Powermatic TS29 Service manual

Operating Instructions and Parts Manual
Tilting/Sliding Spindle Shaper
Model TS29
WALTER MEIER (Manufacturing) Inc.
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-0460270
Ph.: 800-274-6848 Revision B 06/2012
www.waltermeier.com Copyright © 2012 Walter Meier (Manufacturing) Inc.

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Warranty and Service
Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of
our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any
of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or
perform routine maintenance and major repair on your POWERMATIC
®
tools. For the name of an Authorized Service
Center in your area call 1-800-274-6848.
MORE INFORMATION
Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with
your local Walter Meier distributor, or visit powermatic.com.
WARRANTY
POWERMATIC products carry a limited warranty which varies in duration based upon the product.
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools,
abrasives and other consumables are excluded from warranty coverage.
WHO IS COVERED?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general POWERMATIC warranty lasts for the time period specified in the product literature of each product.
WHAT IS NOT COVERED?
The Five Year Warranty does not cover products used for commercial, industrial or educational purposes. Products
with a Five Year Warranty that are used for commercial, industrial or education purposes revert to a One Year
Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents,
normal wear-and-tear, improper repair or alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name
of the location nearest you, please call 1-800-274-6848.
You must provide proof of initial purchase date and an explanation of the complaint must accompany the
merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price,
at our option.
We will return the repaired product or replacement at our expense unless it is determined by us that there is no
defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your
direction, dispose of or return the product. In the event you choose to have the product returned, you will be
responsible for the handling and shipping costs of the return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE
LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR
MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW
LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
WALTER MEIER (MANUFACTURING) INC., SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO
PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES
ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR
LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION
MAY NOT APPLY TO YOU.
Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general
information and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
whatsoever.

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Table of Contents
Warranty and Service..........................................................................................................................2
Warning .............................................................................................................................................4
Introduction........................................................................................................................................7
Specifications.....................................................................................................................................7
Unpacking..........................................................................................................................................8
Contents of the Shipping Container ..................................................................................................8
Assembly...........................................................................................................................................9
Interchangeable Spindle Installation .................................................................................................9
Interchangeable Spindle with Drawbar..............................................................................................9
Installing Cutters ...........................................................................................................................10
Fence Assembly............................................................................................................................11
Guard Assembly............................................................................................................................11
Dust Chute....................................................................................................................................11
Miter Gauge and Clamp.................................................................................................................12
Miter Fence...................................................................................................................................12
Grounding Instructions......................................................................................................................13
Adjustments .....................................................................................................................................14
Speed Change..............................................................................................................................14
Spindle Lock.................................................................................................................................15
Spindle Vertical Travel...................................................................................................................15
Spindle Tilting ...............................................................................................................................15
Fence Adjustment .........................................................................................................................16
Sliding Table Adjustment ...............................................................................................................16
Operating Controls............................................................................................................................17
Operation.........................................................................................................................................17
Position of Collars .........................................................................................................................18
Copying (Machining with a Jig).......................................................................................................19
Feeding Stock...............................................................................................................................19
Maintenance ....................................................................................................................................20
Lubrication....................................................................................................................................20
Replacement Parts...........................................................................................................................22
Fence Assembly............................................................................................................................23
Fence Assembly............................................................................................................................25
Spindle Assembly..........................................................................................................................26
Spindle Assembly..........................................................................................................................27
Cabinet Assembly .........................................................................................................................28
Cabinet Assembly .........................................................................................................................29
Sliding Table Assembly..................................................................................................................30
Sliding Table Assembly..................................................................................................................31
Speed Indicator.............................................................................................................................32
Speed Indicator.............................................................................................................................33
Electrical Components...................................................................................................................34
Electrical Components...................................................................................................................35
Quill Assembly ..............................................................................................................................36
Quill Assembly ..............................................................................................................................38
Electrical Connections – TS29 Shaper ...............................................................................................39

