Powermatic PJ-882 Service manual

Operating Instructions and Parts Manual
8-inch Parallelogram Jointer
Model PJ-882 and PJ-882HH
WALTER MEIER (Manufacturing) Inc.
427 New Sanford Road
LaVergne, TN 37086 Part No. M-1610079
Ph.: 800-274-6848 Revision E1 01/2010
www.powermatic.com Copyright © 2010 Walter Meier (Manufacturing) Inc.

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Warranty and Service
Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of our
Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter
Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance
and major repair on your POWERMATIC
®
tools. For the name of an Authorized Service Center in your area call 1-800-274-6848.
MORE INFORMATION
Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local
Walter Meier distributor, or visit powermatic.com.
WARRANTY
POWERMATIC products carry a limited warranty which varies in duration based upon the product.
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives
and other consumables are excluded from warranty coverage.
WHO IS COVERED?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general POWERMATIC warranty lasts for the time period specified in the product literature of each product.
WHAT IS NOT COVERED?
The Five Year Warranty does not cover products used for commercial, industrial or educational purposes. Products with a Five
Year Warranty that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does
not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or
alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the
location nearest you, please call 1-800-274-6848.
You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our
inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option.
We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the
defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the
product. In the event you choose to have the product returned, you will be responsible for the handling and shipping costs of the
return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED
WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY
AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY
LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS.
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO
THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general information and are
not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice, those alterations to parts,
fittings, and accessory equipment which they may deem necessary for any reason whatsoever.

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Table of Contents
Warranty and Service..........................................................................................................................2
Table of Contents ...............................................................................................................................3
Warning .............................................................................................................................................5
Introduction ........................................................................................................................................7
Description.........................................................................................................................................7
Specifications .....................................................................................................................................7
Unpacking..........................................................................................................................................8
Contents of the Shipping Container ..................................................................................................8
Installation and Assembly....................................................................................................................9
Installing Switch Arm .....................................................................................................................10
Installing Cutterhead Guard ...........................................................................................................10
Dust Collection..............................................................................................................................11
Grounding Instructions ......................................................................................................................11
Extension cords.............................................................................................................................12
230 Volt, Single Phase Operation...................................................................................................12
Three Phase Operation..................................................................................................................12
Adjustments .....................................................................................................................................13
Drive Belt Tension .........................................................................................................................13
Drive Belt Replacement .................................................................................................................13
Fence Movement ..........................................................................................................................14
Fence Stops..................................................................................................................................15
Fence Removal .............................................................................................................................16
Locking Handles............................................................................................................................16
Table and Knife Adjustments..........................................................................................................16
Setting Tables Coplanar ................................................................................................................17
Setting Knives at Correct Height and Parallel To Outfeed Table .......................................................18
Outfeed Table Stop Screws ...........................................................................................................22
Setting Infeed Table (Depth of Cut).................................................................................................22
Infeed Table Depth Stop ................................................................................................................22
Infeed Table Stop Screws ..............................................................................................................22
Replacing Knives (Straight Cutterhead Only)...................................................................................23
Replacing or Rotating Knife Inserts (Helical Cutterhead Only) ..........................................................24
Eliminating “Play” in Tables ............................................................................................................24
Operating Controls............................................................................................................................25
Start/Stop .....................................................................................................................................25
Safety Key ....................................................................................................................................25
Hand Placement............................................................................................................................26
Surfacing ......................................................................................................................................26
Edge Jointing ................................................................................................................................26
Rabbeting .....................................................................................................................................26
Jointing Short or Thin Work............................................................................................................27
Jointing Warped Surfaces ..............................................................................................................27
Beveling .......................................................................................................................................27
Direction of Grain ..........................................................................................................................27
Skewing (Shear Cutting) ................................................................................................................27
Maintenance ....................................................................................................................................28
Sharpening Standard Knives..........................................................................................................29
Cutterhead Repairs .......................................................................................................................29
Operation.........................................................................................................................................25
Optional Accessories ........................................................................................................................32
Replacement Parts ...........................................................................................................................32
Parts List: Stand Assembly ............................................................................................................33
Stand Assembly ............................................................................................................................35
Parts List: Cutterhead Assembly (Model PJ-882 only) ......................................................................36
Parts List: Cutterhead Assembly (Model PJ-882HH only) .................................................................37
Parts List: Fence Assembly ............................................................................................................38
Fence Assembly............................................................................................................................39
Parts List: Outfeed Table and Base Assembly .................................................................................40

