PowerClean Freedom XT 36 User manual

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Owners Manual
Please read the entire manual completely prior to installing or starting
your equipment. Pay close attention to the unit Advisories and
Cautions located on pages 13 & 14. If you do not completely
understand the functionality and maintenance of your equipment,
contact your dealer or PowerClean Industries directly.
All warranty paperwork must be completed and returned to
PowerClean Industries within 10 days.
Your questions and comments are welcome and encouraged.
Powerful Cleaning Solutions
Freedom XT 36, 45 & 47
Multi Surface Cleaning Systems

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CONGRATULATIONS and Thank You!
You have purchased an industry leader in Slide in Truckmounted
Multi Surface Cleaning Systems. PowerClean Industries and our
Dealers are committed to ensuring your satisfaction for years to come
with the purchase of your new Multi Surface Cleaning System.
PowerClean Industries has forged a reputation for reliability, ease of
operation, hi-level performance, simplicity of maintenance and the
highest manufacturing standards in our industry today.
Over 35 years of experience and a true commitment to quality and
innovation truly put PowerClean Industries in a class of their own. On
going research, development, computer-aided design, and
implementation of the latest technology are all part of our continued
commitment to the cleaning industry.
Welcome to our family AND Thank you for trusting us to provide you
with the equipment you need to earn your living!
From Our Team Members at PowerClean Industries.

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MANUAL INDEX
Page
Introduction 2
General Information 4
Specifications 5-6
Water Conditions 7
Waste water disposal 7
Cleaning Solutions 8
Operating Instructions 9
Equipment Start-Up 10-11
Equipment Shut-Down 12
Freeze guard 13
Advisories / Cautions 14-15
Orientation
High Pressure Pump 16
Water Flow 17-18
Vacuum System 19-20
Electrical system 21
Heat Exchange System 22
Power Plant 23
Upper and Lower Control Panel 24
Waste Water Tank 25
Maintenance 26-27
Heat Exchanger flush / Descaling 28
Troubleshooting Guide 29-35
Warranty & Maintenance Guidelines 36-37
Service Bulletins 38-39
Warranty Enrollment Forms,
IMPORTANT 40-47
Installers Checklist 48-55
15 Hour Checklist 56-57
Helpful Hints 58-63
System Installation 64-72

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GENERAL INFORMATION
The Freedom XT Mobile cleaning plant has been engineered for the
professional cleaner who demands a high performance-cleaning unit.
Dependable performance is the guiding principal in the design and
construction of the Freedom XT. Although all PowerClean
truckmounts are designed with simplicity in mind, they perform many
functions simultaneously to deliver the performance you need.
•Engine has to run at the desired, continuous RPM.
•High-pressure water pump provides steady pressure at the
proper flow for cleaning.
•Vacuum blower provides a constant desired amount of
vacuum to deliver soiled water to the recovery tank.
•Cleaning solution has to be delivered to the water at the right
concentration.
•Heating system must deliver and maintain proper heat.
•The vacuum recovery tank stores soiled water for proper
disposal.
As you can see, there is more to the equipment than just starting the
unit and cleaning. Regular care and maintenance must be practiced
in order for all of the components to function properly and
simultaneously.
This manual contains operation instructions as well as information
required for proper maintenance, and repair of this unit. To assist with
proper diagnostics and problems, we have also included a general
troubleshooting guide for your convenience.

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MACHINE SPECIFICATIONS FREEDOM XT 36, 45 & 47
HIGH PRESSURE PUMP •2000 psi
Cat 3CP Triplex plunger
pump
•Pump Clutch (optional)
VACUUM BLOWER •Freedom 36
Roots RAI 36 Rotary
blower
•Freedom 45
Roots RAI 45 Rotary
blower
•Freedom 47
Roots RAI 47 Rotary
blower
CHEMICAL SYSTEM •Injection siphon
INSTRUMENT PANEL •Ignition switch
•Throttle
•Choke
•Tachometer
•GPH Meter
•Rocker switch APO
•Thermostat knob
•Water temperature gauge
•Water pressure
adjustment
•Water pressure gauge
•Vacuum gauge
•Hour meter
•Engine oil drain
•Pump oil drain
•Blower oil drain
•Blower oil lube port
•Blower grease fittings

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RECOVERY TANK •Standard 70 gallon stainless
steel
CLEANING WAND •Stainless steel wand
•Dual Jet S bend
•Splash guards
•Insulated handle sleeve
•Adjustable handle
STANDARD EQUIPMENT •Main power unit
•Vacuum recovery tank
•100ft, 2” Vacuum hose
•100ft, ¼” Solution hose
•PowerClean carpet wand
•Chemical jug
•Battery box and accessories
(Battery not included)
•Operation manual
•Service record manual
OPTIONAL EQUIPMENT •Auto Pump-Out (if equipped)
•Fuel Tap Kit (if ordered)
•Automatic exhaust diverter
(if equipped)
•Fresh water tanks (if ordered)
•Hose reels (if ordered)
•Shelving units (if ordered)