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Warning
1. Read and understand the entire owner’s manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with
all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This shaper is designed and intended for use by properly trained and experienced personnel only. If
you are not familiar with the proper and safe operation of a shaper, do not use until proper training
and knowledge have been obtained.
5. Do not use this shaper for other than its intended use. If used for other purposes, Walter Meier
(Manufacturing) Inc., disclaims any real or implied warranty and holds itself harmless from any injury
that may result from that use.
6. Always wear approved safety glasses/face shields while using this shaper. Everyday eyeglasses only
have impact resistant lenses; they are not safety glasses.
7. Before operating this shaper, remove tie, rings, watches and other jewelry, and roll sleeves up past
the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips
are recommended. Do not wear gloves.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
•Lead from lead based paint.
•Crystalline silica from bricks, cement and other masonry products.
•Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area and work with approved safety
equipment, such as face or dust masks that are specifically designed to filter out microscopic
particles.
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
11. Make certain the switch is in the OFF position before connecting the machine to the power supply.
12. Make certain the machine is properly grounded.
13. Make all machine adjustments or maintenance with the machine unplugged from the power source.
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately.
16. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting
and any other conditions that may affect its operation. A guard or other part that is damaged should
be properly repaired or replaced.
17. Provide for adequate space surrounding work area and non-glare, overhead lighting.
18. Keep the floor around the machine clean and free of scrap material, oil and grease.
19. Keep visitors a safe distance from the work area. Keep children away.

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20. Make your workshop child proof with padlocks, master switches or by removing starter keys.
21. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are
careless acts that can result in serious injury.
22. Never pass the hands directly over or in front of
the cutters. As one hand approaches the 12-inch
radius point, remove it (or the push stick) in an arc
motion and reposition hand 12 inches beyond the
cutters. See Figure A.
23. Maintain a balanced stance at all times so that you
do not fall or lean against the cutter or other
moving parts. Do not overreach or use excessive
force to perform any machine operation.
24. Use the right tool at the correct speed and feed
rate. Do not force a tool or attachment to do a job
for which it was not designed. The right tool will do
the job better and safer.
25. Use recommended accessories; improper accessories may be hazardous.
26. Maintain tools with care. Keep cutters sharp and clean for the best and safest performance. Follow
instructions for lubricating and changing accessories.
27. Feed stock opposite to the direction of the
cutterhead rotation. Never back stock out of the
cutter once the cut has been started. Instead, pull
the stock straight out away from the cutter and
begin the cut again. See Figure B.
28. When shaping, follow the 12-inch rule: Never allow
your hands to come closer than 12 inches to the
cutter.
29. Never shape stock less than 12 inches in length
without special fixtures. Where practical, shape
longer stock and cut to size.
30. When shaping with collars, the collar must have
sufficient bearing surface (see page 18). The work
must also be fairly heavy in proportion to the cut
being made. Do not use short, lightweight stock when shaping against collars.
31. The opening between the fence plates should be
only just enoughto clear the cutter.
32. Never operate the shaper without the keyed lock
washer located immediately under the spindle nut.
See Figure C. This prevents the nut from coming
loose when the spindle is run in a
counterclockwise direction. Do not substitute any
other type washer in place of the keyed lock
washer.
33. Always use the miter gauge and clamp attachment
when edge shaping stock less than 6” wide. The
fence should be removed during this operation.
34. Make sure the spindle and the draw bar are
tightened on the arbor.

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35. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do
not use your hands.
36. Do not stand on the machine. Serious injury could occur if the machine tips over.
37. Never leave the machine running unattended. Turn the power off and do not leave the machine until
the cutter comes to a complete stop.
38. Remove loose items and unnecessary work pieces from the area before starting the machine.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly
even death.
- - SAVE THESE INSTRUCTIONS - -

