Powermatic 26 Datasheet

EDP#

0460123

Model 26

MAINTENANCE INSTRUCTIONS

AND

PARTS LIST

Better

By

Design

@)

.•

:;]-

~,

®Iiii®

McMINNVILLE, TENNESSEE 37110 D AC 615-473-5551

TABLE OF CONTENTS

FOREWORD

...........................

.

......

.

...........................

3

WARRANTY

.......

. . . . .

.................

.

.....

.

......

.

..

.

...............

.4

SAFETY:

General

Rules

...................................

.

................

5

Specific

Rules

................

.

........

.

....

.

......

.

............

. 6

Decal

Instruction

...............................................

. 8

SPECIFICATIONS:

~!oDEL

26

Shaper

..

.

....................

.

.. .. ..

.

.......

9

QUILL SLIDE:

Schematic

.........

.

....................

.

..

...........

10

RECEIVING

THE

SHAPER:

................................................

l1

Installation

.........................................

.

...

.

....

. . 11

Belt

Tension

..................................

.

.................

11

Electrical

...........................

.

.............

.

.......

.

..

. . 11

Inspection

..

.

..............................

.

................

.

..

. 12

Exhaust

System

............

.

..........

.

..............

.

...........

12

SHAPER

ADJUSTMENTS:

Squaring

The

Fence

...

.

........

, . "

..............................

12

Spindle

Replacement

.......................................

.

.....

13

Spindle

Assembly

Removal

......

.

.....

.

.......................

.

...

13

Replacing

The

Cutters

..............

.

............................

14

Quill

Slide

Adjustment

.....................

.

......

.

.............

14

Changing

Speeds

...............

.

..............

.

..................

14

~1iter

Gauge

Adjustment

..........

..

..........

..

.........

.

........

15

Fence

Assembly

Removal

...........................

..

. .

...........

15

Before

Operating

.....................................

..

.........

15

PARTS

LIST:

Stand

And

Table

........................

. . .

......

..

...

. . . 16

PARTS:

Exploded

View

.....

.

.....................

.

...

. .

..

.

...

.........

17

PARTS

LIST:

Body

Assembly

..............

.

...................

.

...

.

....

18

PARTS:

Exploded

View

.......................................

.

......

. . 19

3/4

INCH

SPINDLE

ASSENBLY

.. ..

.......

.

...........

..

.........

.

.....

.

...

20

1

INCH

SPINDLE

ASSEMBLy

.............................

.

......

.

..

.

......

21

INTERCHANGEABLE

SPINDLE

ASSEMBLy

................

. . .

..................

22

SPINDLE ASSEMBLIES:

Shank

Arbors,

Wrenches

....

.

..

...

................

23

GUARD:

Safety

Ring

And

Parts

List

........

.

...........

. . .

............

24

MITER

GAUGE:

(Optional)

and

Parts

List

.....................

.

......

.

..

24

GUIDE

ASSEMBLY,

Hold

Down:

(Optional)

And

Parts

List

.................

25

NOTES

................................................................

25

ELECTRICAL:

Parts

List

.................................

.

............

26

ELECTRICAL:

Schematic

.......................................

.

....

.

..

27

PREVENTIVE

MAINTENANCE

CHECK

LIST

....................................

28

NOTES

....

.

....................................

.

..........

.

...........

29

2

FOREWORD

This

manual

has

been

prepared

for

the

owner

and

those

respon-

sible

for

the

operation

of

a

Powermatic

Model

26

Shapero

Its

purpose,

aside

from

machine

operation,

is

to

promote

safety

through

the

use

or

accepted

correct

operating

and

maintenance

procedures.

Read

the

safety

and

maintenance

instructions

thoroughly

before

operating

or

servicing

the

machine.

In

order

to

obtain

maximum

life

and

efficiency

from

your

Powermatic

shaper

and

to

aid

in

operating

and

maintaining

the

shaper

with

safety,

read

this

manual

thoroughly

and

follow

all

instructions

carefully.

The

specifications

put

forth

in

this

manual

were

in

effect

at

the

time

of

pUblication.

However,

owing

to

Powermatic's

policy

of

continuous

improvement,

changes

to

these

specifica-

tions

may

be

made

at

any

time

without

obligation

on

the

part

of

POWERMATIC.

The

information

and

recommendations

contained

in

this

publi-

cation

come

from

sources

believed

to

be

reliable

and

to

represent

the

best

current

practice.

Powermatic

does

not

intend

this

manual

to

be

a

complete

course

of

instruction

on

how

to

use

this

machine

with

safety

and

does

not

guarantee

or

represent

that

the

information

is

absolutely

correct

or

sufficient.

In

addition,

it

cannot

be

assumed

that

all

acceptable

safety

measures

are

listed

or

that

other

addition-

al

measures

are

not

needed

under

particular

or

exceptional

circumstances

or

conditions.

3

WARRANTY

POWERMATIC

WARRANTY

Powermatic,

a

Division

of

Stanwich

Industries,

Inc.,

Morrison

Road,

McMinnville,

Tennessee

37110

("Powermatic")

warrants

to

its

authorized

distributors

of

Powermatic

products

and

the

original

purchasers

for

such

distributors,

all

products

manufactured

by

Powermatic

to

be

free

of

defects

in

material

and

workmanship

for

a

period

of

twelve

(12)

months

from

the

date

of

delivery

from

its

authorized

distributors

or

2000

hours

of

use,

whichever

occurs

first.

