Powermatic 719T User manual

719T
MORTISER
Original:
GB
Operating Instructions
Translations:
D
Gebrauchsanleitung
F
Mode d´emploi
JPW (Tool) AG
Tämperlistrasse 5
CH-8117 Fällanden
Switzerland
Phone [phone]
Fax [phone]
www.powermatic.com
M-1791264KMP 2016-08

CE-Conformity Declaration
CE-Konformitätserklärung
Déclaration de Conformité CE
Product / Produkt / Produit:
Mortiser / Stemmmaschine / Mortaiseuse
719T
Brand / Marke / Marque:
POWERMATIC
Manufacturer / Hersteller / Fabricant:
JPW (Tool) AG, Tämperlistrasse 5, CH-8117 Fällanden
Schweiz / Suisse / Switzerland
We hereby declare that this product complies with the regulations
Wir erklären hiermit, dass dieses Produkt der folgenden Richtlinie entspricht
Par la présente, nous déclarons que ce produit correspond aux directives suivantes
2006/42/EC
Machinery Directive
Maschinenrichtlinie
Directive Machines
2014/30/EU
electromagnetic compatibility
elektromagnetische Verträglichkeit
compatibilité électromagnétique
designed in consideration of the standards
und entspechend folgender zusätzlicher Normen entwickelt wurde
et été développé dans le respect des normes complémentaires suivantes
EN ISO 12100:2010
EN 60204-1:2006+A1:2010
EN 61000-6-2 : 2005
EN 61000-6-4 : 2007+A1:2011
Responsible for the Documentation / Dokumentations-Verantwortung / Résponsabilité de Documentation:
Hansjörg Meier
Head Product-Mgmt. / Leiter Produkt-Mgmt. / Resp. Gestion des Produits
JPW (Tool) AG
2016-08-08 Alain Schmid, General Manager
JPW (Tool) AG, Tämperlistrasse 5, CH-8117 Fällanden
Schweiz / Suisse / Switzerland
2

GB - ENGLISH
Operating Instructions
Dear Customer,
Many thanks for the confidence you have shown in us with the purchase of your new POWERMATIC-machine. This manual has
been prepared for the owner and operators of a 719T mortiser to promote safety during installation, operation and maintenance
procedures. Please read and understand the information contained in these operating instructions and the accompanying
documents. To obtain maximum life and efficiency from your machine, and to use the machine safely, read this manual
thoroughly and follow instructions carefully.
…Table of Contents
1. Declaration of conformity
2. POWERMATIC Warranty
3. Safety
Authorized use
General safety notes
Remaining hazards
4. Machine specifications
Technical data
Noise emission
Contents of delivery
5. Transport and start up
Transport and installation
Assembly
Mains connection
Dust collection
Starting operation
6. Machine operation
7. Setup and adjustments
Installing chisel and bit
Sharpening chisel and bit
Table tilt control
8. Maintenance and inspection
9. Trouble shooting
10. Environmental protection
11. Available accessories
1. Declaration of conformity
On our own responsibility we hereby declare that this product
complies with the regulations* listed on page 2. Designed in
consideration with the standards**.
2. POWERMATIC Group Warranty
The POWERMATIC Group makes every effort to assure that
its products meet high quality and durability standards and
warrants to the original retail consumer/purchaser of our
products that each product be free from defects in materials
and workmanship as follows:
2 YEAR LIMITED WARRANTY ON ALL PRODUCTS
UNLESS SPECIFIED OTHERWISE.
This Warranty does not apply to defects due to directly or
indirectly misuse, abuse, negligence or accidents, normal
wear-and-tear, repair or alterations outside our facilities, or to
a lack of maintenance.
The POWERMATIC group limits all implied warranties to the
period specified above, from the date the product was
purchased at retail.
To take advantage of this warranty, the product or part must
be returned for examination, postage prepaid, to an
authorized repair station designated by our office.
Proof of purchase date and an explanation of the complaint
must accompany the merchandise.
If our inspection discloses a defect, we will either repair or
replace the product, or refund the purchase price if we cannot
readily and quickly provide a repair or replacement, if you are
willing to accept a refund.
We will return repaired product or replacement at
POWERMATIC’S expense, but if it is determined there is no
defect, or that the defect resulted from causes not within the
scope of POWERMATIC’S warranty, then the user must bear
the cost of storing and returning the product.
The POWERMATIC Group reserves the right to make
alterations to parts, fittings, and accessory equipment which
they may deem necessary for any reason whatsoever.
3. Safety
3.1 Authorized use
This mortiser is designed for mortising wood and similar
materials only. Machining of other materials is not permitted
and may be carried out in specific cases only after consulting
with the manufacturer.
The workpiece must allow to safely be loaded and clamped
for machining.
The proper use also includes compliance with the operating
and maintenance instructions given in this manual.
The machine must be operated only by persons familiar with
its operation and maintenance and who are familiar with its
hazards.
The required minimum age must be observed.
The machine must only be used in a technically perfect
condition.
When working on the machine, all safety mechanisms and
covers must be mounted.