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Outfeed Table and Base Assembly.................................................................................................41
Parts List: Infeed Table Assembly...................................................................................................42
Electrical Connections – 1 Phase, 230 Volt.........................................................................................44
Electrical Connections – 3 Phase, 230 Volt.........................................................................................45
Electrical Connections – 3 Phase, 460 Volt.........................................................................................46

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Warning
1. Read and understand the entire owner’s manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with
all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This jointer is designed and intended for use by properly trained and experienced personnel only. If
you are not familiar with the proper and safe operation of a jointer, do not use until proper training
and knowledge have been obtained.
5. Do not use this jointer for other than its intended use. If used for other purposes, Walter Meier
(Manufacturing) Inc., disclaims any real or implied warranty and holds itself harmless from any injury
that may result from that use.
6. Always wear approved safety glasses/face shields while using this jointer. Everyday eyeglasses only
have impact resistant lenses; they are not safety glasses.
7. Before operating this jointer, remove tie, rings, watches and other jewelry, and roll sleeves up past
the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor
strips are recommended. Do not wear gloves.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
•Lead from lead based paint.
•Crystalline silica from bricks, cement and other masonry products.
•Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area and work with approved safety
equipment, such as face or dust masks that are specifically designed to filter out microscopic
particles.
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
11. Make certain the switch is in the OFF position before connecting the machine to the power supply.
12. Make certain the machine is properly grounded.
13. Make all machine adjustments or maintenance with the machine unplugged from the power source.
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately.
16. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting
and any other conditions that may affect its operation. A guard or other part that is damaged should
be properly repaired or replaced.
17. Provide for adequate space surrounding work area and non-glare, overhead lighting.
18. Keep the floor around the machine clean and free of scrap material, oil and grease.
19. Keep visitors a safe distance from the work area. Keep children away.
20. Make your workshop child proof with padlocks, master switches or by removing starter keys.
21. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are
careless acts that can result in serious injury.
22. Maintain a balanced stance at all times so that you do not fall or lean against the knives or other
moving parts. Do not overreach or use excessive force to perform any machine operation.

6
23. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for
which it was not designed. The right tool will do the job better and safer.
24. Use recommended accessories; improper accessories may be hazardous.
25. Maintain tools with care. Keep knives sharp and clean for the best and safest performance. Follow
instructions for lubricating and changing accessories.
26. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris —
do not use yo ur hands.
27. Do not stand on the machine. Serious injury could occur if the machine tips over.
28. Never leave the machine running unattended. Turn the power off and do not leave the machine until
it comes to a complete stop.
29. Remove loose items and unnecessary work pieces from the area before starting the machine.
30. When working a piece of wood on the jointer, follow the 3-inch rule: The hands must never be closer
than 3 inches to the cutterhead at any time.
31. Always use a hold-down or push block when surfacing stock.
32. Do not joint material shorter than 10”, narrower than 3/4” or less than 1/4” thick.
33. Do not make cuts deeper than 3/4” when rabbeting. On other cuts such as edging, surfacing, etc.,
depth of cut should not be over 1/16” to avoid overloading the machine and to minimize chance of
kickback.
34. Never apply pressure to stock directly over the cutterhead. This may result in the stock tipping into
the cutterhead along with the operator’s fingers. Never back the workpiece toward the infeed table.
35. Don’t use in dangerous environment, don’t use jointer in damp or wet locations, or expose it to rain.
Keep work area well lighted.
36. Always keep cutterhead and drive guards in place and in proper operation.
37. Always use hold-down/push blocks for jointing material narrower than 3 inches, or thinner than 3
inches.
38. Maintain the proper relationships of infeed and outfeed table surfaces and cutterhead knife path.
39. Support the workpiece adequately at all times during operation; maintain control of the work at all
times.
40. Don’t back the work toward the infeed table.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly
even death.
- - SAVE THESE INSTRUCTIONS - -