During

said

warranty

period

Powermatic

will,

at

its

option,

repair

or

replace

any

product

(or

component

part

thereof

proving

defective

during

said

period.

This

warranty

applies

only

to

products

which

are

used

in

accordance

will

all

instructions

as

to

operation,

maintenance

and

safety

set

forth

in

the

catalogs,

manuals,

and

/

or

instruction

sets

furnished

by

Powermatic.

This

warranty

becomes

effective

only

if

the

accompanying

card

is

fully

and

properly

completed

and

returned

to

Powermatic

within

ten

(10)

days

from

date

of

delivery

to

the

original

purchaser.

This

warranty

does

not

apply

to

items

that

would

normally

be

consumed

or

require

replacement

due

to

normal

wear

(blades,

lubricants,

etc.);

to

electrical

motors

and

components

which

are

warranted

by

their

manufacturer;

or

the

costs

of

removal,

ship-

ment

for

service

and

reinstallation.

Claims

relating

to

electri-

cal

components

must

be

taken

to

the

component

manufacturer's

local

authorized

repair

station

for

$ervice.

This

warranty

is

null

and

void

if

the

product

has

been

subjected

to

(1)

misuse,

abuse

or

improper

service

or

storage;

(2)

acci-

dent,

neglect,

damage

or

other

circumstances

beyond

Powermatic's

control;

(3)

modifications,

disassembly

tampering,

alterations

or

repairs

outside

of

Powermatic's

factory

not

authorized

by

Powermatic;

or

to

any

product

not

bearing

its

original

serial

number

plate.

This

warranty

does

not

.

apply

to

·

normal

wear

and

tear,

corrosion,

abrasion,

or

repairs

required

due

to

natural

causes

or

acts

of

God.

To

obtain

the

fastest

possible

warranty

service

you

must

first

notify

in

writing

the

authorized

Powermatic

distributor

from

whom

you

purchased

the

product

specifying

(1)

the

product

by

catalog

number

and

serial

number,

(2)

the

date

the

product

was

delivered

to

you

(3)

a

description

of

the

problem

for

which

you

seek

warranty

service,

and

(4)

evidence

of

proof

of

purchase.

Should

circumstances

prohibit

you

contacting

the

distributor

then

contact

the

Powermatic

factory

directly.

If

your

claim

is

covered

by

this

warranty,

your

Powermatic

distributor

will

provide

you

with

instructions

as

to

how

and

where

service

will

be

provided.

On

simple

warranty

replacement

or

repairs,

installa-

tions

instructions

will

be

provided

~o

allow

correction

by

customer

personnel.

Powermatic

assumes

no

responsibility

for

products

which

are

returned

without

its

prior

written

authoriza-

tion.

Powermatic's

obligation

under

this

warranty

shall

be

exclusively

limited

to

repairing

or

replacing

(at

Powermatic's

option)

products

which

are

determined

by

Powermatic

to

be

defec-

tive

upon

delivery,

F.O.B.

(return

freight

paid

by

customer)

Powermatic's

factory,

and

on

inspection

by

Powermatic.

In

no

event

shall

Powermatic's

liability

under

this

warranty

exceed

the

purchase

price

paid

for

the

product.

THIS

IS

POWERMATIC'S

SOLE

WRITTEN

WARRANTY.

ANY

AND

ALL

OTHER

WARRANTIES

WHICH

MAY

BE

IMPLIED

BY

LAW,

INCLUDING

ANY

WARRANTIES

FOR

MERCHANTABILITY

OR

FITNESS

FOR

A

PARTICULAR

PURPOSE,

ARE

HEREBY

LIMITED

TO

THE

DURATION

OF

THIS

WRITTEN

WARRANTY.

POWERMATIC

SHALL

NOT

BE

LIABLE

FOR

ANY

LOSS,

DAMAGE,

OR

EXPENSES

DIRECTLY

OR

INDIRECTLY

THE

USE

OF

ITS

PRODUCTS

OR

FROM

ANY

OTHER

CAUSE

OR

FOR

CONSEQUENTIAL

DAMAGES

(INCLUDING

WITHOUT

LIMITATION,

LOSS

OF TIME, INCONVENIENCE,

AND

LOSS

OF

PRODUCTION).

THE

WARRANTY

CONTAINED

HEREIN

MAY

NOT

BE

MODIFIED

AND

NO

OTHER

WARRANTY,

EXPRESS

OR

IMPLIED,

SHALL

BE

MADE

BY

OR

ON

BEHALF

OF

POWERMATIC.

4

I

SAFETY: General Rules

• READ

THE

MANUAL

Read,

Understand,

and

follow

the

safety

and

maintenance

instruc-

tions

found

in

this

manual.

Know

the

limitations

and

hazards

associated

with

the

26

shapero

• WORK AREA

Keep

the

floor

around

the

machine

clean

and

free

of

scrap

material,

saw

dust,

oil

or

grease

to

minimize

the

danger

of

tripping

or

slipping.

POWERMATIC

recom-

mends

the

use

of

anti-skid

strips

for

the

operator.

Provide

ample

unobstructed

floor

area

around

the

machine

for

free

flow

of

stock

from

the

infeed

to

the

outfeed

side

of

the

cutter.

Mark

off

the

machine

area,

and

make

sure

it

is

well

lighted

with

a

proper

exhaust

system

to

minimize

dust.

•

ELECTRICAL

GROUNDING

Your

machine

must

be

electrically

grounded.

If

a

cord

and

plug

are

used,

make

certain

the

grounding

lug

connects

to

a

suitable

ground.