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Introduction
This manual is provided by Powermatic covering the safe operation and maintenance procedures for a
Model TS29 Tilting Spindle Shaper. This manual contains instructions on installation, safety precautions,
general operating procedures, maintenance instructions and parts breakdown. This machine has been
designed and constructed to provide years of trouble free operation if used in accordance with
instructions set forth in this manual. If there are any questions or comments, please contact either your
local supplier or Walter Meier (Manufacturing) Inc. Walter Meier can also be reached at our web site:
www.waltermeier.com.
Specifications
Model Number..............................................................................................................................TS29
Stock Number .........................................................................................................................1791284
Motor........................................................................................ 7.5HP, 3Ph, 230/460V (Prewired 230V)
Electric controls...........................................................................................................24 volt magnetic
Interchangeable Spindle Sizes (with Capacity Under Nut) (in.)...................1-1/4 (6-1/2); 1 (6); 3/4 (3-1/2);
and 1/2 collet chuck with 1/4 bushing
Spindle Vertical Travel (in.)..................................................................................................................7
Spindle Speeds (RPM).....................................................................3000, 4000, 6000, 8000 and 10,000
Spindle Tilt (degrees)................................................................................................5 back, 45 forward
Overall Table Size (L x W) (in.).......................................................................................51-1/2 x 33-1/2
Sliding Table Size (L x W) (in.)........................................................................................51-1/4 x 11-1/4
Sliding Table Travel (in.) .............................................................................................................49-1/4
Maximum Diameter Cutter Below Table (in.).........................................................................................9
Maximum Diameter Cutter Above Table (in.) ......................................................................................12
Table Inserts (in.).................................................................three: 2-1/2 I.D.; 5-1/2 I.D.; and oval slotted
Fence Size (with Mechanical Digital Readouts) (in.).......................................................................46 x5
Fence Travel (Major and Minor) (in.)...............................................................................5-3/8 and 3-5/8
Dust Port Diameter (two) (in.)..............................................................................................................5
Dust Collection Minimum CFM Required..........................................................................................800
Shipping Weight (lbs.)...................................................................................................................1280
Net Weight (lbs.)...........................................................................................................................1100
Overall Dimensions (L x W x H) (in.) ................................................................................... 51 x 44 x 53
The above specifications were current at the time this manual was published, but because of our policy of
continuous improvement, Walter Meier reserves the right to change specifications at any time and without
prior notice, without incurring obligations.

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Unpacking
Open shipping container and all separate
cartons containing accessories, and check for
shipping damage. Report any damage
immediately to your distributor and shipping
agent. Compare the contents of your container
with the following parts list to make sure all parts
are intact. Read the instruction manual
thoroughly for assembly, maintenance and
safety instructions.
Contents of the Shipping Container
1 Shaper
1 Fence Assembly
1 Dust Chute
1 Miter Gauge and Clamp Assembly
2 Aluminum Fence Plates
1 Box of Standard Accessories (shown below)
1 Owner's Manual
1 Warranty Card
Standard Accessories:
A. Spindle Nut Wrench
B. Spindle Wrenches (3)
C. Open-End Wrench Set
D. Hex Wrench Set
E. Spindle Collet
F. Spindle Nut
G. Lock Nut
H. Draw Bar
J. Grease Gun
K. Table Inserts (2)
L. Interchangeable Spindles (3)
Note: Items A through L comprise Tool Package, p/n TS29-TP.
Read and understand the entire contents of this manual before attempting set-up
or operation! Failure to comply may cause serious injury.

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Assembly
Tools required for assembly:
crane with hoist; or forklift
9/16", 7/16" and 1/2" wrenches
level
1. Remove all wood crating from around the
shaper.
2. Remove the bolts securing the machine to
the skid.
3. The shaper can be lifted by a crane with
hoist (Figure 1), or by a forklift (Figure 2),
either of which should be capable of lifting
one ton. Remove the skid from under the
shaper.
4. The shaper should be placed on a solid,
level foundation, preferably a concrete floor.
With the machine in position, check table
surface left to right and front to back with a
machinist's level. If necessary, place metal
shims under the corners of the machine to
ensure it is level.
5. Secure the machine to the floor with good
quality lag screws through the holes in the
bottom of the cabinet.
6. Exposed metal parts such as the table top
have been given a protective coating at the
factory. This should be removed with a soft
cloth and solvent (such as mineral spirits).
Do not use an abrasive pad.
Interchangeable Spindle Installation
One of the features of this machine is that it will
accept interchangeable spindles with a drawbar
or without a draw bar. Router bits can also be
used on this shaper.
Interchangeable Spindle with
Drawbar
1. Disconnect the machine from the power
source and remove the table inserts (NOTE:
Removing the tilting insert is not necessary).
2. Raise the spindle shaft all the way up.
3. Thoroughly clean the taper of the
interchangeable spindle and the internal
taper of the shaft with a soft cloth moistened
with kerosene or mineral spirits (do not use
gasoline or lacquer thinner).
Figure 1
Figure 2

