PPI neuro 102 EX User manual

Operation Manual
This brief manual is primarily meant for quick reference to wiring
connections and parameter searching. For more details on
operation and application; please log on to www.ppiindia.net
Enhanced Universal Single Loop
Process Controller
neuro 102 EX
(Default : Relay)
Relay
SSR
0 - 20mA
4 - 20mA
0 - 5 V
0 - 10 V
Parameters Settings
(Default Value)
(Default : -200.0)
Min. Range for the
selected Input Type to
Setpoint High Limit
Setpoint Low Limit to
Max. Range for the
selected Input Type
(Default : 1376.0)
-19999 to PV Range High
(Default : 0)
PV Range Low to 9999
(Default : 1000)
Refer Table 1
(Default : Type K)
CONFIGURATION PARAMETERS : PAGE 12
0 to 100 or -100.0 to 100.0
(Default : 0)
0 to 600 Seconds
(Default : 16 Sec.)
0 to 3600 Seconds
(Default : 100 Sec.)
Parameters Settings
(Default Value)
0.1 to 999.9 Units
(Default : 50 units)
0.1 to 10.0
(Default : 1.0)
Proportional Band
CONTROL PARAMETERS : PAGE 10
Parameters Settings
(Default Value)
1 to 999 or 0.1 to 999.9
(Default : 0.2)
1 to 999 or 0.1 to 999.9
(Default : 2)
Pulse Time
Cool Cycle Time
Hysteresis
Heat Power Low
ON Time
Cool Hysteresis
Cool Pulse Time
Cool ON Time
Heat Power High
Cool Power High
Cool Power Low
Active Segment Number
Upper Readout
Information
Lower Readout
Prompt
Target Setpoint
Ramping Setpoint
Balance Time
Balance Repeats
Segment Type
PROFILE STATUS INFORMATION : PAGE 1
RA MP :- Alter ing th e ti me
inte rval s hall imme diately
affect the ‘Ramp Rate’ for the
current segment.
SOAK:- Elapsed time so far is
ignored and the soak timer
starts counting down to 0 from
the altered time interval value.
Time Interval
Effect on the running segment
Parameters
Holdback Type
The modified Holdback Band
Type is applied immediately on
the current segment.
Holdback Value
The modified Holdback Band
Value is applied immediately
on the current segment.
ON-LINE ALTERATION PARAMETERS : PAGE 2
Option Range (Min. to Max.)
0 to +960°C / +32 to +1760°F
-200 to +1376°C / -328 to +2508°F
-200 to +385°C / -328 to +725°F
Fixed
1°C / 1°F
-1999 to +9999 units
-199 to +600°C / -328 to +1112°F
-199.9 to 600.0°C / -199.9 to 999.9°F
or
User settable
1 / 0.1 / 0.01/
0.001 units
0 to +1770°C / +32 to +3218°F
0 to +1765°C / +32 to +3209°F
0 to +1825°C / +32 to +3218°F
0 to +1300°C / +32 to +2372°F
J Type T/C
RTD Pt100
0 to 20mA DC
4 to 20mA DC
0 to 50mV DC
0 to 200mV DC
0 to 1.25V DC
0 to 5.0V DC
0 to 10.0V DC
1 to 5.0V DC
K Type T/C
T Type T/C
R Type T/C
S Type T/C
B Type T/C
N Type T/C
Reserved for customer specific
Thermocouple type not listed
above.
TABLE- 1
101, Diamond Industrial Estate, Navghar,
Vasai Road (E), Dist. Palghar - 401 210.
T: 0250 - 2391722/33/37/42
M: 07498799226
09321985369
E: [email protected],
[email protected]
PV Range Low
PV Range High
Control Output
(OP1) Type
Control Action
Control Logic
PV Units
PV Resolution
Input Type
Setpoint Low Limit
Offset for PV
Sensor Break Output
Power
Digital Filter Time
Constant
Setpoint High Limit
Integral Time
Derivative Time
Cycle Time
Relative Cool Gain
Parameters Settings
(Default Value)
PROFILE CONFIGURATION PARAMETERS : PAGE 16
Number of Segments
Number of Repeats
Common Holdback
Output Off
Power Fail Strategy
(Default : Continue)
Abort
Continue
Parameters Settings
(Default Value)
Segment Number
Time Interval
Holdback Type
Holdback Value
Target Setpoint
(Default : -199)
Min. to Max. Range
specified for the
selected Input Type
PROFILE SETTING PARAMETERS : PAGE 14
(Default : PID)
On-Off
PID
Pulse
(Default : Reverse)
Reverse
Direct
(Default : C)°
°C
°F
0.5 to 60.0 Seconds
(in steps of 0.5 Seconds)
(Default : 2.0 Sec.)
