Power Master rsw User manual

Installation Manual
UL 325 AND UL 991 LISTED
SWING GATE OPERATOR
UL
R
PowerMaster
2
Important Safety Information……………..…………….......3
UL Installation and Safety Considerations……..…....……4-5
System Designer Safety Instructions……...…….……..........6
Installer Safety Instructions ………...……....…………...... 7-10
End User Safety Warnings …….………………………11-14
Manual Operation………………….…..……...….…….....14
Installation & Setup Procedure
Before Installing Operator……..…...……..……...………15
Installation Layout………………......………..…………...16
Installation of Operator………………..……….…....17-20
Electrical Connections………………..………………21-2
2
Left Hand/Right Hand Conversion …………….……........22
Connection of a 3 Button Station …………………………23
Limit Adjustment ……..…….…...………….…………23-25
Master/Slave Installation ……………………….……. 26-27
Timer To Close……….…………………….…….………27
Accessory Connections
Connection of a Radio………….….…………….…….…28
Loop Detector Systems…..……………….….…….……..29
Loop Installation (Standard Layout Chart)....……….……30
Cutting The Required Groove……..........……...................31
Loop Connections………………..…...……..….…………........33
Safety Device Connections
Inherent Obstruction Sensing Device…………………....…..…34
Secondary Obstruction Sensing Devices
Contact - Sensing Edge ………………...........35
Non-Contact – Photo Eyes …………..…… ..37
Maintenance Log/Notes……………….……….................39
Warranty……………….…………..…….……………….40
TABLE OF CONTENTS
MODEL“RSW”
RESIDENTIAL SWING GATE OPERATOR

3
IMPORTANT!
FOR SWING GATE OPERATING SYSTEMS
SAFETY IS EVERYONE’S BUSINESS
Automatic gate operators provide convenience and security to
users. However, because these machines can produce high
levels of force, it is important that all gate operator system
designers, installers, and end users be aware of the potential
hazards associated with improperly designed, installed, or
maintained systems. Keep in mind that the gate operator is a
component part of a total gate operating system.
The following information contains various safety precautions
and warnings for the system designer, installer and end user.
These instructions provide an overview of the importance of
safe design, installation, and use.
Warnings are identified with the ▲symbol. This symbol will
identify some of the conditions that can result in serious injury or
death. Take time to carefully read and follow these precautions
and other important information provided to help ensure safe
system design, installation and use.
▲WARNING:Gate operators are only one part of a
TOTAL GATE OPERATING SYSTEM. It is the
responsibility of purchaser, designer, and installer to ensure
that the total system is safe for its intended use. All
secondary entrapment safety devices must be
RECOGNIZED by U/L to ensure the safety of the complete
operating system.
4
U/L INSTALLATION AND SAFETY
CONSIDERATIONS
INSTALLATION CLASSES
CLASS I – RESIDENTIALVEHICULAR GATE OPERATOR
A vehicular gate operator (or system) intended for use in
a home of one to four single-family dwellings, or a garage or
parking area associated therewith.
CLASS II–COMMERCIAL/GENERAL ACCESS VEHICULAR
GATE OPERATOR
A vehicular gate operator (or system) intended for use in a
commercial location or building such as a multifamily housing
unit (five or more single family units), hotel, garages, retail store
or other building servicing the general public.

5
CLASS III- INDUSTRIAL/LIMITED ACCESS VEHICULAR
GATE OPERATOR
A vehicular gate operator (or system) intended for use in an
industrial location or building such as a factory or loading dock
area or other locations not intended to service the
general public.
CLASS IV- RESTRICTED ACCESS VEHICULAR GATE
OPERATOR
A vehicular gate operator (or system) intended for use in a
guarded industrial location or building such as an airport area or
other restricted access locations not servicing the general
public, in which unauthorized access is prevented via
supervision by security personnel.
6
SYSTEM DESIGNER SAFETY INSTRUCTIONS
The illustrations and descriptive captions found on the
following pages provide precautions to help eliminate
injuries or fatalities. Familiarize yourself with them when
designing the total system.
▲1. Familiarize yourself with the precautions and
warnings for the installer. Users are relying on your
design to provide a safe installation.
▲2. The operator is supplied with a primary obstruction
sensing entrapment protection system. The
installation must also have a secondary entrapment
protection system installed, such as photoelectric
sensors or an electric edge system.
▲3. When designing a system that will be entered from a
highway or main thoroughfare be sure the system is
placed far enough away from the road to eliminate
traffic backup. Distance from the road, size of the
gate, usage levels, and gate cycle/speed must be
considered to eliminate potential traffic hazards.
▲4. Design the gate system so a person cannot reach
over, under, around or through the gate to operate
any controls. Never place controls on the gate
operator itself.