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4. Thread the short threaded end of the draw
bar (B, Figure 3) into the threaded hole in
the bottom of the interchangeable spindle
(A, Figure 3). Remove the two lock nuts and
the bevel washer from the other end of the
draw bar (B, Figure 3).
5. Carefully insert the draw bar (B, Figure 3)
and spindle (A, Figure 3) down through the
shaft as shown. Make sure the tang (C,
Figure 3) on the spindle is engaged with the
notch (D, Figure 3), and thread the spindle
nut (E, Figure 3) onto the threads (F, Figure
3).
6. Engage spindle lock [refer to "Spindle Lock"
on page 15].
7. Use the supplied spanner wrench (G, Figure
4), to tighten the spindle nut (E, Figure 4).
8. Open the cabinet door and assemble the
bevel washer (H, Figure 5) to the bottom of
the draw bar (B, Figure 5).
9. Assemble and securely tighten the two lock
nuts (I, Figure 5) with a 19mm wrench.
10. Disengage the spindle lock.
Installing Cutters
1. Disconnect machine from power source and
engage spindle lock.
2. Place cutter (A, Figure 6) and desired
spindle collars (B, Figure 6) on the spindle
as shown.
3. Install keyed washer (C, Figure 6) and
tighten nut (D, Figure 6) using the supplied
wrench.
4. Disengage spindle lock before operating.
NOTE: Whenever possible, the cutter should be
positioned on the spindle in such a way that the
cut is being performed under the surface of the
workpiece.
Always place the keyed
washer (C, Figure 6) on the spindle before
threading the nut. Failure to comply may
cause serious injury.
Figure 3
Figure 4
Figure 5
Figure 6

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Fence Assembly
1. Place the fence body (A, Figure 7) on the
table. Mount the two fence locking handles
(E, Figure 7) with washers, and secure
fence to table using one of the two sets of
holes on the table.
2. Fasten bar (B, Figure 8) to the front of the
fence half using the locking lever (C, Figure
8) and washer. Slide an aluminum fence (D,
Figure 8) onto the bar. (NOTE: Right hand
and left hand fences are slightly different.)
Repeat for the other side.
NOTE: Locking levers (C, Figure 8) are spring
loaded and can be repositioned by pulling out
the handle and rotating it on the nut.
3. Mount the cover plate (K, Figure 7) using the
two locking knobs and flat washers.
Guard Assembly
The guard assembly can be mounted in various
configurations, depending upon the type of work
being done. Figure 7 shows one such
configuration.
1. Mount the spring guard (F, Figure 7), hold-
down (G, Figure 7) and clear plastic guard
(H, Figure 7) to mounting rod (J, Figure 7)
located on top of fence cover (K, Figure 7),
using rod and clamps. The latch on the
mounting rod (L, Figure 7) can be pushed
down to help secure the guards in place.
2. The spring guard (F, Figure 7), hold-down
(G, Figure 7) and clear plastic guard (H,
Figure 7) can be flipped up out of the way
when not in use or when making
adjustments. Simply pull up the latch (L,
Figure 7) and flip the entire assembly to the
back.
Dust Chute
Mount the dust chute to rear edge of table using
two M5 x 10 pan head screws and two M5 flat
washers. See Figure 9.
Figure 7
Figure 8
Figure 9

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Miter Gauge and Clamp
Mount miter gauge and clamp to the sliding table
as follows:
1. Insert post (A, Figure 10) of the clamp
assembly down through hole (B, Figure 10)
of the miter gauge body (C, Figure 10), and
thread post (A, Figure 10) into hole (D,
Figure 10) of sliding table.
2. Insert shaft of locking handle (E, Figure 10)
down through opening (F, Figure 10) of
miter gauge and thread shaft into hole (G,
Figure 10) of sliding table.
3. The clamp (H, Figure 11) is supplied with
the miter gauge to securely hold the
workpiece when shaping small pieces
across the grain. The clamp should be
mounted as shown, and can be adjusted by
loosening the screws (J, Figure 11).
Miter Fence
1. Slide the miter fence (A, Figure 12) onto the
two square nuts (B, Figure 12) that are
attached to the threaded part of the locking
levers (C, Figure 12).
2. To slide miter fence to the left or right,
loosen locking levers (C, Figure 12), slide
fence (A, Figure 12) to the desired position
and tighten locking levers (C, Figure 12). To
change the angle of the fence loosen locking
handle (D, Figure 12) and rotate the entire
assembly. A scale (E, Figure 12) is provided
to indicate the miter angle of the fence.
3. Loosen locking screw (I, Figure 13) and
insert nut (J, Figure 13) of workstop
assembly into the channel on end of fence
as shown.
4. Slide workstop to desired position on fence
and tighten locking screw (I, Figure 13).
Figure 10
Figure 11
Figure 12
Figure 13