Follow

the

grounding

procedure

indicated

by

the

National

Electric

Code.

Keep

power

tools

in

dry

areas

free

from

moisture.

• PROTECTION

Take

every

precaution

to

protect

yourself,

others

around

you,

and

the

machine

itself

from

improper

use.

• CARELESS ACTS

Give

the

work

you

are

doing

your

undi-

vided

attention.

Looking

around,

talking

to

someone,

and

horseplay

are

careless

acts

that

can

result

in

serious

injury.

•

DO

NOT OVER·REACH

Maintain

a

balanced

stance

and

keep

your

body

under

control

at

all

times.

Do

not

overreach

or

use

excessive

force

to

perform

any

operation.

•

EYES

Always

wear

approved

safety

goggles,

glasses,

or

a

face

shield

when

operating

the

shapero

There

are

no

excep-

tions

to

this

rule.

•

DRESS

CODE

Do

not

wear

loose

clothing,

neckties,

jewelry,

or

gloves

that

can

get

caught

in

moving

parts.

Confine

long

hair.

Keep

sleeves

above

the

elbow.

•

GUARDS

Be

sure

shaper

guard,

feather-boards,

hold-

downs,

and

specially

designed

devices

are

used

whenever

possible.

If

the

guard

must

be

removed

for

any

operation,

make

sure

it

is

replaced

immediately

following

completion

of

that

operation.

•

HOUSEKEEPING

Before

turning

on

machine,

remove

all

extra

equipment

such

as

keys,

wrenches,

scrap,

and

cleaning

rags

away

from

the

shapero

Keep

the

area

around

machine

clean

and

free

of

sawdust

to

minimize

danger

of

slipping.

•

POWER

ON

Before

connecting

power

to

the

shaper,

make

sure

the

start

switch

is

in

the

"0"

position.

•

POWER

OFF

Make

sure

the

shaper

is

unplugged

or

electrically

disconnected

and

locked

out

before

performing

maintenance,

changing

cutters,

or

service

work.

5

SAFETY: Specific Rules

•

READ

THE MANUAL Know

the

limitations

and

hazards

in

using

the

26

shapero

One

SAFETY

rule

decal

and

one

DANGER

decal

(p.8)

are

placed

on

each

machine

as

reminders

of

good

safety

practice.

• SHORT STOCK

Never

shape

stock

less

than

12

inches

in

length

without

special

fix-

tures.

Where

practical,

shape

longer

stock

and

cut

to

size.

•

12

INCH RULE When

shap-

ing,

never

allow

your

hands

to

come

closer

than

12

inches

to

the

cutters.

• HAND SAFETY

Never

pass

the

hands

directly

over,

or

in

front

of,

the

cutters.

As

one

hand

approaches

the

12

inch

radius

point,

remove

it

(or

the

push

stick)

in

an

arc

motion

and

reposition

hands

12

inches

beyond

the

cutters

(Fig.

1).

FIGURE 1

feed•

"\'

"

..

\'

:..

.......

~rrlove

hands

in

arc away

from

cutters

• BLIND CUT When

blind

cutting,

the

workpiece

is

positioned

on

top

of

the

template.

This

keeps

the

cutter(s)

cutting

only

the

underside

of

the

workpiece

and

providing

a

"distance"

guard

for

the

operator.

6

• STOCK FEED

Feed

stock

opposite

to

the

direction

of

the

cutter

rotation

(p.lS).

Never

back

stock

out

of

the

cutter

once

the

cut

has

been

started.

Instead,

pull

the

stock

straight

back

away

from

cutter

and

begin

the

cut

again

(Fig.

2).

FIGURE 2

~

feed

~/7Z/ZZl~

~pvzL'zL:2ll.2%L

-

--,

I I

1-

_____________

.

_J

pull stock

straight back

• CUTTER CLEARANCE

With

the

power

disconnected,

always

revolve

the

spindle

by

hand

with

any

new

set-up

to

insure

proper

clearance

with

the

cutters.

At

the

same

time,

check

to

be

sure

the

cutterhead

is

turning

in

the

correct

direction.

• GUIDE PIN

Whenever

possible,

use

a

guide

when

performing

pattern

shaping

and

collar

shaping

operations.

• TOOL MAINTENANCE

Clean

and

sharp

tools

give

safer

and

better

performance.

Dull

tools

can

cause

kickbacks

and

exces-

sive

chatter.

Before

making

a

cut,

always

check

the

condition

and

adjustment

of

the

tools.

Never

use

a

tool

that

is

not

balanced

and

rated

for

the

selected

RPM.

• SAFETY LOCK WASHER

Never

operate

the

shaper

without

the

safety

locking

keyed

washer

located

immediately

under

the

spindle

nut

(Fig.3).

This

washer

prevents

the

nut

from

coming

loose

when

the

spindle

is

run

in

a

counter

clockwise

direction.

Do

not

substitute

any

other

type

washer

in

place

of

the

safety

lock

washer.

FIGURE 3

safety

locking

washer

spacer

spindle

nut

o

cutter

• SPINDLE SPEED Do

not

operate

tools

at

speeds

higher

than

rated

by

the

manufacturer.

• CUTTER SELECTION

Use

only

those

cutters

designed

to

be

used

on

the

machine,

and

mount

only

safety

type

cutters

on

the

26

shaper

spindle.

• STOCK CONDITION

The

danger

of

kicked

back

stock

can

occur

when

the

stock

has

knots,

holes,

or

foreign

objects

such

as

nails.