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Introduction
This manual is provided by Walter Meier (Manufacturing) Inc., covering the safe operation and
maintenance procedures for a Model PJ-882 and PJ-882HH Jointer. This manual contains instructions on
installation, safety precautions, general operating procedures, maintenance instructions and parts
breakdown. This machine has been designed and constructed to provide years of trouble free operation if
used in accordance with instructions set forth in this manual. If there are any questions or comments,
please contact either your local supplier or Walter Meier. Walter Meier can also be reached at our web
site: www.waltermeier.com.
Description
The PJ-882 Jointers are built upon a parallelogram design. This design allows independent adjustment of
sections of the infeed and outfeed tables to ensure the tables remain parallel with the cutterhead and with
each other. The fence has a tilting capacity of 45 degrees forward and backward, with positive stops.
Specifications
Model Number............................................................... PJ-882............................................ PJ-882HH
Stock Number (2HP, 1Ph, 230V) ..................................1610079...............................................1610082
Stock Number (3HP, 3Ph, 230/460V)* ..........................1610080...............................................1610083
Maximum Cutting Width (in.)....................................................8..........................................................8
Maximum Cutting Depth (in.) ................................................1/2.......................................................1/2
Rabbeting Capacity (in.) .......................................................1/2....................................... not applicable
Cutterhead Speed (RPM) ................................................. 7,000................................................... 7,000
Starter........................................................................ magnetic.............................................. magnetic
Knives......................................................................3 standard............................. 54 four-sided inserts
Cuts Per Minute............................................................. 21,000....................................... not applicable
Cutterhead Diameter (in.) ................................................ 3-1/16.................................................. 3-1/16
Table Surface (L x W)(in.) ................................................83 x 8...................................................83 x 8
Fence Size (L x H)(in.) ...............................................38 x 4-3/4.............................................38 x 4-3/4
Fence Tilt (deg.) .................................. 45 forward, 45 backward....................... 45 forward, 45 backward
Positive Stops (deg.)...............................................-45, 90, +45..........................................-45, 90, +45
Dust Chute Diameter (in.)........................................................4..........................................................4
Dust Collection Required Capacity (CFM) ............................ 450...................................................... 450
Overall Dimensions (L x W x H)(in.) ........................ 84 x 28 x 44......................................... 84 x 28 x 44
Net Weight – approx. (lbs.) .................................................. 610...................................................... 610
Shipping Weight – approx. (lbs.) .......................................... 744...................................................... 744
* pre-wired 230 volt NOTE: For 460V operation, magnetic switch (part no.PJ882-526C) must be
purchased separately and installed. A qualified electrician is recommended.
The above specifications were current at the time this manual was published, but because of our policy of
continuous improvement, Walter Meier reserves the right to change specifications at any time and without
prior notice, without incurring obligations.

8
Unpacking
Open shipping container and check for shipping
damage. Report any damage immediately to
your distributor and shipping agent. Do not
discard any shipping material until the Jointer is
assembled and running properly.
Compare the contents of your container with the
following parts list to make sure all parts are
intact. Missing parts, if any, should be reported
to your distributor. Read the instruction manual
thoroughly for assembly, maintenance and
safety instructions.
Contents of the Shipping Container
1 Jointer
1 Cutterhead guard
2 Push blocks
1 8mm/10mm Open-end wrench (PJ-882 only)
1 3mm Hex wrench (PJ-882 only)
1 4mm Hex wrench
1 5mm Hex wrench
1 Owner's Manual
1 Warranty Card
1 Aluminum knife gauge (PJ-882 only)
2 Star point screwdrivers (PJ-882HH only)
10 Knife insert screws (PJ-882HH only)
5 Knife inserts (PJ-882HH only)
Read and understand the entire contents of this manual before attempting set-up
or operation! Failure to comply may cause serious injury.

9
Installation and Assembly
Tools required for assembly
Forklift or hoist with straps/slings
14mm (or 9/16”) wrench or socket
Cross-point (Phillips) screwdriver
3mm and 5mm hex wrenches (provided)
1. Remove any boards or straps that secure
the Jointer to the pallet, and remove
protective wrapping.
2. Use a 14mm (or 9/16”) wrench to remove
the four lag screws at the base of the stand
which helped secure the machine to the
pallet. One of these screws is shown in
Figure 1.
The Jointer should be raised
by straps placed around the four lifting rods
(see Figure 2). Do NOT lift the machine
directly beneath the infeed and outfeed
tables, as this can cause misalignment of the
tables.
3. Pull the four lifting rods out as far as they
will go and run the straps around the rods
as shown in Figure 2. Using a forklift or
hoist, lift the machine off the pallet and into
its desired location. When the straps are
removed, push the lifting rods back in.
4. The Jointer should be located in a dry area,
on a sturdy floor, and with sufficient lighting
and ventilation. Leave plenty of space
around the machine for operations and
routine maintenance work.
5. If desired, the Jointer can be further
stabilized by securing it to the floor, using
lag screws through the four holes at the
base of the stand.
The jointer should be
disconnected from the power source during
assembly procedures.
6. Exposed metal areas of the Jointer, such as
the table and fence surfaces, have been
factory coated with a protectant. This can be
removed with a soft cloth dampened with
kerosene or mineral spirits. Do not use an
abrasive pad. Do not let solvent contact
plastic or rubber parts as it may damage
them.
Use caution when cleaning
around cutterhead. The knives are extremely
sharp.
Figure 1
Figure 2
(straps not included)