7
INSTALLER SAFETY INSTRUCTIONS
BEFORE INSTALLATION
▲1. Check to see that the operator is proper for this type
and size of gate and its frequency of use. If you are
not sure, consult factory.
▲2. Check to see that there are no structures adjacent to
the area, which may pose a risk of entrapment when
gate is opening or closing.
▲3. You must ensure that the gate has been properly
installed and works freely in both directions. Replace
8
or service any worn or damaged gate hardware prior
to installation. A freely moving gate will require less
force to operate and enhance the performance of
the operator as well as the safety devices used
within the system.
▲4. Install the gate operator on the inside of the property
and/or fence line. DO NOT install an operator on the
public side of the gate.
▲5. Severe injury or death can result from entrapment by
a gate. The operator is supplied with an obstruction
sensing primary entrapment protection system.
Additional safety equipment such as electric edges
or photocell sensors must be installed to provide the
required secondary entrapment protection system.
For assistance in selecting the correct type of safety
equipment, consult the factory.
▲6. Review the operation of the unit and become familiar
with the manual operation procedure and safety
features of the system.
▲7. You must install a pushbutton control or key switch
to allow for normal operation of the gate if the
automatic controls do not work. Locate the push
button or key switch and small warning placard
within sight of the gate in a secured area at least 10
feet or more from the gate and fence to keep users
away from the moving gate and fence.
▲8. Outdoor or easily accessed gate controls should be
of the security type to prohibit unauthorized use.

9
DURING INSTALLATION
▲1. Be aware of all moving parts and avoid close
proximity to any pinch points.
▲2. Disconnect power at the control panel before making
any electric service connections. Connection
location for controls and safety equipment can be
found on the wiring diagram, and in this manual.
▲3. Know the procedure to disengage and manually
operating the unit.
▲4. Adjust the open and close force adjustment on the
control board in each direction to the minimum force
required to operate the gate smoothly. DO NOT
increase the force adjustment setting to make up
for rough spots in gate travel - FIX THE GATE
INSTEAD!
▲5. Locate the controls at least 10 feet from the moving
gate so that the user can observe the gate operation,
but is not able to come in contact with the gate while
operating the controls.
10
▲6. Attach large warning signs provided to each side of
gate in the most conspicuous place. Mount control
station and smaller warning placard together within
sight of the gate opening.
WARNING
Moving Gate Can Cause
Serious Injury or Death.
KEEP CLEAR! Gate May Move
at Any Time. Children Should
Not Operate Gate. Operate
Gate Only When Area is in
Sight and Free of People
and Obstructions.
AFTER INSTALLATION
▲You are responsible for ensuring that the end
user understands the basic operations and
safety systems of the unit, INCLUDING THE
MANUAL OPERATION PROCEDURE.
▲Point out that the safety instructions in this
manual are the responsibility of the end user,
and then LEAVE THIS MANUAL WITH THE
END USER

11
END-USER SAFETY WARNINGS
The manufacturer of the gate operator does not know what
type of gate you have, or what type of automatic system is
installed on your gate. Be sure you’ve been fully instructed
on the sequence of operation for your specific gate
system(s). Keep the gate properly maintained and have a
qualified service person make repairs.
▲1. Be sure the following safety instructions are
distributed to all persons authorized to use your
gate.
▲2. KEEP GATEWAY CLEAR (Front and Back) AT
ALL TIMES. Your automatic gate is not for
pedestrian use. No one should ever cross the path of
the moving gate.
12
▲3. DO NOT allow children to play near your gate, or
to operate the gate.
▲4. DO NOT operate your gate system unless you can
see it when the gate moves.
▲5. Be sure a pushbutton or key switch has been
installed for manual electric operation in the event
your radio or card key does not work. Any
mounted control station should be located a
minimum of 10 feet from the gate so the gate
cannot be reached through or touched. Any
pushbutton located in a building should be
installed within sight of the gate.

