Powernail PowerStapler 1845F User manual

Model 1845F Pneumatic PowerStapler™
POWERNAIL
®
CO.
REV 19.01.24
WARNING
OPERATION AND MAINTENANCE MANUAL
MANUAL DE OPERACION Y DE MANTENIMIENTO
MANUEL D’INSTRUCTIONS ET D’ENTRETIEN
Read this manual before you use this Powerstapler®. Follow all safety warnings and
instructions. If you are uncertain about the operation of the stapler, call us directly
at 1-800-323-1653 for assistance or contact the closest Powernail Dealer for help.
Please retain this information for future reference.

2
The Model 1845F trigger-pull stapler is designed to bring Powernail quality and flooring
expertise to a pneumatic stapler. The Model 1845F is designed for use with 1” and 1-1/4”, 20
gauge L-Cleat Powernails®. The Model 1845F nails from 5/16” to 9/16” flooring through the
use of a FLEX adjustable foot assembly that can be adjusted to fit different flooring profiles.
INTRODUCTION
INDEX
LIMITED WARRANTY
POWERNAIL® Company, Inc. warrants to its customer, and to the first end-
use purchaser of POWERNAIL Model 1845F POWERSTAPLER purchased
from an authorized POWERNAIL distributor, that each serialized manufactured
Model 1845F POWERSTAPLER by POWERNAIL®, for a period of 12 months
from the date of purchase; shall be free of defects in materials and workmanship
and will meet POWERNAIL’S specifications in effect at the time of product
shipment. POWERNAIL will repair or replace, at its option, any Model 1845F
POWERSTAPLER that does not conform to this warranty. Claims must be made
no later than fifteen (15) days after the end of the warranty period. POWERNAIL
will perform all repair or replacements itself or through its authorized distributors.
POWERNAIL is not responsible for shipping, labor or other direct or indirect
costs. Damage caused by abuse, misuse, unusual or excessive wear is excluded.
Repair or modification of the Products by unauthorized parties will void this
warranty. The customer is responsible for returning Products to POWERNAIL
for verification of nonconformance. Warranties for Products not manufactured
by POWERNAIL are limited to warranties provided to POWERNAIL by the
manufacturer of such product that are assignable to customer.
THESE WARRANTIESAND REMEDIESARE EXCLUSIVE OFALLOTHERS,
EXPRESS OR IMPLIED. THE WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR PURPOSE ARE EXPRESSLY EXCLUDED. IN NO
EVENT SHALL POWERNAIL’S LIABILITY FOR A WARRANTY CLAIM
EXCEED THE PRICE PAID TO POWERNAIL FOR THE NONCONFORMING
PRODUCT, REGARDLESS OF THE FORM OR BASIS OF THE CLAIM OR
CAUSE OF ACTION.
Index............................ 2
Warranty........................ 2
Operating the tool..........4-6
FLEX Foot Adjustment...5
Air Supply...................... 6
Safety Labels.................7
Maintenance..................7
Clearing a jam............... 8
Troubleshooting Chart... 9
Schematic / Parts List.. 10-11
Nail Depth Chart............12
Phone Support............. 12
Web Site........................12
Powernail Company Info 12