10
Installing Switch Arm
1. The switch arm was shipped in horizontal
position. Loosen and remove the four socket
head cap screws and flat washers on the
bracket of the switch arm (Figure 3) with a
5mm hex wrench. Hold on to the switch arm
while doing this, to prevent the arm from
falling.
2. Place the switch arm in vertical position, as
shown in Figure 3, and align the four holes
in the bracket with the four holes in the
jointer stand.
3. Re-insert the four socket head cap screws
with the four flat washers, as shown in
Figure 3.
4. Firmly tighten the four socket head cap
screws with the hex wrench.
Installing Cutterhead Guard
Jointer knives are extremely
sharp. Use caution when working with or
around the cutterhead.
The cutterhead guard has a spring tensio n
mechanism which must be properly tensioned
when installing the cutterhead guard on the
machine.
To install the cutterhead guard:
1. Insert a small hex wrench, or similar object,
into the pin on the guard tension mechanism
(Figure 4).
2. Twist the hex wrench and pin clockwise, as
shown in Figure 5, and hold them there.
3. Lower the shaft of the guard into the hole on
the jointer’s rabbeting ledge. See Figure 6.
The guard should be lowered into the hole
far enough that the groove in the guard’s
shaft will mate with the shaft of the locking
handle (Figure 6).
4. After the guard has been inserted into the
hole, let go of the guard with your left hand -
the guard will swing toward the fence.
5. Completely tighten the set screw (Figure 6),
while continuing to hold t he he x wrench and
pin with your right hand.
6. When the guard is secured, remove the hex
wrench from the pin. Slightly loosen the set
screw (Figure 6) until the pin snaps back
against the rabbeting ledge.
7. Re-tighten the set screw (Figure 6).
Figure 3
Figure 4
Figure 5

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The cutterhead
g
uard should now have
sufficient spring tension. Test it by swinging the
guard away from the fence and then releasing it.
The guard must always have
enough spring tension to cover the unused
part of the cutterhead during the cutting
operation, and to swing back to contact the
fence when the workpiece has cleared the
area.
If more spring tension on the guard is desired,
follow the above procedure with this exception:
tighten the set screw without allowing the pin to
snap back to the rabbeting ledge. The farther
clockwise the pin is situated, the greater will be
the spring tension.
Dust Collection
It is strongly recommended that a dust collection
system (not provided) be connected to the
jointer. It will help keep your shop clean, and
reduce the risk of health problems due to wood
dust. The dust collector should have sufficient
capacity for this size jointer.
Connect the dust collection hose to the 4”
diameter dust port on the jointer (Figure 7) and
secure it with a hose clamp.
NOTE: Dryer vent hose is not acceptable for this
purpose.
Grounding Instructions
Electrical connections must
be made by a qualified electrician in
compliance with all relevant codes. This
machine must be properly grounded to help
prevent electrical shock and possible fatal
injury.
This machine should be connected to a
grounded metal permanent wiring system; or to
a system having an equipment-grounding
conductor. In the event of a malfunction or
breakdown, grounding provides a path of least
resistance for electric current to reduce the risk
of electric shock.
Improper connection of the equipment-
grounding conductor can result in a risk of
electric shock. The conductor with insulation
having an outer surface that is green with or
without yellow stripes, is the equipment-
grounding conductor. If repair or replacement of
the electric cord or plug is necessary, do not
connect the equipment-grounding conductor to a
live terminal.
Figure 6
Figure 7
(hose and clamp not provided)
Check with a qualified electrician or service
personnel if the grounding instructions are not
completely understood, or if in doubt as to
whether the tool is properly grounded.
Use only three wire extension cords that have
three-prong grounding plugs and three-pole
receptacles that accept the tool’s plug.
Repair or replace a damaged or worn cord
immediately.
Make sure the voltage of your power supply
matches the specifications on the motor plate of
the Jointer.