13
Grounding Instructions
Electrical connections must
be made by a qualified electrician in
compliance with all relevant codes. This
machine must be properly grounded while in
use to protect the operator from electric
shock and possible fatal injury.
Before connecting power, make sure the
electrical current of your power source matches
the electrical system on the shaper.
To connect power, proceed as follows:
1. Remove two screws (A, Figure 14) and
remove terminal strip cover (B, Figure 14).
2. Remove clear plastic insulator (C, Figure 15)
that covers the terminals.
3. Insert power line through opening (D, Figure
14) of terminal strip box.
4. Connect the three power lines to terminals
L1, L2 and L3, as shown (E, Figure 16).
Also connect the green ground wire to
terminal (F, Figure 16).
5. Reassemble the clear plastic insulator (C,
Figure 15) and the terminal strip cover (B,
Figure 14).
Make sure incoming power
matches voltage on motor plate.
6. The shaper is prewired 230V. If you will be
connecting to 460V power, you must
first:
• Connect the inbound line on the
transformer from the 230V to the 460V
post, and wire motor to 460V.
• Set overload relay to lowest setting.
The same controls will be used as for 230V.
7. Turn the machine on and make sure the
direction of the shaft rotation is correct.
Looking down on the top of the spindle, the
spindle should be turning counterclockwise
as shown in Figure 17. If it is not, reverse
any two incoming power leads.
8. When wiring is completed, tape all power
box joints to keep out dust.
After connecting this
machine to the power source, the terminal
box is still electrified even while the power
switch is shut off. Open the terminal box
only when power has been disconnected
from the machine.
Figure 14
Figure 15
Figure 16
Figure 17

14
Adjustments
Speed Change
Your machine is supplied with a 5-step motor
pulley and a 5-step spindle pulley that provide
spindle speeds of 3000, 4000, 6000, 8000 and
10,000 RPM.
A speed chart, shown in Figure 18, is located on
the inside of the front cabinet door for easy
reference of the belt position on the pulleys for
the five speeds available.
Check machine speed settin
g
before operatin
g
.
Make sure cutter meets or exceeds speed rating
of tool. Figure 19 shows a chart for finding
optimum speed range in relation to the cutter
size. A similar chart can be seen on the front of
the shaper, with indicator lights showing the
current speed of rotation.
The cutting speed should always exceed 40
meters-per-second to lessen risk of kickback but
should not exceed 70 m/s to lessen the risk of
tool damage.
To change the speed and adjust the proper belt
tension, proceed as follows:
1. Disconnect machine from power source.
2. Open front cabinet door and move belt
tension lever (A, Figure 20) to the right to
loosen belt tension.
3. Move the belt (B, Figure 20) to the desired
position on the pulleys, while at the same
time rotate the knob (C, Figure 20) on the
speed indicator so that the belt will remain
positioned in the cut-out in the speed bar.
4. When the belt is positioned properly, move
the tension lever (A, Figure 20) to the left.
NOTE: During the first use after speed
adjustment, the belt will settle and produce a
slight decrease in tension. To obtain best
tension, turn the two nuts (E & F - Figure 20).
Proper belt tension is achieved when the belt
midway between the pulleys can be deflected
using moderate finger pressure.
Figure 18
Figure 19
Figure 20