13
▲6.DO NOT operate any controls without watching the
movement of the gate.
▲7. Your gate system is required to have a primary
and a secondary entrapment safety system
installed and maintained.
▲8. If your gate closes automatically, loop detectors
should be installed to detect the presence of a
vehicle.
▲9. DO NOT increase force adjustment to compensate
for a damaged gate. The gate should always be
maintained to operate manually as easily as
possible to provide maximum protection.
▲10. Check all safety systems at least once per month
for the correct force, speed and sensitivity. Gate
must reverse when hitting a rigid object, or when a
non-contact sensor is activated. If these
functions are observed to operate improperly,
discontinue use and have it serviced
immediately!
▲11. You are responsible for ensuring that warning
signs are installed and maintained on both sides
of your gate.
▲12. To ensure safe operation of this equipment, you
must read this safety manual and keep it for
reference.
▲13. Swing gates have two potential entrapment
zones you must avoid. Make sure they are
protected as shown in the following diagram.
14
1. Pedestrians should keep clear of path of
gate, particularly in the area before fully
closed.
2. The area of the gate arm and linkage must be
avoided as it can create an entrapment.
WARNING: THIS GATE SYSTEM IS FOR VEHICULAR
TRAFFIC ONLY. A SEPARATE PEDESTRIAN
ENTRANCE MUST BE PROVIDED.
MANUAL OPERATION
Your operator is equipped with an emergency disconnect for
manual operation. Be sure you know how to properly use
this feature. To disengage operator follow the procedure
below.
ENTRAPMENT ZONE
ENTRAPMENT ZONE
1
HORIZONTAL ELECTRIC EDGE,
ONINSIDE BOTTOMOF GATE.
WIRED TO REVERSE WHILE OPENING
(RECOMMENDED).
ELECTRIC EDGE, ON VERTICAL OUTSIDE
EDGE OF GATE. WIRED TO REVERSE WHILE
CLOSING (RECOMMENDED).
HORIZONTAL ELECTRIC EDGE, ON BOTTOM
OUTSIDE EDGE OF GATE.WIRED TO
REVERSE WHILE CLOSING (REQUIRED).
2
F
i
g
ure 1

15
3/8" BOLT
3/8" LOCK WASHER
3/8" WASHER
1/4" DRIVE KEY
CONTROLARM
OPERATOR
DRIVE SHAFT
CONTROL ARM
EXTENSION
HANDKNOBS FOR MANUAL DISCONNECT
(USE HOLES SHOWN AS STARTING
POSITION)
Figure 2
NOTE:
TO DISCONNECT OPERATOR FOR
MANUAL OPERATION; REMOVE
HAND KNOBS ANDSEPARATE
CONTROL ARM EXTENSION FROM
CONTROL ARM.
INSTALLATION INSTRUCTIONS
▲WARNING: DO NOT APPLY POWER UNTIL
TOLD TO DO SO! RISK OF ELECTRICAL
SHOCK OR INJURY MAY RESULT!
BEFORE INSTALLING OPERATOR
IMPORTANT: Operator should always be mounted
inside the gate. Determine whether the installation is
Left hand or Right hand by the direction the gate
moves in order to open, when viewed from inside the
fence.
LEFTHAND INSTALLATION RIGHT HAND INSTALLATION
FENCE HINGE GATE FENCE
HINGE
GATE
OPERATOR
OPERATOR
Figure 3
1. Gate must swing freely to fully opened and fully
closed position.
2. The operator will be located as shown above, for left
and right hand installation.
16
INSTALLATION LAYOUT
1. Layout mounting post and electrical conduit locations
as shown in figures below. Excavate required area for
conduit installation and cementing of mounting posts.
(Minimum of 2 feet deep, check local codes.)
2. Set mounting post and electrical conduit in place.
3. Pour cement to secure mounting posts and let cure for
two days prior to operator installation.
Note: Distance between mounting posts and relative
location to gate is very important! Operator must be
installed perpendicular to the fence.
18"
GATE HINGE
28"
21-1/2"
17-3/8"
2" O.D. (MOUNTING POST) BY OTHERS
APPROX.16"
24" MIN.
4" MIN. GROUNDLEVEL
ELECTRICAL CONDUIT
PER LOCAL CODE
CENTER LINE OF FENCE
Figure 4
ELECTRICAL
ACCESS SIDECOVER
ELECTRICAL
CONTUIT