Always DISCONNECT THE AIR SUPPLY before making any adjustments, repairing, clearing jams or
when the stapler is not in use. Do not use on scaffolding or ladders and disconnect stapler from air
supply when transporting between installation areas.
Never attach the female end of a quick disconnect to the stapler. This will trap air inside the stapler and
permit it to be discharged. Only the unrestricted male connection should be attached to the stapler.
Stapler requires an air source that can continuously deliver 70 to 110 psi at 3-1/2 cubic feet of air per
minute for operation. Normal air pressure should not exceed 110 psi or damage to the stapler and
seals may occur. Excess air pressure can cause the stapler to explode. Do not continue to use a tool
that leaks air or does not function properly. Notify your nearest Powernail representative if your tool
continues to experience functional problems.
To prevent fire or explosion, use only regulated compressed air—do not use bottled gases of any kind
(no oxygen or combustible gasses) to power this stapler. Stapler is intended for use installing wood
flooring and is not to be used for purposes not specified in the operations manual.
Do not use any staples other than Powernail® PowerStaples which are 18 gauge staples specifically
designed for use in any 18 gauge PowerStapler. PowerStaples are available in lengths of 7/8”, 1”,
1-1/8”, 1-1/4”, 1-1/2”. Contact your Powernail Dealer for the correct PowerStaples for the Model 1845F.
Use only Powernail replacement parts in the repair or maintenance of this stapler. Parts or repair
services are available from the manufacturer or from agents authorized by the manufacturer. Repairs
should be carried out only by trained service personel in the field of fastener driving tools who will
observe proper safety controls while performing maintenance. Service personel should be qualified to
assess the safe working condition of fastener driving tools.
Always make sure stapler is empty of staples before connecting air hose, so as to prevent any
accidental discharge from occurring. ONLY CONNECT AIR TO AN UNLOADED STAPLER.
Do not depress the trigger when loading. If the fasteners are jammed, disconnect the tool from the air
supply before you remove the jammed staples.
Never place any part of the body in the discharge path of the Stapler when air is connected to the
stapler. Never point the tool at yourself or others, even if the tool is not loaded. For safety,
keep out of reach of children. Never leave the stapler unattended while it is connected to an
air supply. Never disable, clamp or tape the safety trigger in an activated position.
Do not fire into hard materials or attempt to use on hard or brittle material such as concrete,
steel or tile. Before using this tool, carefully check that all parts are working correctly. Do not use the
tool if it is not operating correctly, check for causes and adjust as necessary for proper operation. When
not in use, the tool should be cleaned, fully assembled and then stored in a dry location. This will extend
the life of the tool and reduce any oxidation.
When operating this stapler, the operator and others in the work area should ALWAYS
wear approved SAFETY GLASSES, with front and side eye protection. Eye protection
will help guard against flying nails and debris, which could cause severe eye injury.
EAR PROTECTION should be used to prevent hearing damage when there are high
noise levels in the work area. ALWAYS use ear plugs with a noise reduction rated at 29
db or higher at a construction site.
Do not operate this tool if it does not contain a legible WARNING LABEL.
SAFETY INSTRUCTIONS
3
Noise characteristic values in accordance with ENxx1:
A-weighted single-event sound pressure level at operator’s position: LPA, ls94dBA
A-weighted single sound pressure level:LpA,ls,lm89dBA
Vibration characteristic values in accordance with ISO 8662, PART II
Weighted root mean square acceleration 3.2m/s²

4
The Model 1845F fastens down flooring from
5/16” to 1/2” using the Powernail FLEX adjustable
foot assembly that can be adjusted to fit different
flooring profiles.
To use the Model 1845F, properly position the tool
on the flooring plank (See picture below). Pull up
and hold the black safety trigger to activate the
orange firing trigger. The stapler will drive and set
the nail at the correct angle.
Note: Modifying or altering the stapler in anyway
can potentially cause injury and may void the
warranty.
The unique body design allows for different grip
angles and has an adjustable exhaust port to
redirect stapler exhaust.
OPERATION
The Model 1845F
installs tongue and
groove flooring
from
5/16” to 9/16”
.
Trigger-pull
Activation!
Adjustable
Exhaust Port
Adjustable
FLEX Foot Assembly
Easy-to-remove
Gate Plate
Safety Trigger
5/16"
(8 mm)
5/16
"
3/8"
(9 mm)
3/8"
3/
3/
8
8"
1/2"
(12 mm)
1/2"
1/
2"
.
.
.
.
.
.
9/16"
(14 mm)