15
Spindle Lock
The spindle lock will assist you in replacing the
spindle or installing and removing cutters.
NOTE: The spindle lock can be engaged only
when the machine has stopped completely.
1. Open rear cabinet door.
2. Pull out the knurled part of the lock knob (A,
Figure 21) and rotate it 180 degrees until the
opposite hole in the knurled lock knob
engages the pin. The spindle is now locked.
3. To release the spindle, pull out the knurled
lock knob and rotate it 180 degrees until it
engages the pin.
Make sure the spindle is
unlocked before turning on the machine.
Spindle Vertical Travel
1. Loosen handwheel lock (A, Figure 22) and
turn handwheel (B, Figure 22)
counterclockwise to raise the spindle;
clockwise to lower the spindle.
NOTE: One complete revolution of the
handwheel moves the spindle up or down by
0.1" (2.5mm), as shown on the label beside
the handwheel.
2. Re-tighten lock (A, Figure 22).
Spindle Tilting
The machine should come to a complete stop
before the spindle is tilted, and the insert with
the oval slot should be placed into the table.
Make sure the cutter does not touch the table or
the fence when in tilted position.
1. Loosen the knob (C, Figure 22) on the front
handwheel (D, Figure 22).
2. Loosen the two locking handles (E, Figure
22) on both sides of the machine.
3. Turn the handwheel (D, Figure 22) to the
required tilting angle shown on the indicator
(F, Figure 22).
4. Tighten the knob (C, Figure 22) and locking
handles (E, Figure 22).
Figure 21
Figure 22

16
Fence Adjustment
1. To laterally adjust the aluminum fence
plates, loosen the two fence locking levers
(refer to C, Figure 8), slide the fence plates
to the required positions and tighten locking
levers.
The aluminum fence plates
should be adjusted inward so that the
opening at the spindle is just enough to clear
the cutter.
2. The right fence plate (infeed) can be moved
independently, in or out, depending on the
type of shaping operation that is being
performed. To move the right fence plate in
or out, loosen the locking knob (A, Figure
23) and turn the adjusting knob (B, Figure
23). Precise movements are possible by
usin
g
the dial indicator beneath the knob.
When finished, re-tighten locking knob (A,
Figure 23).
3. The entire fence assembly can be rapidly
positioned on the table by slightly loosening
both locking handles (C, Figure 23) and
moving the fence assembly to desired
position by rotating the handwheel (D,
Figure 23). Use the dial indicator for more
precise measurement. Re-tighten the
handles (C, Figure 23) when finished.
Sliding Table Adjustment
There are six adjustable eccentric rollers (A,
Figure 24) on the sliding table. Wherever the
sliding table is unstable or not traveling in line,
adjust the sliding table as follows:
1. Loosen the roller (A, Figure 24) with a hex
wrench (C, FIgure 24).
2. Use open end wrench (B, Figure 24) to
rotate the rollers as needed.
3. Lock the setting of the roller by using the
hex wrench(C, Figure 24).
To operate the sliding table (F, Figure 24) pull
down on the knurled knob (D, Figure 24) and
rotate it 180 degrees until the opposite hole
engages the pin. The sliding table can then be
moved back and forth.
To lock the sliding table in centered position,
move the sliding table flush with the main table.
Pull down on the knurled knob (D, Figure 24)
and rotate it 180 degrees until it engages the
pin.
Figure 23
Figure 24

17
Operating Controls
The elements of the control panel are shown in
Figure 25:
A. Power Indicator
B. On-off Switch
C. Forward/reverse Switch
D. Start Indicator
E. Emergency Stop
1. Make certain the spindle lock is disengaged
as explained in the section "Spindle Lock"
and that the cabinet door is closed. Be sure
there is no conflict between the cutter(s) and
the fence or insert, and that any bystanders
are clear of moving parts.
2. Rotate the forward/reverse switch (C, Figure
25) to the desired setting. Rotate the start
switch (B, Figure 25) to the right to start the
machine. The start switch is magnetic; as
soon as the machine is started, the switch
will return to the center position as shown.
Never attempt to reverse the
rotation of the spindle while the motor and
spindle are running.
3. To stop the machine, push the emergency
stop button (E, Figure 25) or turn the
start/stop switch(B, Figure 25) to the left.
4. If the emergency button is used to shut
down the machine, twist the emergency
button clockwise until it pops back out. The
machine can then be re-started.
Do not use the forward/
reverse switch to stop the machine, or
damage to the electrical controls will result.
Operation
Using the fence is the safest and most
satisfactory method of shaping, and it should
always be used when the work permits. Almost
all straight work can be done with the fence.
1. For normal work, where a portion of the
original edge of the stock is not touched by
the cutter, both the infeed and outfeed
fences are in a straight line, as shown in
Figure 26.
Figure 25
Figure 26