17
SWING GATE OPERATOR
21-1/2"
APPROX.
16"
24" MIN.
ELECTRICAL CONDUIT
PER LOCAL CODE
TOP MOUNTINGANGLE
2" U-BOLTS
2" O.D. (MOUNTING POST)
BY OTHERS
LOWER
MOUNTING
PLATE
4" MIN.
Figure 5
OPERATOR INSTALLATION
1. Mount operator on posts with mounting angles, and
mounting plates. Secure position with 2” U-bolts, and
hardware provided. See figure #5.
2. Set control arm on output shaft of operator without drive
key, and install control arm extension using hand knobs
to secure position. See figure #6.
3/8" BOLT
3/8" LOCK WASHER
3/8" WASHER
1/4" DRIVE KEY
CONTROL ARM
OPERATOR
DRIVE SHAFT
CONTROL ARM
EXTENSION
HAND KNOBS FOR MANUAL DISCONNECT
(USE HOLES SHOWN AS STARTING
POSITION FOR INITIAL SETUP)
Figure 6
NOTE:
TO DISCONNECT OPERATOR FOR
MANUAL OPERATION; REMOVE
HAND KNOBS ANDSEPARATE
CONTROLARM EXTENSIONFROM
CONTROL ARM.
MOUNTING
ANGLE
MOUNTING
PLATE
OPERATOR
18
3. Install end fittings on connecting rod assembly and
attach one end of assembly to end of control arm
extension. See figure #7.
Figure 7
3/8" PIVOT BOLT
FLAT WASHER
FLAT WASHER
SPACER BUSHING
LOCK WASHER
3/8" HEX NUT
GATE BRACKET
GATE ARM
SETSCREWS 3/8" PIVOT BOLT
FLAT WASHER
SPACER BUSHING
LOCK WASHER
3/8" HEX NUT
TUBE SPACER
END FITTING
SAFTEY
DISC
FLAT WASHER
SETSCREWS
END FITTING
FLAT WASHER
SPLICE BAR
CONNECTING
ROD(2 PCS.)
ROLL
PIN (4)
4. Install gate bracket on remaining end of connecting rod
(See figures #7 & #8.
5. Locate gate bracket in position on gate, as shown in
figure #8, and clamp in position.
6. Move control arm to its maximum close position. See
figure #8. Control arm and connecting rod must be
straight in line.
Figure 8
GATEHINGE
CONNECTINGRODASSEMBLY
CONTROL ARM
ELECTRICAL
ACCESS
OPERATOR
CONTROL ARM
PIVOTBOLT
GATEBRACKET
PIVOTBOLT
GATE BRACKET
GATE ANGLE
(BY OTHERS)
OF GATE
C
L
36"
SAFETY DISC

19
Note: Adjustment can be made in (4) locations to
get desired closed position. Always start with
option “a”
a) Move the gate bracket to left or right of the 36
inch starting position.
b) Change length of connecting rod assembly.
c) Relocate control arm extension on control arm to
a different hole pattern then start position. See
figure #6.
d) Move connecting rod bolt in gate bracket to a
different hole. See figure #8.
7. Move control arm to its open position. See figure #9.
Note: Arm and connecting rod should almost double
over each other. This is important for smooth operation
and longevity of the operator.
Note: Open position of gate may be adjusted slightly
with limit switch adjustment, but when finished, open
position on control arm assembly should be as close
as possible to that shown in Figure 9. If mechanical
adjustments are made to achieve desired open position
of gate, repeat steps 6 & 7, since this will affect the
closed position.
Figure 9
OPERATOR
CONNECTING
RODASSEMBLY
CONTROL ARM ASSEMBLY
GATE
20
8. When the desired open and closed gate position have
been achieved, remove control arm extension from
control arm. See figure #6.
9. Remove control arm from operator drive shaft and insert
drive key. See figure #6.
10. Replace control arm on operator drive shaft with drive
key and secure with 3/8 inch bolt. See figure #6.
11.Replace control arm extension on control arm and
secure with hand knobs. See figure #6.
Note: If operator was ordered as a right or left hand
unit from the factory, the control arm position will be
somewhere in its normal travel segment and the limit
switches will be set at an approximate open and close
position. Final adjustments will be made later after
power is connected.
If the hand of the operator is to be changed in the field
as described in the following section than before the
control arm extension is replaced as in step #11,
proceed to step #12.
12.By turning the internal drive pulley by hand, move the
control arm to somewhere in its normal drive segment.
13. Control arm extension may now be attached to control
arm as in figure #6.

