suction outlet fitting for use with aboveground swimming pool.
3. For single drain only. Use only ONE outlet fitting for each pump.
4. Do not locate this suction outlet fitting on sitting areas or on the backrest for such seating area.
5. Install this outlet fitting at location recommended by the pool manufacturer. Maximum height 1.8 m from the ground.
6. The maximum allowable flow rate of this suction outlet fitting is 24 gallons per minute (1,440 gallons per hour).
7. Connection hose:
a. Model PSF-100A is to be connected with 1 ¼” (31.8mm) diameter hose.
b. Model PSF-100B is to be connected with 1 ½” (38.1mm) diameter hose.
8. The suction outlet fitting is to be mounted at the suction outlet fitting opening as specified by the manufacturer of the aboveground pool. The diameter of this
opening should be within the range of 1.77” to 1.85” (45mm to 47mm). Refer to the following diagram for detailed assembly instructions:
PSF-100A and PSF-100B Suction Outlet Fitting (For Aboveground Pool)
Swimming Pool
Hose
Hose Clamp
Lock Nut, to be tightened by hand
Rubber Gasket
Water Cap, to be installed only
during pump maintenance
or filter cartridge replacement
Suction Fitting, PSF-100A
or PSF-100B
Flat Washer
20

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