5
Use the photos on the right for reference:
1.) First loosen the tool’s FLEX foot by turning the lever
from right to left/counter clockwise. (See image 1.a)
a.) The FLEX foot should now freely slide up-and-down
the magazine.
2.) Using a sample of your flooring, slide the FLEX foot
back on the channel and set the nose of the stapler
securely into the nail pocket (see image 1.b). Important:
Orient the board as it is intended to be installed, with the
floor board’s surface facing up.
3.) While keeping the nose of the stapler/nailer in the
nail pocket (resting on top of the tongue and against the
shoulder) slide the FLEX foot forward until it lies flat on
the flooring surface. (see image 1.c)
4.) Now turn the FLEX foot’s adjustment lever from left
to right (clockwise) to tighten the foot. (see image 1.d)
5.) Always test fire into a test piece of flooring to ensure
the nail is setting correctly.
If your FLEX foot is not tight enough:
1.) If your tool’s foot is not tight enough or if the FLEX
foot is not maintaining its “set” position, you may adjust
its tightness by pulling OUT on the lever (see image 1.e)
and turning it from right to left (see image 1.f) . Release
the lever (make sure that it reseats) and turn from left
to right (see image 1.g). This is a form of ratcheting
mechanism and does not require any tools to loosen or
tighten.
a.) ***If your Flex Foot needs to be loosened, reverse
the process listed above.
2.) If you are experiencing trouble in making this
adjustment please visit www.powernail.com/f-series-
adjustment to view a helpful demonstration video.
FLEX Foot Adjustment
1.a)
1.b)
1.c)
How to adjust your tool’s foot to your floor’s thickness:
1.d)
1.e) 1.f) 1.g)

6
OPERATION, continued...
LOADING STAPLES
1.) Pull the Staple Pusher to the
back of the Channel until it locks
into place over the Pusher-Lock
button.
2.) Lay the stick of staples
into the fixed channel
Release the
Staple Pusher
Your air tool is fully assembled when you
receive it. Before using it, attach the air
line and desired air system accessories.
Be sure the air hose is depressurized
when installing or removing adapters to
the air line. To prevent misfire, do not
connect air to a loaded stapler.
1.) An automatic airline oiler is
recommended but oil may be added
manually before every operation or after
about 8 hours of continuous use.
2.) Place two (2) drops of air-tool oil in the
air plug as shown (Figure 2). If you are
using an automatic in-line oiler, check and
add oil if necessary.
3.) Turn your compressor on and set
the compressors pressure regulator to
the proper pressure. Normal operating
pressure should be adjusted between 70-
110 psi based on fastener and wood being
used.
4.) Connect the tool to the air supply
(Figure 3).
Quick
Connector
Air Hose
Figure 3.
Figure 2.
CONNECTING THE TOOL TO AN AIR SUPPLY
Pusher-Lock
button.

REGULAR MAINTENANCE
1. Frequent, but not excessive, lubrication is required for best performance. Oil added through the airline
connection will lubricate internal parts. An automatic airline oilier is recommended but oil may be added
manually before every operation or after about 8 hours of continuous use.
Only a few drops of oil at a time are necessary. Too much oil will collect inside the tool and be blown out
during the exhaust cycle. ONLY USE PNEUMATIC TOOL OIL. Do not use detergent oil or additives, as
these lubricants will cause accelerated wear to the seals in the tool.
2. Use a small amount of oil on all moving surfaces and pivots.
7
3. Dirt and water in the air supply are major causes of pneumatic tool wear. Use a filter/oiler for better
performance and longer life. The filter must have adequate flow capacity for the specific application.
4. Keep tools clean for better and safer performance. Use nonflammable cleaning solutions only if
necessary. CAUTION: Soaking the tool may damage O-rings and other tool parts.
MAINTENANCE
STAPLER SAFETY LABELS
Operating Pressure
70 - 110 psi
WARNING
1. Read and understand tool labels and manual. Failure to
follow warnings could result in death or serious injury.
2. Operators and others in work area must wear safety
glasses with side shields. 3. Keep fingers away from
trigger when not driving fasteners to avoid accidental
firing. 4. Choice of triggering method is important. Check
manual for triggering options. 5. Never point tool at
yourself or others in work area. 6. Never use oxygen or
other bottled gasses. Explosion may occur.
7. Do not exceed 110 PSI / 7.5 BAR.
Model 1845F
Use Genuine Powernail
7/8” to 1-1/2”
18 Gauge PowerStaples Made in Taiwan
Flooring Stapler