21
ELECTRICAL CONNECTIONS
WARNING- DO NOT APPLY POWER UNTIL TOLD TO DO
SO. RISK OF SHOCK OR INJURY MAY RESULT!
NOTE: Wiring to operator must use watertight materials in
accordance with local electric code. See wire gauge/distance
charts for proper sizing. Master/Slave installations should have
SEPARATE power supply wiring or length of wire runs should
be figured at half that shown on the chart. This unit must be
grounded in accordance with N.E.C. and local codes.
Before connecting the operator, use a voltmeter to determine
that the electrical service is 115V. THIS OPERATOR CANNOT
BE CONNECTED AT 230 VOLTS. Damage will result which is
not covered under warranty.
LOW VOLTAGE W IRE
GAUGE /DISTANCE CHART
2 4 A W G : U p to 1 5 0 '
20 AW G : 150' - 200'
2 5 0 ' - 1 ,5 0 0 '
Control w iring should be run as tw isted
pairs.
D O N O T ru n c o n tro l w ire s in th e
sam e conduit as pow er w ires. telephone
wires, or loop detector leads.
18 A W G :
1. Be sure power switches at source and operator are
OFF.
Line
Voltage HP 14 AWG
12
AWG
10
AWG
8
AWG
6
AWG
115 VAC 1/2 150’ 250’ 400’ 500’ 650’
22
2. Connect incoming power lines and ground wire as
shown below.
Hot leg (black) to BLACK; Neutral (white) to White:
Ground to Ground Screw.
Incoming
Power
115V - 1Ø
Operator
BLK BLK
WHT WHT
GND GND
Inside Power Box,
Connect As Shown
Power
Switch
Power Box
NOTE: In order to properly run and check the operator
at various stages during the setup procedure, it is
suggested that a three button control station be
connected at this time. See page 23.
LEFT/RIGHT HAND CONVERSION:
Refer to (Fig. 1) to determine hand of
operator required for this installation.
This unit is factory setup for right
hand operation.
To convert operator to left hand
operation, make certain the power
switch is off, and locate the motor
capacitor (See Fig. 10). Switch the red
and blue wires, on the capacitor, that
goes to the motor. The operator is now
setup for left hand installation.Figure 10
TO CONTROL
BOARD
TO MOTOR
SWITCH THE RED AND
BLUE WIRES GOING
TO THE MOTOR TO
CHANGE OPERATOR
TO LEFT HAND
OPERATION.

23
LIMIT ADJUSTMENT PROCEDURE
▲WARNING: READ ENTIRE PROCEDURE BEFORE
STARTING. TURN OFF MAIN POWER BEFORE MAKING
ANY ADJUSTMENTS!
▲WARNING: STAY CLEAR OF ALL MOVING PARTS AND
ELECTRICAL COMPONENTS OF THE OPERATOR WHILE
TESTING!
A CONTROL STATION SUCH AS A THREE BUTTON
STATION (“OPEN”,”CLOSE”,“STOP”) WITH ALL
NORMALLY OPEN CONTACTS IS REQUIRED FOR THIS
PROCEDURE. SEE INSTRUCTIONS BELOW.
4567
OPEN
CLOSE
STOP
COMMON
1. Connect a wire from the common connection of the
control station to terminal #5.
2. Connect a second wire from the “OPEN” button of
the control station to terminal #6.
3. Connect a third wire from the “CLOSE” button of the
control station to terminal #7.
4. Connect a fourth wire from the “STOP” button of the
control station to terminal #4.
24
NOTE: Operator should be completely installed,
mechanically and electrically, before attempting to
set limit switch cams (See Fig. 11).
NOTE: For master slave installation, travel time for
the master operator must be set longer than the
slave operator.
OPEN LIMIT SWITCH ADJUSTMENT:
Figure 11
ADJUSTMENT
SET SCREW
LIMIT CAM
OPEN LIMIT CAM
CLOSE LIMIT CAM
DRIVE SHAFT
OPEN LIMIT SWITCH
CLOSE LIMIT SWITCH
LIMIT SWITCH
ACTUATING SCREW
1. Turn on power. Press open button on control station,
gate should stop before full open position is reached. If
gate does not stop when open position is reached,
PRESS STOP BUTTON!
2. To adjust gate for more open travel, loosen open limit
cam set screw and rotate limit cam, in the opposite
direction drive shaft rotates to open gate. Re-tighten set
screw after adjustment (See Fig. 11).
3. If it was necessary to stop gate, adjust open limit
switch cam for less open travel, by rotating the cam in
the same direction that the drive shaft rotates to open the
gate.
4. Press close button and stop gate in mid travel with
stop button.
5. Repeat procedure until desired open setting is
obtained.