0.5 to 100.0 Seconds
(in steps of 0.5 secs.)
(Default : 10.0 sec.)
Pulse ON Time
to 120.0 Seconds
(Default : 2.0 sec.)
0.1 to Value set
for Pulse Time
(Default : 1.0)
Profile mode selection
0.1 to Value set for
Cool Pulse Time
(Default : 1.0)
Cool ON Time
to 120.0 Seconds
(Default : 2.0)
0 to Power High
(Default : 0)
Power Low to 100%
(Default : 100.0)
0 to Cool Power High
(Default : 0)
Cool Power Low to 100%
(Default : 100)
1 to 16
(Default : 16)
Parameters Settings
(Default Value)
Alarm-1 Type
None
Process
Low
Process
High
Deviation
Band
Window
Band
(Default : None)
Alarm-1 Setpoint
Min. to Max. Range
specified for the
selected Input Type
(Default : Min or Max Range)
ALARM PARAMETERS : PAGE 11
Min. to Max. Range
specified for the
selected Input Type
(Default : Min or Max Range)
None
Process
Low
Process
High
Deviation
Band
Window
Band
(Default : None)
Alarm-1 Deviation Band
Alarm-1 Window Band
Alarm-1 Hysteresis
Alarm-1 Inhibit
Alarm-2 Setpoint
Alarm-2 Type
Alarm-2 Deviation Band
Alarm-2 Window Band
Alarm-2 Hysteresis
Alarm-2 Inhibit
-999 to 999 or
-999.9 to 999.9
(Default : 5.0)
1 to 999 or 0.1 to 999.9
(Default : 2)
3 to 999 or 0.3 to 999.9
(Default : 5.0)
-999 to 999
or -999.9 to 999.9
(Default : 5.0)
1 to 999 or
0.1 to 999.9
(Default : 2.0)
Standby Mode
Alarm SP Adjustment
on Operator Page
SP Adjustment on
Lower Readout
Auxiliary Setpoint
Recorder
(Retransmission)
Output
Settings
(Default Value)
Parameters
SUPERVISORY PARAMETERS : PAGE 13
Self-Tune Command
1.0 to 2.0
(Default : 1.0)
Disable
Enable
(Default : Disable)
Overshoot Inhibit
Overshoot Inhibit
Factor
SP Adjustment
on Operator Page
Manual Mode
(Default : Disable)
Disable
Enable
Profile Abort Command
on Operator Page
Settings
(Default Value)
Parameters
Baud Rate
Communication Parity
Controller ID Number
Communication
Write Enable
(Default : Even)
(Default : 9.6)
4800
9600
19200
38400
57600
Parameters Settings
(Default Value)
(Default : Relay)
Relay
SSR
0 - 20mA
4 - 20mA
0 - 10 V
0 - 5 V
(Default : Seconds)
Seconds
Minutes
Hours
(Default : ON)
OFF
ON
Output-2 Function
Selection
(Default : Normal)
Reverse
Normal
OP2 & OP3,OP4,OP5 FUNCTION PARAMETERS : PAGE 15
(Default : ON)
OFF
ON
(Default : None)
Cool Control
End Of
Profile
None
Output-2 Type
OP2 Event Time
OP2 Event Status
OP2 Event Time Units
Alarm-1 Logic
OP3 Event Status
Output-3 Function
Selection
OP3 Event Time
(Default : Seconds)
Seconds
Minutes
Hours
OP3 Event Time Units
-199 to 999 or
-1999.9 to 9999.9
(Default : 0)
Refer Table 1
(Default : 1)
0.5 to 100.0 Seconds
(in steps of 0.5 secs.)
(Default : 10.0 Sec.)