In addition to the safety requirements contained in these
operating instructions and your country’s applicable
regulations, you should observe the generally recognized
technical rules concerning the operation of woodworking
machines.
Any other use exceeds authorization.
In the event of unauthorized use of the machine, the
manufacturer renounces all liability and the responsibility is
transferred exclusively to the operator.
3.2 General safety notes
Woodworking machines can be dangerous if not used
properly. Therefore the appropriate general technical rules as
well as the following notes must be observed.
Read and understand the entire instruction manual before
attempting assembly or operation.
Keep this operating instruction close by the machine,
protected from dirt and humidity, and pass it over to the new
owner if you part with the tool.
No changes to the machine may be made.
Daily inspect the function and existence of the safety
appliances before you start the machine.
Do not attempt operation in this case, protect the machine by
unplugging the power cord.
Before operating the machine, remove tie, rings, watches,
other jewellery, and roll up sleeves above the elbows.
Remove all loose clothing and confine long hair.
Wear safety shoes; never wear leisure shoes or sandals.
Always wear the approved working outfit:
- safety goggles
- ear protection
- dust protection
Do not wear gloves while operating this machine.
Install the machine so that there is sufficient space for safe
operation and workpiece handling.
Keep work area well lighted.
The machine is designed to operate in closed rooms and
must be bolted stable on firm and levelled table surface or on
the supplied cabinet stand.
Make sure that the power cord does not impede work and
cause people to trip.
Keep the floor around the machine clean and free of scrap
material, oil and grease.
Stay alert!
Give your work undivided attention.
Use common sense. Do not operate the machine when you
are tired.
Keep an ergonomic body position.
Maintain a balanced stance at all times.
Do not operate the machine under the influence of drugs,
alcohol or any medication. Be aware that medication can
change your behaviour.
Never reach into the machine while it is operating or running
down.
Keep children and visitors a safe distance from the work area.
Never leave a running machine unattended. Before you leave
the workplace switch off the machine.
Do not operate the electric tool near inflammable liquids or
gases.
Observe the fire fighting and fire alert options, for example
the fire extinguisher operation and place.
Do not use the machine in a dump environment and do not
expose it to rain.
Before machining, remove any nails and other foreign bodies
from the workpiece.
Work only with well sharpened tools.
Machine only stock which rests securely on the table.
Always close the chuck cover before you start the machine.
Specifications regarding the maximum or minimum size of the
workpiece must be observed.
Do not remove chips and workpiece parts until the machine is
at a standstill.
Do not stand on the machine.
Connection and repair work on the electrical installation may
be carried out by a qualified electrician only.
Have a damaged or worn power cord replaced immediately.

Make all machine adjustments or maintenance with the
machine unplugged from the power source.
3.3 Remaining hazards
When using the machine according to regulations some
remaining hazards may still exist.
The rotating drill bit can cause injury.
Thrown workpieces and workpiece parts can lead to injury.
Dust and noise can be health hazards. Be sure to wear
personal protection gear such as safety goggles and dust
mask. Use a suitable dust collection system.
The use of incorrect mains supply or a damaged power cord
can lead to injuries caused by electricity.
4. Machine specifications
4.1 Technical data
Motor speed 1450 rpm
Drill chuck capacity 13mm
Chisel capacity 25 x 25mm
Chisel bushings 5/8”, 3/4”, 13/16”, 1-3/16”
Head stroke 200mm
Fence size 90 x 520mm
Chisel centre to fence max 100mm
Table size 180 x 520mm
Table movement long-ways 400mm
Table movement cross-ways 100mm
Table tilting range 0°- 35°
Maximum vertical distance
table to chisel bushing 295mm
Net weight 125 kg
Mains 1~230V, PE, 50Hz
Output power 0.75 kW (1 HP) S1
Reference current 6 A
Extension cord (H07RN-F): 3x1.5mm²
Installation fuse protection 10A
Protection class I
4.2 Noise emission
Acoustic pressure level (according to EN ISO 11202):
Idling LpA 67.8 dB (A)
In operation LpA 77.5 dB (A)
The specified values are emission levels and are not
necessarily to be seen as safe operating levels.
As workplace conditions vary, this information is intended to
allow the user to make a better estimation of the hazards and
risks involved only.
4.3 Content of delivery
Cabinet stand
13mm drill chuck
Chuck key
Spindle extension
5/8” (15.87mm) chisel bushing
3/4” (19.05mm) chisel bushing
13/16” (20.64mm) chisel bushing
1-3/16” (30.16mm) chisel bushing
2 handwheel handles
MDF table
Operating handle
work stop
Operating tools
Assembly kit
Operating manual
Spare parts list.
5. Transport and start up
5.1 Transport and installation
The machine is designed to operate in closed rooms and
must be bolted on a firm and levelled table surface or on the
original cabinet stand.
5.2 Assembly
If you notice transport damage while unpacking, notify your
POWERMATIC supplier immediately. Do not operate the
machine!
Dispose of the packing in an environmentally friendly manner.
Clean all rust protected surfaces with a mild solvent.
Screw the handle (A, Fig 1) into the pinion shaft and tighten.
Fig 1
Use the handle to raise the machine head to the up position.
The handle is spring loaded and can be repositioned by
pulling the handle away from the head, and turned to the
desired angle.