25
CLOSE LIMIT SWITCH ADJUSTMENT:
1. Press close button on control station, gate should stop
before full close position is reached. If gate does not stop
when close position is reached, PRESS STOP BUTTON!
2. To adjust gate for more close travel, loosen close limit
cam set screw and rotate limit cam, in the opposite
direction drive shaft rotates to close gate (See Fig 11).
3. If it is necessary to stop gate, adjust close limit switch
cam for less close travel by rotating the cam in the same
direction that the drive shaft rotates to close the gate.
4. Press open button and stop gate in mid travel with
stop button. Repeat procedure until desired close setting
is obtained.
Note: After both “Open” and “Close” limit
adjustments are complete, check that both limit cam
set screws are tight.
26
MASTER/SLAVE INSTALLATION
NOTE: A single unit is considered a Master. In a
Master/Slave installation, one unit must be converted to
LEFT HAND operation.
ON
SLAVE
JUMPER
ON
SLAVE
JUMPER
MASTER
POSITION
(OFF)
SLAVE
POSITION
(ON)
1. Place jumper on the MASTER operator’s control
board in the “OFF” position.
2. Place jumper on the SLAVE operator’s control board
in the “ON” position.
3. Connect terminal #15 of MASTER unit to terminal #5
of slave unit.
4. Connect terminal #16 from the Master unit to terminal
#6 on the Slave unit.
5. Connect terminal #17 from the Master unit to terminal
#7 on the Slave unit.

27
MASTER
SLAVE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
TIMER TO CLOSE OPTION
The operator is equipped with a timer to close option for use
with control devices such as a radio control, or card key
control. The AUTO RECLOSE TIMER adjustment screw is
located on the printed circuit board. The operator is shipped
from the factory with this timer preset to the off position; fully
counter clockwise. As the timer adjustment screw is rotated
clockwise, the closing of the gate can be delayed from 2
seconds to 60 seconds.
AUTO
CLOSE
TIMER
60 SEC
2 SEC
OFF
LOCATION OF
AUTOCLOSETIMER
ADJUSTMENT
Figure 12 28
ACCESORY CONTROL CONNECTIONS
RADIO CONTROL INSTALLATION
A Three or Four wire radio control receiver can be
installed on this operator. This radio control receiver can
only be used to open the gate, therefore the “TIMER TO
CLOSE” option must be activated for closing.
NOTE: If your radio’s connecting wires are not color
coded as shown, see the radio’s installation manual to
determine which wires are for the normally open
contacts and which require the 24 VAC Power Supply.
4 WIRE
RADIO
R1
R2
R3
GY
R
BK
GY
R4
N.O.
CONTACT
RADIO CONTROL
TERMINAL
Figure 13
24 VAC
USE THESE
3 TERMINALS
FOR 3-WIRE
RADIO CONTROL

29
LOOP DETECTOR SYSTEMS AND INSTALLATION
The diagram below depicts the typical loop options for a
Slide Gate installation.
1. The Exit Loop provides a signal to open the gate
when a vehicle enters the loop zone.
2. The Reversing Loop protects a vehicle in the loop
zone from being contacted with the gate by over-
riding any close signal while the gate is open, and
by reversing the gate if closing.
3. The Shadow Loop protects a vehicle in the loop
zone from being contacted with the gate by
overriding any close signal while the gate is in the
full open position.
4'
4'
4'
4'
4'
Road Surface
Sealant
Loop wires
Min 1"
3/16" To 1/4"
Saw Slot
4'
4'
Approx.
10'
30
LOOP INSTALLATION
1. Layout the desired loop locations per the diagram.
The standard size chart below will give an
approximate length of wire required for various loop
dimensions and number of turns required.
CAUTION: The Loop wires and Lead-in wires must be a
continuous piece of wire without splices. The amount of lead
in wire required must be added to these lengths for total wire
required. Only use wire intended for this type of application.
(Type XHHW insulation 16AWG)
NOTE: Buried steel from drains or other systems may affect
functioning of the loop system. Check with the factory for
advice on any special installations. (1-800-243-4476).
STANDARD LOOP LAYOUTS
FOR APPROX 36” HEIGHT DETECTION
LOOP SIZE # OF TURNS LOOP WIRE
LENGTH (FT)
4’X4’ 4 64’
4’ X 6’ 4 80’
4’ X 8’ 3 72’
4’ X 10’ 3 84’
4’ X 12’ 3 96’
4’ X 14’ 3 108’
4’ X 16’ 3 120’
4’ X 18’ 3 132’
4’ X 20’ 3 144’
4’ X 22’ 3 156’
4’ X 24’ 3 168’
4’ X 26’ 3 180’
4’ X 28’ 3 192’
4’ X 30’ 2 136’
4’ X 32’ 2 144’
4’ X 34’ 2 152’
4’ X 36’ 2 160’
4’ X 38’ 2 168’
4’ X 40’ 2 176’