Warped

or

in-wind

stock

should

first

be

jointed

on

one

surface

before

attempt-

ing

to

use

it

on

the

shapero

• JOB COMPLETION

The

operator

should

never

leave

his

work

station

for

any

reason

without

turning

off

the

shaper

and

waiting

for

the

spindle

to

come

to

a

complete

stop.

When

the

operation

is

complete

he

should

clean

up

the

shaper

and

work

area.

Never

clean

the

shaper

with

the

power

"ON"

and

never

use

the

hands

to

clear

sawdust

and

debris-

use

a

brush.

• DO

NOT

REACH

over

shapero

There

is

danger

of

kickback

which

can

pull

the

hand

back

into

the

cutter.

Use

push

sticks

to

assist

in

pushing

the

work

through.

FIGURE 4

•

MISUSE

Do

not

use

this

shaper

for

other

than

its

intended

use.

If

used

for

other

purposes,

POWERMATIC

disclaims

any

real

or

implied

warranty

and

holds

itself

harmless

for

any

injury

which

may

result

from

that

use.

• REPLACEMENT PARTS

Use

only

POWERMATIC

or

factory

authorized

replacement

parts

and

accessories;

otherwise,

the

shaper

warranty

and

guarantee

will

be

null

and

void.

7

SAFETY: Decal Instruction

FIGURE 5

8

SAFETY

RULES

CAREFULLY

READ

INSTlWCTlON

MANUAL

BEFORE

OPERATING

MACHINE.

DO

NOT

OP£RATE

WITHOUT

ALL

GUARDS

AND

COVERS

IN

POSITION.

BE

SURE

MACHINE

IS

ELECTRICALLY

GROUNDED

.

REMOVE

OR

FASTEN

LOOSE

ARTICLES

OF

CLOTHING

SUCH

AS

NECKTIES,

ETC.

CONFINE

HAIR

.

REMOVE

JEWELRY

SUCH

AS

FINGER

RINGS

,

WATCHES

,

BRACELETS,

ETC.

USE

SAFETY

FACE

SHIELD,

GOGGLES

,

OR

GLASSES

TO

PROTECT

EYES

AND

OTHER

PERSONAL

SAFETY

EQUIPMENT

AS

REQUIRED

.

STOP

MACHINE

BEFORE

MAKING

AOJUSTMENTS

OR

CLEANING

CHIPS

FROM

WORK

AREA

.

KEEP

THE

flOOR

AROUNO

THE

MACHINE

CLEAN

ANO

FREE

FROM

SCRAPS

,

SAWDUST,

OIL

OR

GREASE

TO

MINIMIZE

THE

DANGER

OF

SLIPPING.

3330283

TURN

CUTTER

WHILE

IN

THE

RAISED

AND

LOWERED

POSITIONS

BY

HAND

TO

CHECK

FOR

INTERFERENCE.

MAKE

SURE

CUTTER

IS

FREE

FROM

INTERFERENCE

WITH

MACHINE

BEFORE

CONNECTING

ELECTRICAL

POWER

TO

MOTOR

TO

AVOID

PERSONAL

INJURY.

3408224

SPECIFICATIONS: Model

26

Shaper

FIGURE 6

T

rn

c c

+----G~

~---

E--------~

A B c D E F G H K

in.

28

38

34

30

12

mm.

711

749 965 864

762

546 597 305

260

Table size with standard extensions

.................

29·7/8"

x

28"

Table extension

....

...

.........

..

...

.

........

.

8-3/8"

x

28"

·

.............

758.825mm x 601 .2mm

·

.............

212.725mm x 601.2mm

Table height from floor

................................

34"

Spindle opening, diameter.

....

.....

.

...

5·1/2",4",2·3/4"

&

1·3/4"

·

.......................

673,6mm

139.7mm, 101.6mm, 69.85mm & 21.175mm

Spindles available

Interchangeable type, diameter.

....

.

.....

......

1

/2"

& 3

/4"

Stub spindle, pilot diameter

....

....................

1

/2"

Solid spindle type, diameter

.....

...........

.......

...

1"

·

............

7.9375mm, 12.7 & 17mm

·

........................

12.7mm

·

........................

25.4mm

Spindle capacity under nut:

1"

solid

....................................

4·7/8"

·

.....................

123.825mm

3/4"

Interchangeable

..............................

3"

1

/2"

Interchangeable

...........

................

2·1/4"

·

........................

76.2mm

·

.................

.

.....

57.15mm

Spindle travel

.......................................

3"

Spindle speed

RPM

..........................

7,000 & 10,000

Tablecounte(bore

.......................

7"dia.x

11/16"deep

Fence size each side

.........................

3·3/4"

x

12·3/8"

Weight, domestic boxed with 2hp motor

..............

450

Ibs.

app.

·

....................

.

...

76.2mm

·

.........

.

.....

7,000 & 10,000

RPM

·

.........

177.8 dia. x 17.4625mm deep

·

................

94.25 x 314.325mm

. .

...

. .

.........

.

..

204.12kg app.

The above specifications, dimensions and design characteristics are subject

to

change

without

notice.

WARNING: DO NOT EQUIP

OR

USE THIS JOINTER WITH A MOTOR LARGER THAN 5HORSEPOWER

AT 3600 R.P.M.

OR

OPERATE THE CUTTERHEAD IN EXCESS

OF10,OOOR.P.M.