12
Extension cords
The use of an extension cord is not
recommended for the PJ882 Jointer. But if one
is necessary, make sure the cord rating is
suitable for the amperage listed on the
machine’s motor plate. An undersized cord will
cause a drop in line voltage resulting in loss of
power and overheating.
Use the chart in Figure 8 as a general guide in
choosing the correct size cord. If in doubt, use
the next heavier gauge. The smaller the gauge
number, the heavier the cord.
230 Volt, Single Phase Operation
As received from the factory, the single-phase
model of the PJ-882 Jointer is designed to run
on 230 volt power only.
The jointer has a grounding plug that looks like
the plug illustrated in Figure 9; or you may
choose to “hard-wire” the machine directly to a
control panel. If hard-wired to a panel, make
sure a disconnect is available for the operator.
The Jointer must comply with all local and
national codes after being wired.
If the Jointer is to be hard-wired, make sure the
fuses have been removed or the breakers have
been tripped in the circuit to which the Jointer
will be connected. Place a warning placard o n
the fuse holder/circuit breaker to prevent it being
turned on while the machine is being wired.
The Jointer with a 230 volt plug should only be
connected to an outlet having the same
configuration. No adapter is available or should
be used with the 230 volt plug.
It is recommended that the single phase jointer
be connected to a dedicated, minimum 20 amp
circuit with a 20 amp circuit breaker or time
delay fuse. Local codes take precedence over
recommendations.
Three Phase Operation
The three-phase model is factory wired for 230
volt, but can be converted to 460 volt if so
desired (see “Converting From 230 Volt to 460
Volt”).
“Hard-wire” the machine directly to a control
panel and make sure a disconnect is available
for the operator.
If you are hard-wiring the Jointer, make sure the
fuses have been removed or the breakers have
been tripped in the circuit to which the Jointer
will be connected, and place a warning placard
on the fuse holder or circuit breaker to prevent it
being turned on until wiring is complete.
Recommended Gauges (AWG) of Extension Cord
s
Amps
Extension Cord
L
ength *
25
feet
50
feet
75
feet
100
feet
150
feet
200
feet
< 5 16 16 16 14 12 12
5 to 8 16 16 14 12 10 NR
8 to 12 14 14 12 10 NR NR
12 to 15 12 12 10 10 NR NR
15 to 20 10 10 10 NR NR NR
21 to 30 10 NR NR NR NR NR
*based on limiting the line voltage drop to 5V at 150% of the
rated amperes.
NR: Not Recommended.
Figure 8
Figure 9
It is recommended that the three phase jointer,
when operated at 230 volts, be connected to a
dedicated, minimum 20 amp circuit with a 20
amp circuit breaker or time delay fuse. When
operated at 460 volts, connect the jointer to a
dedicated, minimum 15 amp circuit with 15 amp
circuit breaker or time delay fuse. Local codes
take precedence over recommendations.
Converting from 230 Volt to 460 Volt
(Three Phase Only)
Consult the wiring diagram inside the starter box
cover. A diagram is also included on page 46 of
this manual. The Jointer must comply with all
local and national codes after being wired.
1. Replace the current contactor with the 460V
magnetic contactor (part no. PJ882-526C;
purchased separately).
2. Re-connect the incoming leads to the motor
for 460 volt operation, as shown in the wiring
diagram.
3. If using a plug, install a proper UL/CSA listed
plug suitable for 460 volt operation.

13
Three-Phase Test Run
On the three-phase unit, after wiring has been
completed, you should check that the wires
have been connected properly:
1. Connect machine to power source and
press the start button, shown in Figure 10.
(See “Operating Controls” on page 25 for
further information on the control switch.)
2. The cutterhead should rotate clockwise as
viewed from the front of the machine. If the
cutterhead rotation is incorrect, press the
stop button (Figure 10) and disconnect
machine from power.
3. Switch any two of the three wires at "R,S,T".
Adjustments
Drive Belt Tension
To check or adjust the drive belt tension:
1. Unscrew the knob (A, Figure 11) and
remove the belt guard (B, Figure 11).
2. Remove the rear panel (C, Figure 11) by
unscrewing the four flat head screws (D,
Figure 11) with a cross-point screwdriver.
3. Proper drive belt tension is achieved when
there is a small amount of deflection in the
drive belt midway between the pulleys,
when using moderate finger pressure
(Figure 12).
4. To increase the tension on the drive belt,
loosen the lower hex nut (B, Figure 13) with
a 17mm wrench, and tighten the top hex nut
(A, Figure 13). When finished, tighten lower
hex nut (B, Figure 13).
5. Re-install rear panel and belt guard.
NOTE: After operating the machine for a short
time, the drive belt tension should be re-
checked, as the new drive belt may stretch
slightly during the “breaking-in” period.
Drive Belt Replacement
1. Unscrew the knob (A, Figure 11) and
remove the belt guard (B, Figure 11).
2. Remove the rear panel (C, Figure 11) by
removing the four flat head screws with a
cross-point screwdriver.
Figure 10
Figure 11
Figure 12
Figure 13