31
2. Cut the required groove as shown in the diagram below
at the locations laid out in Step #1.
3/16" To 1/4"
1" To 2"
1" To 2"
Loop Wire
(See Chart)
Lead In Wire
(Twisted At 6
Turns Per Foot)
1/2" Conduit
Conduit Cut
32
3. Leaving enough wire for the LEAD IN, insert the
specified number of turns of wire in the cut grooves.
(See chart).
CAUTION: Be careful not to damage the wire
insulation during installation.
4. After completing the required number of loop turns,
twist the ends together at the rate of 6 turns per foot to
form the LEAD-IN.
5. Seal the LEAD-IN wire in the conduit to prevent
moisture seepage into the conduit.
6. Fill over the loop wires in the groove with a
recommended loop sealant. Contact your distributor
for available sealants.
7. Mount the loop detector in the operator and connect
the wire loop.
8. Connect loop detector to the control board as shown
on the following page.

33
V
OR
R
P
Not Used
BL
BK
WH Y
GR
BR
GY
TO
DRIVEWAY
LOOP
SHADOW LOOP CONNECTION
NOTE: TWIST LEADS APPOX.
6 TURNS PER FOOT.
789 AB
Red Wire From
Aux. Open Limit
10
V
OR
R
P
Not Used
BLBK WH Y
GR
BR
GY
TO DRIVEWAY
LOOP
NOTE: TWIST LEADS APPOX.
6 TURNS PER FOOT.
EXIT LOOP CONNECTION
2345 AB
V
OR
R
P
Not Used
BL
BK
WH Y
GR
BR
GY
TO
DRIVEWAY
LOOP
REVERSING LOOP CONNECTION
NOTE: TWIST LEADS APPOX.
6 TURNS PER FOOT.
78910 AB
34
SAFETY DEVICE CONNECTIONS
INHERENT OBSTRUCTION SENSING DEVICE:
NOTE: The gate MUST move smoothly and easily in manual
operation before attempting this adjustment.
WARNING: TURN OFF POWER TO OPERATOR WHEN
MAKING ANY ADJUSTMENTS.
This unit is supplied with a current sensing system, which
will stop the gate when it encounters an obstruction and then
backs the gate off approximately 2 inches. If the gate is
started again and a second encounter occurs before hitting a
limit switch, the gate will stop and sound a warning signal. A
constant pressure control will then be needed to start the
gate. This sensing system has sensitivity adjustments
located on the printed circuit board. The force required to
activate the system must be adjusted in both OPEN and
CLOSE directions separately. Start at minimum and
increase force setting until it is just over what is required to
move the gate smoothly without any nuisance tripping.
WARNING: NEVER INCREASE FORCE SETTING TO MAKE UP
FOR A GATE THAT IS NOT MAINTAINED PROPERLY. THIS
WILL DESENSITIZE THE OPERATION OF THE SAFETY
SYSTEM.
MINIMUM MAXIMUM
CLOSE OPEN
OVERLOAD FORCE
R35 R36
LOCATION OF
OVERLOAD FORCE
ADJUSTMENT
Figure 14