USE

OF

A LARGER

HORSEPOWER MOTOR

OR

HIGHER CUTTERHEAD SPEED VOIDS THE WARRANTY

AND

POWER·

MATIC HOLDS ITSELF HARMLESS FOR ANY INJURY WHICH MAY RESULT,

9

QUILL SLIDE: Schematic

FIGURE 7

CUTTER

QUILL

MOTOR

10

BASE

PINION

SHAFT

HANDWHEEL

RECEIVING THE SHAPER

Remove

the

shaper

assembly

and

base

from

their

respective

shipping

cartons

and

inspect

for

damage.

Any

damage

should

be

reported

to

your

distributor

and

shipping

agent

immediately.

Before

proceeding

further,

read

your

manuals

thoroughly

to

familiarize

yourself

with

proper

assembly,

operation,

set-up,

maintenance

and

safety

procedures.

INSTALLATION

Mount

base

to

the

floor

with

high

quality

anchor

bolts.

Bolts

are

attached

through

the

mounting

holes

on

each

end

of

the

base.

After

base

has

been

secured

to

a

solid

foundation,

align

the

holes

in

the

bottom

of

the

shaper

with

the

holes

in

the

top

of

the

base

and

secure

with

the

mounting

bolts

provided.

BELT TENSION

Attach

the

drive

belt

as

follows:

Loosen

the

two

hex

head

cap

screws

-A

that

hold

the

motor

slide base to

loosen belt

base

to

the

quill

siae,

and

slide

the

motor

base

towards

the

quill

-B

(Fig.

8).

Attach

the

belt

and

tighten

by

sliding

the

motor

base

away

from

the

quill.

Proper

belt

tension

is

reached

when

the

belt

can

be

depressed

about

1/8

inch

to

1/4

inch

between

the

pulleys

Fig.

9).

Tighten

the

two

hex

head

cap

screws.

NOTE:

Check

to

see

that

the

sheaves

of

the

motor

and

the

spindle

line

up

absolutely

level

with

each

other.

FIGURE 9

ELECTRICAL

depress belt

1/8

to 1/4 inch

for proper

tension

Check

the

voltage

and

phase

of

the

shapero

Be

absolutely

sure

they

correspond

with

the

power

supply.

DANGER:

If

the

machine

does

not

come

wired

to

run,

the

electricals

and

motor

wiring

must

be

done

by

a

qualified

electrician.

The

machine

must

be

properly

grounded

to

help

avoid

electrical

shock

and

possible

death.

Follow

the

recommendations

of

the

National

Electrical

code

for

grounding.

11

INSPECTION

Before

connecting

power

to

the

shaper

check

all

mounting

screws

and

bolts

to

see

that

they

are

locked.

Since

the

spindle

and

quill

assembly

have

permanently

sealed

bearings,

lubrication

is

not

necessary.

Turn

the

spindle

by

hand

to

see

that

it

turns

freely.

Regularly

inspect

the

shaper

to

insure

that

the

machine

is

in

proper

adjustment

and

free

of

dust

in

the

electrical

enclosure.

Make

sure

all

mechanical

functions

work

freely,

and

there

are

no

loose

or

worn

electrical

connections.

Inspect

the

cutters,

collars,

and

spacers

for

rust,

nicks,

and

flaws.

Be

sure

to

read,

understand,

and

follow

the

recommendations

in

the

OPERATING INSTRUCTIONS

MANUAL

before

operating

the

shapero

EXHAUST SYSTEM

Powermatic

recommends

the

use

of

an

exhaust

system

w~th

a

wood

shapero

The

system

should

be

large

enough

to

remove

from

400

to

1400

cubic

feet

of

air

per

minute.

The

operator

is

cautioned

against

the

health

hazard

and

limitations

in

OSHA

regulations

for

exposure

to

dust

particles.

SHAPER ADJUSTMENTS

Check

all

mounting

screws

and

bolts

to

see

that

they

are

locked.

When

changing

tools,

adjusting

the

drive

belt,

or

doing

clean-up

and

maintenance,

always

unplug

the

machine

from

its

power

source

and

turn

the

start

switch

to

the

"OFF"

position.

12

Squaring The Fence

Periodically

the

wood

fence

will

have

to

be

squared

with

the

mounting

surface

and

adjusted

parallel

to

each

other.

To

correct,

do

the

following:

o

Check

to

see

that

the

two

mounting

screws

holding

the

fence

assembly

to

the

table

are

tight

(Fig.

10)

.

FIGURE 10

mounting screws

B

<f

f

~

L

__

""""""---_

flathead bolts

_-.lIL.-.._~

~

Check

to

see

that

the

four

countersunk

flathead

bolts

holding

the

wooden

fences

are

tight

(Fig.

10)

.

E)

Clamp

a 2 x 4

board

with

a

jointed

edge

to

the

table

and

make

sure

the

jointed

edge

is

absolutely

parallel

with

the

miter

groove

and

close

to

the

fences.

C)

Loosen

the

two

lock

handles

-B

on

either

side

of

the

fence

assembly.

(Fig.

10)

.

~

Turn

the

fence

adjustment

knobs

-A

to

move

both

fences

forward

and

flush

against

the

jointed

edge

of

the

2 x 4

board.

Check

the

alignment

of

the

fences

to

the

jointed

edge.

~

If

either

fence

does

not

make

flush

contact,

loosen

the

two

mounting

screws

and

make

a

slight

swivel

adjustment

of

the

fence

assembly

to

bring

fences

into

flush

contact

with

the

jointed

edge.