18
2. When the shapin
g
operation removes the
entire edge of the stock, e.g. in jointing or
making a full bead, the shaped edge will not
be supported by the outfeed fence when
both fences are in line, as shown in Figure
27. In this case, the stock should be
advanced to the position shown in Figure 27
and stopped. The outfeed fence should
then be moved forward to contact the work,
as shown in Figure 28. The outfeed fence
will then be in line with the cutting circle, and
the operation can continue.
Keep guards in place and in
working order. Always use fence assembly
when the work permits.
Position of Collars
When shaping with collars, the collar must have
sufficient bearing surface, as shown in Figure
29. The workpiece must also be fairly heavy
relative to the cut being made. Under no
circumstances should a short, light workpiece be
shaped against the collars, as shown in Figure
30.
The collars may be used in any of the following
positions: above, below, or between the cutters.
1. When the collar is used below the cutter, as
shown in Figure 31, the progress of the cut
can be seen throu
g
hout the operation.
However, any accidental lifting of the work
will gouge the wood and ruin the workpiece.
Figure 31
Figure 27
Figure 28
Figure 29
Figure 30

19
2. When the collar is used above the cutter, as
shown in Figure 32, the cut can not be
seen, but this method offers an advantage in
that the cut is not affected by slight
variations in the thickness of the stock.
Also, accidental lifting of the workpiece will
not gouge the workpiece; simply repeat the
operation to correct the mistake.
3. Using the collar between two cutters has the
advantages and disadvantages of the first
two procedures, and is frequently used
where both edges of the work are to be
molded. See Figure 33.
NOTE: It is advisable to place the cutter as low
as possible on the spindle to reduce spindle
deflection and ensure the best possible finish.
Also make sure that the contacting surfaces of
the cutter are smooth, sharp, clean and without
dents.
Copying (Machining with a Jig)
When using the same procedure on multiple
workpieces, a jig or template can be made to
facilitate the operation.
1. Prepare the jig (A, Figure 34) to accomodate
your original workpiece.
2. Place the jig (A, Figure 34) against the table
ring guide shoulder (B, Figure 34).
3. Fasten the new workpiece (C, Figure 34) on
the jig (A, Figure 34) with the clamp (D,
Figure 34) and push the assembly past the
cutter.
Feeding Stock
Power feeders are available and can be ordered
by calling our customer service number. These
units mount to the shaper table and will help
ensure smooth, consistent feed of material, as
well as keep hands safely away from the
cutterhead.
Stock No.
1790800K 3-Wheel Feeder, 1HP, 3Ph, 230V
1790810K 3-Wheel Feeder, 1HP, 3Ph, 460V
1790811K 4-Wheel Feeder, 1HP, 3Ph, 230V
Figure 32
Figure 33
Figure 34

20
Maintenance
Disconnect machine from
power source before doing any maintenance.
Periodically clean the inside of the machine of
shavings and dust. This will increase machine
performance and extend its life.
Clean the spindle with compressed air.
Do not get oil on the pulleys and belts. If they
are dirty, use paper or a soft rag to clean and
dry them.
Never place the v-belt under excessive strain, as
this can overload the motor and damage the
bearings, spindle or belt.
If the power cord is worn, cut, or damaged in
any way, have it replaced immediately.
The table surface must be kept clean and free of
rust for best results. Some users prefer a paste
wax coating. Another option is talcum powder
applied with a blackboard eraser rubbed in
vigorously once a week; this will fill casting
pores and form a moisture barrier. This method
provides a table top that is slick and allows rust
rings to be easily wiped from the surface.
Important also is the fact that talcum powder will
not stain wood or mar finishes as wax pickup
does.
Lubrication
Apply a drop of light machine oil occasionally on
the ledge and wall of the table opening to
facilitate the changing of table inserts.
The bearings in the motor are sealed for life and
do not require lubrication.
The spindle bearing should be lubricated every
200 hours of use by using the supplied grease
gun (A, Figure 35). Two grease fittings, one of
which (B, Figure 35) is shown, are supplied on
the spindle housing for this purpose. The other
grease fitting is directly opposite. Before
lubricating, clean grease fittings thoroughly and
then lubricate the spindle bearings with two
pumps of a good quality, non-hardening grease.
Figure 35