14
3. On the motor base plate, loosen the top hex
nut (A, Figure 13), and lift up on the motor to
create slack in the drive belt. Remove the
drive belt from both pulleys.
4. Install the new drive belt around top and
bottom pulleys, and tension it appropriately
(see “Drive Belt Tension”).
5. Re-install rear panel and belt guard (Figure
11).
Fence Movement
The fence can be moved forward or backward
across the width of the table. It also tilts up to 45
degrees forward and backward, and contains
positive stops at both these angles, as well as a
positive stop at 90 degrees.
To slide fence forward or backward:
1. Loosen locking handle (A, Figure 14).
2. Push the entire fence assembly to the
desired position, and tighten locking handle
(A, Figure 14). A plastic buffer piece is
mounted to the front of the fence to prevent
scratching the table when the fence is
moved.
NOTE: If the lock handle (A, Figure 14) is in a n
inconvenient position, it can be adjusted.
Loosen the two hex nuts underneath the slide
bracket (Figure 15). Flip the handle to the
desired position, and re-tighten the hex nuts. Do
not over-tighten the hex nuts, as this can make
the fence difficult to move on the slide bracket.
To tilt fence forward:
The fence can be tilted forward to any angle
down to 45 degrees.
1. Loosen locking handle (B, Figure 14).
2. Rotate handwheel (C, Figure 14) until the
desired angle is indicated on the scale (D,
Figure 14). Or you can place your beveled
workpiece on the table and against the
fence, and rotate the handwheel (C, Figure
14) until the angle of the fence matches the
bevel of your workpiece.
3. Tighten locking handle (B, Figure 14).
To tilt fence backward:
The fence can be tilted backward up to 45° (that
is, for a total angle of 135° from table surface).
1. Loosen locking handle (B, Figure 16).
2. Flip the 90° stop block (E, Figure 16) out of
the way.
Figure 14
Figure 15

15
3. Rotate handwheel
(
C, Fi
g
ure 16
)
until the
desired angle is indicated on the scale (D,
Figure 16). Or you can place your beveled
workpiece on the table and against the
fence, and rotate the handwheel (C, Figure
16) until the angle of the fence matches the
bevel of your workpiece.
4. Tighten locking handle (B, Figure 16).
IMPORTANT: When the tilted operation is
finished and the fence is returned to 90°, do not
forget to flip the 90° stop block (F, Figure 16)
back to its original position.
Fence Stops
Periodically check the 90° and 45° tilt accuracy
of the fence with an angle measuring device,
such as an adjustable square or machinist’s
protractor. If adjustments are necessary,
proceed as follows:
Setting the 90° Stop
1. The 90° stop is controlled by the screw (F,
Figure 16) and the stop block (E, Figure 16).
2. Loosen the locking handle (B, Figure 16)
and loosen the hex nut on the screw (F,
Figure 16).
3. Set your angle measuring device to 90
degrees, and place it on the table and
against the fence.
4. Move the fence until it fits flush against the
angle measuring device. Turn the screw (F,
Figure 16) until the screw contacts the stop
block (E, Figure 16).
5. Tighten the hex nut on the screw (F, Figure
16) and the lock handle (B, Figure 16).
Setting the 45° Forward Stop
1. The 45° forward stop is controlled by the
screw (H, Figure 17).
2. Loosen the locking handle (B, Figure 16)
and loosen the hex nut on the screw (H,
Figure 17).
3. Set your angle measuring device at 45°.
Place it on the table and against the fence,
and tilt the fence until it is flush against the
45° angle.
4. Rotate the screw (H, Figure 17) until it
contacts the casting in front of it.
5. Tighten the hex nut on the screw (H, Figure
17) and tighten locking handle (B, Figure
16).
Figure 16
Figure 17