€»

Retighten

the

mounting

screws.

()

Retighten

~he

lock

levers.

If

the

fences

do

not

remain

parallel

and

square

with

the

table,

remove

the

entire

fence

assembly

from

the

shaper

(p.

15),

Resurface

the

wood

fences

on

a

jointer

as

shown

in

Figure

11,

and

recountersink

the

existing

bolt

holes,

if

necessary.

Make

s

ure

the

fence

is

held

square

with

the

jointer

table.

The

bottom

of

the

shaper

fence

assembly

must

be

held

firmly

against

the

jointer

fence

in

order

for

the

cut

to

be

square

with

the

shaper

table.

This

procedure

can

be

used

several

times

to

renew

the

fences

before

they

require

replacement.

FIGURE

11

shaper fence

assembly

Spindle

Replacement

To

remove

the

interchangeable

spindle,

select

the

proper

rectangular

hole

in

the

standard

shaper

wrench

and

place

it

over

the

flats

on

the

top

of

the

spindle

(Fig.12).

spindle

assembly

FIGURE 12

turn spindle

wrench counter-

clockwise

Place

a

wrench

on

the

hexagonal

drawbar

nut

as

shown.

Hold

the

top

of

the

spindle

stationary,

and

turn

the

drawbar

nut

counterclockwise.

Remove

the

drawbar

nut.

Remove

the

spindle

vertically

and

replace

with

the

size

of

your

choice.

Spindle

Assembly

Removal

To

remove

spindle

assembly,

first

remove

the

belt

from

spindle

sheave

(p.ll).

Loosen

the

split

casting

locking

screw

and

remove

the

spindle

assembly

out

the

bottom

(Fi~13).

To

reinstall,

reverse

the

above

procedure.

FIGURE13

locking

screw

spindle

assembly

13

Replacing The Cutters

To

replace

the

cutter(s),

select

the

proper

rectangular

hole

in

the

standard

shaper

wrench

and

place

it

over

the

flats

on

the

top

of

the

spindle

(Fig.14)

.

Place

a

hexagonal

wrench

on

the

3/4

inch

spindle

nut,

hold

the

top

of

the

spindle

stationary

and

turn

the

spindle

nut

counterclockwise.

Remove

the

spindle

nut

and

the

slotted

washer.

Remove

the

cutter(s)

vertically

and

replace

with

the

size

of

your

choice.

FIGURE 14

Quill

Slide Adjustment

Periodically,

due

to

wear,

the

quill

slide

will

develop

side

play.

This

is

noticeable

when

clamping

the

slide

in

position

and

there

is

a

definite

14

movement

at

the

top

of

the

spindle.

To

adjust

the

slide,

loosen

the

two

gib

screw

hex

nuts

(Fig.1S),

and

lightly

tighten

the

gib

screws

with

an

allen

wrench.

Lock

the

gib

nuts

down

to

provide

the

slight

play

required

to

allow

the

slide

free

movement.

Readjust

gib

screws

if

the

slide

is

difficult

to

move.

Changing Speeds

With

the

belt

properly

tensioned,

changing

speeds

is

an

easy

operation

(Fig.

16

A, B, C) .

()

Disconnect

power

from

the

machine.

FIGURE

16

()Roll

the

belt

off

one

pulley

to

the

other

on

the

motor

side.

~

Rotate

that

pulley

and

roll

pulley

until

the

belt

snaps

into

the

groove

of

the

other

spindle

pulley.

(

-

~

Miter Gauge Adjustment

The

miter

gauge

is

used

when

doing

accurate

end

grain

cutting

and

to

assist

in

handling

certain

types

of

parts

.

To

adjust

the

stops

to

exact

90

degree

and

45

degree

angles,

use

a

combination

square

as

a

gauge

along

with

a

screwdriver

and

5/

16

inch

open

end

wrench

(Fig.17-A,B).

FIGURE17

090°

stop position,

bottom view

roundhead screw

with hex. nut

e4S0stop Position,

top view

stop

Fence Assembly Removal

To

remove

the

entire

fence

assembly,

simply

remove

the

two

3/

8"

x)"

socket

head

cap

screws

(Fig

.18)

.

Store

the

fence

assembly

in

a

safe

place

and

clean

before

re-mounting

on

table.

FIGURE

18

Before Operating

....

Check

the

motor

and

switch

wiring

diagrams

for

proper

voltage

connections

before

applying

power

to

the

machine

(see

pp.

26,

27

for

wiring

diagrams)

.

Turn

the

main

drive

motor

on

momentarily

to

check

for

proper

rotation.

The

spindle

should

rotate

counterclockwise

when

looking

down

on

the

spindle.

Correct

as

required.

Run

the

machine

for

a

short

period

of

time

to

insure

that

the

moving

parts

are

working

properly

with

no

excessive

vibration.

If

a

problem

develops,

correct

before

turning

the

shaper

over

for

general

use.

Be

sure

to

read,

understand,

and

follow

the

recommendations

in

the

OPERATING INSTRUCTIONS

manual

when

operating

the

shapero

15

,

PARTS

LIST:

Stand &

Table

ITEM PART ITEM PART

NO.

DESCRIPTION IOTY. NO. NO. DESCRIPTION OTY.