8
CLEARING A JAM
Disassembly: (See pictures below)
1) Loosen the 4 M4 screws (35) with a 3mm allen wrench.
2) Slide the gate plate down until it is free from the nose..
3) Lift the gate plate (36) off.
4) Inspect and clear any debris from the drive blade (13A) and its path.
Reassembly:
1) Install the the gate plate (36) over the four M4 screws (35).
2) Slide the gate plate upwards as far as it go.
3) Tighten the four M4 screws (35).
4) Unit is ready for funtional testing.
Step 1: Loosen 4 screws. Step 2. Slide gage plate off.
Step 3. Clear drive blade path and reassemble.

PROBLEM POSSIBLE CAUSE SOLUTION
1
Air leaking at
Trigger area
1. O-ring (32) in trigger valve is damaged.
2. Trigger valve head (32) is damaged.
3. Trigger valve stem (32) is damaged.
1. Check and replace trigger valve.
2. Check and replace trigger valve.
3. Check and replace trigger valve.
2
Air leaking between
body and drive guider
Damaged bumper (19). Check and replace bumper.
3
Air leaking between
body and cylinder cap
1. Screw loose (5).
2. Damaged gasket (20).
1. Tighten screws.
2. Check and replace gasket.
4
Blade driving
fastener
too deeply
1. Worn bumper (19).
2. Air pressure is too high
1. Replace bumper.
2. Adjust the air pressure.
5
Runs slowly or
has loss of power
1. Insufficient oil.
2. Insufficient air supply.
3. Broken spring in cylinder cap (8).
4. Exhaust port (3) in cylinder cap is blocked
1. Lubricate as instructed
2. Check air supply.
3. Replace spring.
4. Replace damaged internal parts.
6
Tool skips a fastener
1. Worn bumper (19) or damaged spring (52A).
2. Dirt in nose (39).
3. Inadequate airflow to tool.
4. Worn or dry O-ring (13A) on piston.
5. Cylinder cap seal leaking (20).
1. Replace bumper or pusher spring.
2. Clean drive channel of front plate.
3. Check hose and compressor fittings.
4. Replace O-ring or lubricate.
5. Replace seal.
7
Fasteners are
jammed
(see page 8)
1. Joint guider is worn (23).
2. Fasteners are wrong size or damaged.
3. Magazine or front plate screws are
loose (35,37,38).
4. Blade (13A) in piston assembly is damaged.
1. Replace joint guider.
2. Use the recommended and
undamaged fasteners.
3. Tighten screws.
4. Replace piston assembly.
8
Tool will not drive
down tight
1. Worn blade in piston assembly (13A).
2. Lack of power.
3. Slow cycling and loss of power.
1. Replace piston assembly.
2. Adjust to adequate air pressure.
3. Check cylinder cap spring for
broken coils or reduced length.
Check if exhaust port of cylinder
cap is restricted.
Here are some common issues that may occur during use.
If the stapler is not working as it should, stop using the tool immediately and resolve
the issue before continuing.
9
TROUBLE SHOOTING CHART