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LOCAL WATER CONDITIONS
The quality of water varies greatly throughout North America. This
can influence the reliability and efficiency of your equipment. Many
areas have an excess of minerals in the water, which results in what
is known as hard water. These minerals adhere to the inside of heat
exchangers and other major components causing damage and loss
of cleaning effectiveness.
Cleaning effectiveness and equipment life is increased when water
softeners are used in hard water areas. The low cost of a water
softener is more than made up for the increased life, reliability
and overall cleaning efficiently.
WASTE WATER DISPOSAL
There are laws that prohibit the dumping of soiled water from carpet
cleaning equipment in any place but a sanitary treatment system.
The water recovered into your unit’s recovery tank contains materials
such as detergents and soil. These materials must be processed
properly before they are safe to re-enter our streams, rivers and
reservoirs.
AS PER FEDERAL, STATE AND LOCAL LAWS DO NOT DISPOSE
OF WASTEWATER INTO STORM DRAINS, GUTTERS, STREAMS,
and RESERIVORS ETC.
Contact your local Environmental Protection Agency for specific
instructions on proper wastewater disposal.

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CLEANING SOLUTIONS AND CLEANING
Your Freedom XT Mobile Cleaning Plant has been designed with the
latest technology to produce the highest quality cleaning results
possible. However it is only one of the many tools of the carpet
cleaning trade, and can produce only as good as the person
operating it. There are no short cuts to quality. It takes time,
knowledge, and the proper use of quality cleaning products.
PowerClean Industries recommends that you follow the label
directions on all PowerClean cleaning solutions, to obtain quality
results and safety. The improper use of cleaning solutions in your
Truckmount can cause serious damage to the internal components of
the unit. (PowerClean Industries does not recommend running
products through your unit such as solvents, or grease removers with
high concentrations of solvents, these products will cause damage to
the system).
Only approved PowerClean Industries products are
recommended. Use of other cleaning agents can damage internal
components and void your warranty.
If you wish to use products other than PowerClean Industries
products, Please consult your dealer prior to using products
other than PowerClean Industries.

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OPERATING INSTRUCTIONS
NOTE: Before operating the unit, make sure you are in a well-
ventilated area. Exhaust fumes from the cleaning unit contain carbon
monoxide and are hazardous to your health and your client’s health.
DO NOT OPERATE THE UNIT NEAR ANY BUILDING
DOORWAYS, WINDOWS, OR OPENINGS OF ANY KIND. The unit
must be run in a well-ventilated area.
1. Check to make sure you have enough fuel for the job.
2. Check to make sure you have an adequate amount of fresh water
in your fresh water tank to complete the entire job. If not, fill the
fresh water tank prior to starting the job or hook up the garden
hose to the front of the unit prior to starting.
3. Check your chemical jug to ensure that you have enough
concentrated solution to finish the job. If not, mix and fill the
chemical jug with the desired solution.
4. Connect all hoses required. When connecting the cleaning hoses,
start from the farthest point to be cleaned and work your way back
towards the unit. This will ensure that you have the appropriate
length required.
5. Once at the unit, connect the high pressure hose to the water “out”
quick disconnect on the front panel. Then repeat the same
process with the vacuum hose and connect it to the vacuum port
on the waste tank.

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START UP
(Always check the fluids prior to starting the unit)
1. Make sure your vehicle is in a well-ventilated area and away from
windows, doors and entryways.
2. Check your water supply to make sure you have adequate water
to the unit. NEVER RUN THE MACHINE WITHOUT ADEQUATE
WATER SUPPLY. DAMAGE MAY OCCUR TO THE SYSTEM IF
RUN WITHOUT ADEQUATE WATER.
3. Check the chemical supply for adequate solution.
4. For cold starts, pull the choke button out. For warm starts, this is
usually not necessary.
5. Turn the ignition to the start position. The engine will start.
Immediately, push the choke in. Allow the engine to warm up for
approximately 5 minutes prior to “throttling up” the unit. Notice that
the throttle has a button in the center. We do not recommend
using the button. (It can cause excessive wear on the
components) To increase the throttle, turn the throttle counter
clockwise. To decrease the throttle, turn the knob clockwise. You
will notice the engine RPM increasing or decreasing depending on
how you turn the throttle.
6. Check the pressure setting on the water pressure gauge. Standard
carpet cleaning pressures should be between 300 – 500 psi.
Upholstery cleaning pressures should be between 100 and 200
psi.