2195003 FENCE ASSY., SHAPER (ITEMS 39 3063009 BRACKET, SWITCH MTG. 1

1 THRU 19) 40 3595013 PLATE, SHAPER TABLE 1

2695008

SCREW,

LOCK ASSY. (ITEMS

41

3585014 PIN, STARTER 1

1 THRU

3)

2 42 3696201

SCREW,

SET

3

1 3268002 HANDLE 1

43

6714037 SCR.,

FILLISTER

HD.,

2 3695003

SCREW,

LOCK 1

1/4-20

X

1"

(PLATED) 3

3 3406016 KNOB,

HANDLE

1

44

3328202 INSERT, RING 1

4 6515007 NUT, HEX JAM,

5/16-18

4

45

3078007

CAP

1

5 6861205 WASHER,

FLAT,

5/16"

ZINC 1388035

KIT

PLATE, SHAPER

PLATED 4 (ITEMS 46 THRU

51

)

6 3063074 BRACKET, MOUNTING,

FENCE

46

6680020 RIVET, SOUTHCO ALUM.,

SHAPER, R.H. 1 5/32 X

1/4"

LG. 2

7 3195007 FENCE, BOARD 2 47 3312251 I.D. PLATE, POWERMATIC 1

8 6715051

SCR.,

FLATHD.

MACH.,

5/16-

48 3312228 I.D. PLATE, SERIAL &MODEL

18 X

1/2"

(ZINC PLATED 4 NUMBER 1

9 3838203 WASHER, BEVEL, LOCK

SCR.

2

49

6747000

SCR.,

DRIVE,

No.4

X

3/16"

10 6811281 SPACER,

3/8

X 5/8 X

.032"

4 (NICKEL PLATED) 2

11

671·5013 SCR.,

SOC.

SET,

CUP

PT.,

50

3408206 LABEL, CAUTION SPINDLE

5/16-18

X

3/8"

2 SHIPPED

DRY

(NOT

SHOWN)

1

12 6715025

SCR.,

SOC.

HD. CAP,

5/16-18

51

3330283 PLATE, SAFETY (NOT

X

3/4"

2 SHOWN) 1

13

6714004

SCR.,

soc.

SET,

CUP

PT.,

1/4-20

X

1/4"

2

14 3406005 KNOB, ADJUSTING

SCREW

2

15

3690005

SCREW,

ADJUSTING 2

16

3064035 BRACKET, FENCE 2

17 3250060 GUARD, SHAPER BODY 1

18 6716012

SCR.,

SO(.

HD. CAP,

3/8-16

X

1"

2

19 3063073 BRACKET, MOUNTING,

FENCE

SHAPER, L.H. 1

2136001 DOOR ASSY. (ITEMS

20

&

21)

20

6440003 LATCH, No. 61-1-1·0 1

21

2136004 DOOR ASSY.

(WE

LDMENT) 1

2689001 I SCALE ASSY., HEIGHT ADJ.

(ITEMS

22

& 23)

22

3481012

PLATE,MTG.,

HEIGHT ADJ. 1

23

3684203 SCALE, PLATE 1

2271004 HANDWHEEL ASSEMBLY

(ITEMS

24

THRU 27)

24 6624006 PIN, GROOVE, 1/4 X

3"

LG. 1

25

3268201 HANDLE 1

26

3271051 HANDWHEEL,

6"

DIA.

1

27

6715013

SCR.,

soc.

STE,

5/16-18

X 3/8' 1

28

6714057

SCR.,

FLAT

HD., 1

/4-20

X

1·1/4"

2

29

6514001 NUT, HEX,

1/4-20

2

30 6861100 WASHER, LOCK,

1/4"

2

31

3186008 EXTENSION,

8"

TABLE

1

32 6861300 WASHER, LOCK,

3/8"

6

33

6716031

SCR.,

HEX HD.,

3/8-16

X

1"

6

34 6861301 WASHER,

FLAT,

3/8"

9

35

2759006 STAND ASSY., SHAPER

(WELDMENT) 1

36

3797042 TABLE, SHAPER 1

37 2104003 COVER ASSY., MOTOR

(WELDMENT) J

38

6746023

SCR.,

HEX HD.,

1/4-20

X

5/8"

(SELF.TAPPING) 8

16

PARTS:

Exploded

View

\ \ \

17

P

ARTS

LIST:

Body

Assembly

ITEM PART ITEM PART

NO.

NO. DESCRIPTION

IOTY.

NO.

NO. DESCRIPTION 10TY.

2277001 HEAD ASSY., SLIDE (ITEMS 42 6715016

SCR.,

SOC

.

SET,

CUP

PT

.,

1 THRU 26)

5/16-18

x

5/16"

1

2586002 PINION ASSY.,

WORM

GEAR

43

6077076 BELT,7M710 1

(ITEMS 1 THRU 6)

44

3718041

SHEAVE

, MOTOR,

STEP

1 3096244 COLLAR 1 1-1/8"

BORE

(ALT.

FOR)

2 6715015

SCR.,

SOC.

SET,

5/16-18

X

1/4"

2 3181011) 1

3 6861901 WASHER,

FLAT,

NYLATRON

45

3718039 SHEAVE,

MOTOR:

,

STEP

,

3/4"

E-12 2

7/8"

BORE 1

4 6095025 BUSHING, BRONZE 3/4 I.D. X

46

6714127

SCR.,

HED HD., 1//4-20 X

1/2"2

7/8 O.D. X

3/4"

2

47

3042047 BASE, MOTOR 1

5 3070006 BUSHING, ADJ. SHAFT 1 48 6718010

SCR

., HEX HD.