10
ITEM
#
Description Avail. PART # Qty
01 Um.hd.bolt S 09-18F001 1
02 Flat Washer S 09-18F002 1
03 Exhaust Cover, Metal S 09-18F003 1
04 Seal S 09-18F004 1
05 Hex.soc.hd.bolt+Sw S 09-18F005 4
06 Cap S 09-18F006 1
07 Seal S 09-18F007 1
08 Spring S 09-18F008 1
09 O Ring S,Kit 09-18F009 1
10 Head Valve Asm. A See #10A 1
#10A Head Valve Assembly
with O-Ring
A 09-18F010A 1
11 O Ring S,Kit 09-18F011 1
12 O Ring S,Kit 09-18F012 1
13 Driver Assembly A See #13A 1
13A Driveblade/Seal Asm. S 09-18F013A 1
14 Cylinder Ring S 09-18F014 1
15 O Ring S,Kit 09-18F015 1
16 O Ring S,Kit 09-18F016 1
17 Cylinder S 09-18FS017 1
18 O Ring S,Kit 09-18FS018 1
19 Bumper S 09-18F019 1
20 Cylinder Cap Seal S 09-18F020 1
21 Stepped Pin S 09-18F021 2
22 Body n/a 1
23 Joint Guide S 09-18F023 1
24 O Ring S 09-18F024 2
25 Stepped Pin S 09-18F025 1
26 Tor. Spring S 09-18F026 1
27 Trigger S 09-18F027 1
28 E Ring S 09-18F028 1
29 O Ring n/a 1
30 Cover n/a 1
31 Air Plug n/a 1
32 Trigger Valve
Assembly S 09-18F032 1
33 Spring S 09-18F033 1
34 Bump Fire Trigger S 09-18F034 1
ITEM
#
Description Avail. PART # Qty
35 Hex.soc.hd.bolt S 09-18F035 5
36 Driver Guide Cover S 09-18F036 1
37 Hex.soc.hd.bolt S 09-18F037 2
38 Flat. Hd.bolt S 09-18F038 2
39 Nose S 09-18F039 1
40 Anchor S 09-18F040 1
41 Magazine S 09-18F041 1
42 Stopper S 09-18F042 1
43 Spring S 09-18F043 1
44 Rubber Washer S 09-18F044 1
45 Bracket S 09-18F045 1
46 Hex.soc.hd.bolt S 09-18F046 2
47 Stepped Pin A See #52A 1
48 Spring A See #52A 1
49 Roller A See #52A 1
50 Pusher A See #52A 1
51 E Ring A See #52A 1
52A Pusher Assembly S 09-18F052A 1
53 Flex Foot Lock Nut S 09-18F053 1
54 Flex Foot Base S 09-18F054 1
55 No-Mar Pad S 09-18F055 1
56 Flat Washer S 09-18F056 1
57 Flex Foot
Adjustment Lever S 09-18F057 1
#90 Seal Kit - Complete
Set of 6 O-Rings
KIT 09-18F090SK 1
MODEL 1845F PARTS LIST
KEY: S=Sold Separately, A=Assembly, n/a Not available separately, KIT=Sold as part of a Kit

11
MODEL 1845F SCHEMATIC
13A
52A
10A

POWERNAIL COMPANY, INC.
1300 Rose Road, Lake Zurich, IL 60047 US
Phone: [phone] or 847-847-3000
www.powernail.com
©Powernail Company 2016
This chart will assist you in determining the proper length of Powerstaples to use for
various thicknesses of flooring. Approximate vertical penetration of the Powerstaple
under the hardwood floor is shown for each application. This is only a guide. Results
should be tested in the field before proceeding.
POWERSTAPLES LENGTH DETERMINATION CHART
Staple Penetration for 3/4" Subflooring.
1¼”
(5,000 CT.)
Part #: PS-18125
18 GA. 1/4” CROWN POWERSTAPLES™
12
1½”
(5,000 CT.)
Part #: PS-18150
1”
(5,000 CT.)
Part #: PS-18100
1⅛”
(5,000 CT.)
Part #: PS-18112
(5,000 CT.)
Part #: PS-18087
7 8”