16
Setting the 45° Backward Stop
1. The 45° backward stop is controlled by the
screw (G, Figure 18), which will contact the
back of the fence when the fence is tilted
backward.
2. Flip the stop block (E, Figure 18) out of the
way.
3. Loosen the locking handle (B, Figure 18)
and loosen the hex nut on the screw (G,
Figure 18).
4. Tilt the fence backward. Set your angle
measuring device at 135° and place it on
the table and against the fence.
5. If necessary, turn the screw (G, Figure 18),
until the fence lies flush against the angle
measuring device.
6. Re-tighten the hex nut on the screw (G,
Figure 18) and tighten locking handle (B,
Figure 18).
Fence Removal
To remove the fence assembly from the
machine, remove the two hex nuts and one flat
washer that secure it to the slide bracket (see
Figure 15). Lift the fence straight up and off the
Jointer.
When re-installing the fence assembly, make
sure the cutout in the fence assembly sits over
the key in the slide bracket.
Locking Handles
All locking handles of the type shown in B,
Figure 18, can be rotated if they are in the way
of other machine parts. Simply lift straight out on
the locking handle and rotate it, then release,
making sure it seats properly.
Table and Knife Adjustments
For accurate jointing, at least three things must
be true:
1. Infeed and outfeed tables must be
“coplanar”.
2. Knives or knife inserts must be set in the
cutterhead so that the highest point of their
arc is level with the the outfeed table.
3. On the standard cutterhead, knives must be
parallel with the outfeed table across the
entire length of the knives.
These alignments are explained below.
Figure 18

17
Setting Tables Coplanar
For optimum performance of the jointer, the
infeed and outfeed tables must be coplanar; that
is, parallel front-to-back and side-to-side. If they
are not parallel in both planes, the finished
workpiece may have a slight taper across its
width or length.
The tables have been properly aligned at the
factory. However, they should be double-
checked by the operator in case any
misalignment may have occurred during
shipping. Also, as the machine receives use,
this coplanarity should be checked occasionally
and adjusted if necessary.
The following procedure uses a steel straight
edge to set the tables, which should be accurate
enough for most purposes.
This procedure demonstrates how to set the
parallelism of the outfeed table; the procedure
for the infeed table will be identical.
1. Disconnect jointer from power source.
2. Remove the cutterhead guard by loosening
the set screw (see Figure 6) and lifting the
guard shaft out of the hole.
3. Slide the fence assembly back as far as it
will go, or remove it from the machine
entirely (see page 28 for instructions on
removing the fence).
4. Loosen the locking handle on the outfeed
table (see A, Figure 23). Use the lifting
handle (B, Figure 23) to raise the outfeed
table higher than the cutterhead.
5. Place a strai
g
ht ed
g
e across the front of the
outfeed table and extending over the infeed
table. See Figure 19.
6. Raise the infeed table until it contacts the
straight edge. To raise the infeed table,
loosen the locking handle (see A, Figure 28)
and lift the adjustment arm (B, Figure 28).
When it contacts the straight edge, tighten
the locking handle (A, Figure 28).
7. The straight edge should lie evenly across
both tables without gaps between straight
edge and table. Move the straight edge to
the back of the outfeed table, and perform
the same test. See Figure 20.
8. If the straight edge does not lie evenly, the
front or back of the table must be adjusted
to make the tables coplanar. Proceed as
follows.
9. Each table has four cam adjustment
devices; two in front and two in back. (C
,
Figure 22 shows one of these).
Figure 19
Figure 20

18
NOTE: On the front of the Jointer, the two
outside cams are concealed by the hubs.
You must remove the hub to expose the
cam adjustment device. Remove the socket
head cap screw and flat washer at the
center with a 6mm hex wrench, and loosen
the two setscrews in the hub (Figure 21
shows one of the two set screw holes). Pull
the hub straight out to expose the cam
adjustment device.
10. At the area of the table where the
adjustment must be made, pry out the cap
(A, Figure 22) from the hole.
11. There are two set screws in the hole. Insert
a 4mm hex wrench (B, Figure 22) into the
hole and loosen the upper set screw by
turning the hex wrench counterclockwise.
Remove the upper set screw from the hole.
12. Loosen the lower set screw (do not remove
it) by turning counterclockwise with the hex
wrench.
13. Turn the hex nut (C
1
, Figure 22) with a 1-
1/4" wrench. This adjustment is sensitive
and should be made in small increments.
NOTE: The rotation is different for left and
right hex nuts; the right hex nut (C
1
) being
turned in Figure 22 will be turned clockwise
to raise that area of the table, or
counterclockwise to lower that area of the
table. The left hex nut (C
2
) shown in Figure
22 would be rotated in the opposite manner.
14. Use the straight edge upon the tables to
check the adjustment until the tables are
coplanar.
15. When the adjustment is satisfactory, with
the tables now coplanar, tighten the lower
set screw with the hex wrench (B, Figure
22).
16. Insert and tighten the upper set screw.
17. Re-insert the cap (A, Figure 22) to keep
dust and debris out of the hole.
Setting Knives at Correct Height and
Parallel To Outfeed Table
For accurate jointing, the outfeed table surface
must be level with the knives (or knife inserts for
the helical cutterhead) at the high point of their
arc. In addition, on the straight cutterhead, the
knives must be parallel with the outfeed table
along the entire length of the knives.
Figure 21
Figure 22
(back of outfeed table shown)