CAP,

1/2-13

6 3586008 PINION 1 X

1-1/2"

6

2690003

SCREW

ASSY., HEAD RAISING 49 3838008 WASHER, BEVEL 2

50

6861500 WASHER, LOCK,

1/2"

4

(ITEMS 7 THRU 10)

51

6715006

SCR.,

HEX WASHER

HD

.,

7 6714004

SCR.,

SOC.

SET,

1/4-20

X

1/4"

1

5/16-18

X

3/4"

4

8 3237003 GEAR, HEAD RAISING, SPIRAL 1

52

6471100 MOTOR, ELEC, lHP, lPH,

9 6420001 KEY, WOODRUFF No. 606 1 3600RPM, 115/230V,

56

FR

.

10 3691003

SCREW,

ELEVATING

1 TEFC 1

11

3244039 GIB, HEAD SLIDE 1 6471118 MOTOR, ELEC, 1

HP,l

PH

,

12 6515007 NUT, HEX JAM,

5/16"

2 3600RPM, 200V 56FR. TEFC 1

13 6715008

SCR

.,

SOC

.

HD

. SET.

5/16-18

6471119 MOTOR, ELEC.

1HP,

3PH,

Xl"

2 3600RPM, 230/460V,

56

FR

.

14 6520009 NUT, HEX-THIN HEIGHT, 5/8 TEFC 1

-11,

FLEXLOC,

31

FKF-1011 1 6471400 MOTOR, ELEC, 1·1/2HP,

1PH

,

15 6861702 WASHER,

NYLATRON,

5/8"

2 3600

RPM,

115/230V,

56

FR

'I

16

3735006 SPACER, ELEVATING

SCREW

1 TEFC 1

17 3730012 SLIDE, HEAD 1 6471412 MOTOR, ELEC., 1-1/2HP,

3PH,

18

3387002 KEY, MOTOR

BASE

2 3600RPM, 200V, 56FR, TEFC 1

19 6626028 PIN, SPRING, 3/16 X

1/2"

2 6471413 MOTOR, ELEC.,

l·l/2HP,

3PH,

20

6716032

SCR

., HEX HD.,

3/8-16

X

1·1/2"

1 3600

RPM,

230/460V,

56

FR

'I

21

6861300 WASHER, LOCK,

3/8"

1 TEFC 1

22

3837002 WASHER,

ELEVATING

SCREW

6471706 MOTOR, ELEC.,

2HP,

3PH,

STOP

1 3600RPM, 230/460V, 145T

FR

.

23

6861200 WASHER, LOCK,

5/16"

4 TEFC I 1

24 6715042

SCR.,

HEX HD.,

5/16-18

X

3/4"

1 6471707 MOTOR, ELEC.,

2HP,

1PH,

25

3057006 BODY, SHAPER 1 3600RPM, 115/230V, 145T FR.

26

6715032

SCR.,

HEX HD.,

5/16-18

Xl"

3 TEFC 1

2670002

ROD

ASSY., POINTER 6471717 MOTOR, ELEC.,

2HP,

3PH,

(ITEMS

27

THRU 32) 3600RPM, 200V, 145T FR.

27

6516009 NUT, HEX JAM,

3/8-16

2 TEFC 1

28

6861301 WASHER,

FLAT,

3/8"

2

29

3042004 BASE, POINTER

ROD

1

30

3670009 ROD, POINTER 1

31

3604001 POINTER 1

32 6706035

SCR

.,

RD

. HD. MACH.,

6-32

X

1/4"

(ZINC PLATED) 1

2708004 SHAFT HEAD LOCK ASSY.

(ITEMS

33

THRU 37)

33

3406016 KNOB, HANDLE 1

34

6715016

SCR.,

SOC.

SET,

CUP

PT

.,

5/16-18

X

5/16"

1

35

3708001 SHAFT, LOCK 1

36

3301004 HUB, LOCK SHAFT 1

37

3268002 HANDLE 1

2271004 HANDWHEEL ASSY., (ITEMS

38 THRU 41)

38 6624006 PIN, GROOVE, 1/4 X

3"

LG. 1

39

3268201 HANDLE 1

40

3271051 HANDWHEEL,

6"

DIA: 1

41

6715013

SCR.,

SOC.

HD. SET,

5/16-18

X

3/8"

1

18

PARTS: Exploded View

o

N

W

a:

::J

"

U.

19

3/4

INCH SPINDLE ASSEMBLY

FIGURE

21

14

13

·1

/I

I

10

I

./

17

/'

I

15

20

6

ITEN

NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

PART

NO.

3526005

3840003

3742004

3742005

6708067

6670129

3659024

3749115

3388062

6060191

6670014

6670128

3298253

6670130

3718038

6864004

6549004

/I

I

12

1/

9

8

DESCRIPTION

Nut,

3/4"

Spindle

Lockwasher,

3/4"

Spindle

Spacer,

Spindle

3/4

x

1/2

Spacer,

Spindle

3/4

x

3/4

,

I

i/

Screw,

Button

Head

Soc.

8-32

x

1/2

Ring,

Retainer

RSN

-137

Retainer,

Bearing

Spindle,

3/4"

Solid

Key,

Square

Bearing,

6205 - 2

RSTG

5100

98

Truarc

External

Ring,

Retainer

IN

-206

Quill

Ring,

Retainer

5100 -275

Sheave,

Spindle

Washer

WD

4,

Lock

Bearing

Steel

Plain

Nut,

Bearing

Lock N - 04

EDP2749040

Parts List

QTY.

1

2

1

3

1

2

3

1

Powermatic 26 Datasheet

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