35
SECONDARY OBSTRUCTION SENSING DEVICES
Another sensing device (Either a contact or a non-contact
system) must be installed and connected to this unit to
increase protection against entrapment per U/L requirements.
NOTE: All safety device contacts must be NORMALLY OPEN.
NOTE: 24 VAC power is available at marked terminals for
devices that may require it (i.e., photo eyes, wireless edges, etc).
CONTACT SENSOR INSTALLATION:
NOTE: When wireless sensors are installed it must be done so
there is no signal interference.
NOTE: All hard wiring to safety edges must be installed so
there is no threat of mechanical damage to wiring between
components, when the gate is moving.
1. Install electric edge sensors in locations shown below.
NOTE: A separate pedestrian gate must be installed if there is
no other entry access but the vehicular gate.
Electric Edge
Mounted On
Vertical Outside
Edge Of Gate
Horizontal Electric
Edge Mounted
On Inside Bottom
Of Gate
Horizontal
Electric Edge Mounted
On Outside Bottom
Of Gate
36
2. Connect contact sensor edges to the control board as
shown in the illustration below.
11 12 13 14
Vertical Edge
Inside Edge
Outside Edge
3. After sensors are mounted and electrically connected,
turn on the power.
4. Test the close obstruction sensing system for proper
operation, by depressing the vertical edge sensing
strip while the operator is running closed.
NOTE: The operator should stop and reverse a short
distance and then stop.
5. Run the operator to the open limit, and repeat step #3
for the outside horizontal edge.
6. Test the open obstruction sensing system by
depressing the inside horizontal edge sensor while
the gate is opening.
NOTE: The operator should repeat the STOP AND
REVERSE procedure.
NOTE: If an edge is activated twice or a second edge is
activated before a limit is hit (full open or close) operator
will stop and sound a warning horn. To reactivate system
turn operator power switch off, then on.

37
NON-CONTACT SENSOR INSTALLATION
1. Install photoelectric cell as close to the full open
position and full closed position of gate as possible.
2. Photocells should be installed across the gate
opening and behind the gate (as shown below) at
least 10 inches above ground.
NOTE: A separate pedestrian gate must be installed if
there is no other entry access but the vehicular gate.
Photo Electric Cell
(For Open Direction)
Photo Electric Cell
( For Close Direction)
Photo Electric
Reflector (Mount
Past Gates Full
Close Position )
Photo Electric Reflector
(Mount Past Gates Full
Open Position )
38
3. Connect NON-CONTACT sensors to the control board
as shown below.
NON CONTACT SENSOR CONNECTION
Close Photocell
Sensor
Open Photocell
Sensor
Align With
Reflector
Align With
Reflector
10 11 12 13 14 Reflector Reflector
NOTE: Close photocell is connected to terminal #11 and
terminal #14. Open photocell is connected to terminal #10
and terminal #14.
AFTER SENSORS ARE CONNECTED:
1. Turn on power.
2. Make sure the photo-beams are properly aligned per
the manufacturer’s specifications.
3. Test the CLOSE obstruction sensing system for proper
operation, by blocking the beam across the gate
opening while the gate is running closed.
NOTE: The gate should stop and reverse a short distance
and then stop.
4. Run operator to close limit.
5. Test the OPEN obstruction sensing system by
blocking the beam mounted at the back area of the
gate while the gate is running open.
NOTE: The operator should repeat the stop and reverse
procedure.

39
MAINTENANCE SUGGESTIONS
Periodically check all hardware (nuts, bolts, screws, etc) for
tightness.
Maintenance Log/Notes
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
40
PowerMaster
Limited 5 Year Warranty
PowerMaster warrants all gate operators to be free of defects in
materials and workmanship for a period of Five (5) years from date
of purchase. If any part is found to be defective during this period,
new parts will be furnished free of charge. Failure of this product
due to misuse, improper installation, alterations, vandalism, or lack
of maintenance is not covered under this warranty, and voids any
other implied warranties herein.
PowerMaster is not responsible for any labor charges incurred in
connection with the installation of warranted parts.
In order to activate this warranty, the registration form on
opposite page MUST be completed and returned within
THIRTY CALENDER DAYS FROM DATE OF PURCHASE
VIA CERTIFIED MAIL, fax [phone]) or via email
[email protected] If registration is not
activated, a one year warranty will apply.
The end user should
retain this information
for their records and to
obta
in
wa
rr
a
n
ty
se
r
v
i
ce.
Model RSW
Date Installed____________
Serial # ________________
Installer’s Information
Company Name _____________________
Company Address ___________________
Company Address ___________________
Company Address ___________________
Company Telephone # ________________
Company Contact ____________________
The end user should
retain this information
for their records and to
obta
in
wa
rr
a
n
ty
se
r
v
i
ce.