19
When
y
ou receive the
j
ointer, the knives have
been pre-set at the factory. However, the height
and parallelism of the knives with the outfeed
table should be checked, and any needed
adjustments made, before operating the jointer.
Height setting of knives is not applicable to the
helical head models, in which the knife inserts
are immediately at the proper height after
installing. However, the height of the outfeed
table must still be verified in relation to the arc of
the knife inserts, as follows.
Knives or knife inserts are
extremely sharp; use caution and proceed
slowly when setting them.
To set outfeed table in relation to the knives,
proceed as follows:
1. Disconnect jointer from power source.
2. Raise the outfeed table by loosening the
locking handle (A, Figure 23) and using the
lever (B).
3. Place a straight edge upon the outfeed table
and extending over the center of the
cutterhead as shown in Figures 23 and 24.
4. Rotate the cutterhead, using the belt or
pulley, until one knife or knife insert is at its
highest point. Do not grab the cutterhead
itself to rotate it.
5. Lower the outfeed table until the straight
edge contacts the knife, as shown in Figure
24. Using the drive belt, rock the cutterhead
slightly to make sure the apex of the knife is
contacting the straight edge.
6. Lock the outfeed table at that height by
tightening the locking handle (A, Figure 23).
The importance of the knives being level with
the outfeed table are shown by these examples
of incorrect settings:
If the outfeed table is too high, the finished
surface of the workpiece will be curved. See
Figure 25.
If the outfeed table is too low, the work will have
a gouge, or snipe, at the end of the cut. See
Figure 26.
Figure 23
Figure 24
Figure 25
Figure 26

20
Figure 27 illustrates the correct setting of
outfeed table level with the knives. The
workpiece will rest firmly on both tables with no
open space under the finished cut.
The outfeed table has now been locked at a
standard height, level with the arc of the knives.
NOTE: After the outfeed table has been set at
the correct height, it should not be changed
except for special operations or after replacing
knives.
On the helical cutterhead, after the outfeed
table has been set, no further adjustments will
be needed for the knife inserts. When inserts
are installed properly in the helical cutterhead,
they will automatically be set at the proper
position.
On the standard cutterhead, further fine
adjustments will now be achieved by adjusting
the knives in the cutterhead. Proceed as follows.
7. Lower the infeed table out of the way, by
loosening the locking handle (A, Figure 28)
and pushing down on the adjustment arm
(B, Figure 28).
8. An aluminum knife setting gauge, shown in
Figure 29, is provided with the jointer. If you
require very fine tolerances when setting the
knives, a knife setting gauge with a dial
readout can be purchased. The provided
aluminum gauge should, however, be
accurate enough for most woodworking
needs.
9. Place the provided knife setting gauge at
the back of the outfeed table (toward the
fence support side) and extending over the
cutterhead as shown in Figure 29. Place the
gauge so that the right mark lines up with
the edge of the outfeed table, as shown.
10. Rotate the cutterhead clockwise (by using
the pulley). If table and knives are set
correctly, the knife will contact the aluminum
gauge and move the gauge until the left
mark now lines up with the edge of the
outfeed table, as shown in Figure 30.
11. Place the aluminum knife gauge at the front
of the outfeed table (toward the rabbet
ledge) and repeat the process.
12. This test should be performed on all three
knives in the cutterhead, using the provided
gauge.
13. If any knife is either too high or too low at
one of its ends to correctly move the gauge
as described above, then the height and/or
parallelism of that knife in the cutterhead
needs to be adjusted. Proceed as follows.
Figure 27
Figure 28
Figure 29 (straight cutterhead)
Figure 30 (straight cutterhead)