(Default : No)
No
Yes
Disable
Enable
(Default : Disable)
Disable
Enable
(Default : Enable)
Disable
Enable
(Default : Enable)
Disable
Enable
(Default : Disable)
Disable
Enable
(Default : Disable)
Disable
Enable
(Default : Disable)
Disable
Enable
(Default : Disable)
(Default : No)
No
Yes
(Default : Alarm)
None
End of
Profile
Alarm
(Default : Normal)
Reverse
Normal
Alarm-2 Logic
Parameters Settings
(Default Value)
(Default : -199)
Min. to Max. Range
Specified for the
Selected Input Type
(Default : 1376)
Min. to Max. Range
Specified for the
Selected Input Type
Recorder Low
Recorder Output Type
Recorder High
Recorder
Transmission Type
(Default : Process Value)
Setpoint
Process
Value
(Default : 0 to 20mA)
0 to 20mA
0 to 10 Volts
0 to 5 Volts
4 to 20mA
(Default : Yes)
No
Yes
3 to 999 or
0.3 to 999.9
(Default : 5.0)
(Default : Yes)
No
Yes
(Default : Disable)
Disable
Enable
(Default : Yes)
No
Yes
(Default : No)
No
Yes
(Default : None)
None
Both
Down
Up
Effect on the running segment
Parameters
USER LINEARISATION PARAMETERS : PAGE 33
0 to 9999
(Default : 0)
Code
User Linearisation
1 to 32
(Default : 2)
Total Break
Points
Break Point
Number
-1999 to 9999
(Default : Undefined)
Actual Value for
Break Point
(X co-ord)
Derived Value for
Break Point
(Y co-ord) -1999 to 9999
(Default : Undefined)
(Default : Disable)
Disable
Enable
1 to 32
(Default : 1)
1 to 9999
(Default : 1)
1 to 16
(Default : 1)
0 to 9999 Minutes
(Default : 0)
1 to 999
(Default : 1)
1 to 127
(Default : 1)
0 to 9999
(Default : 0)
0 to 9999
(Default : 0)
Resolution
None
Even
Odd
User settable
1°C / 1°F
or
0.1°C / 0.1°F

FRONT PANEL LAYOUT ENCLOSURE ASSEMBLY
JUMPER SETTINGS & MOUNTING DETAILS
CPU PCB
12 3
A
123
C
Output PCB
B
1 2 3 4
MOUNTING DETAILS
OUTPUT-5 & SERIAL COMM. MODULE OUTPUT-2,3 & 4 MODULE
Output PCB
10-Pin Male Plug
OP4
OP3
OP2
8-Pin Male Plug
Thermocouples, RTD Pt100,
mV & V
1 2 3
DC Linear Current (mA)
1 2 3
(a) (b)
Jumper Setting - A (Input Type)
1 2 341 2 3
Relay
SSR Drive
DC Linear
Current
(or Voltage)
Output Type Jumper Setting - B Jumper Setting - C
1 2 3 4
1 2 3 41 2 3
1 2 3
ELECTRICAL CONNECTIONS
Keys Operation
PRF
OPR
CMD
A/M
AUTO
MANUAL
(1)
COMMAND
Press to toggle between Auto or Manual Control Mode.
(1)
OPERATOR
(2)
PROFILE Press to access ‘Profile Run-Time Variables’.
Press to access ‘Operator-Page’ parameters.
Press to access parameters that are used as Commands.
ENTER Press to store the set parameter value and to scroll to the
next parameter on the PAGE.
Symbol Key Function
Press to enter or exit set-up mode.
PAGE
DOWN
UP
Press to increase the parameter value. Pressing once
increases the value by one count; keeping pressed speeds
up the change.
Press to decrease the parameter value. Pressing once
decreases the value by one count; keeping pressed speeds
up the change.
Front Panel
Upper Readout
PPI
neuro 102 EX
Lower Readout
Enter Key
Up Key
Down Key
Page Key
Output-1 Status
Output-2 Status
Alarm-1 Status
Alarm-2 Status
A/M CMD OPR PRF
OP1 OP2 MAN ASP
AL1 AL2 SBY PRF R/S Profile Status
Standby mode
Auxiliary SP mode
Manual control mode
Profile Key
Auto / Man Key
Command Key Operator Key
Ramp / Soak Status
PV Error Indications
Under-range
(PV below Min. Range)
Over-range
(PV above Max. Range)
Message PV Error Type
Open
(Sensor open / broken)
85 ~ 265 V
AC SUPPLY
L
N
T/C
Pt100
1234578 9 106
DC LINEAR
SSR
SSR / DC Lin
RLY
NO C
OP-1
SSR / DC Lin
RLY
NO C
OP-2
RLY
NO C
OP-3
RLY
NO C
OP-4
SSR
SSR / DC Lin
RLY
NO C
OP-5
Ext. Voltage SERIAL COMM
B+ GND B-
21 22 23 24 25 3026 27 2928
31 32 33 34 35 36 3938 37
DI-1 DI-2
13
12 14 15 16 1711 18 19 20
BACK PANEL CONNECTIONS
neuro 102EX
PPI
INPUT TYPE & OUTPUT-1
JUMPER SETTINGS
CPU PCB
8-Pin Female
Socket
8-Pin Male
Plug
Serial Communication
Module
Removal
Placing Back
PPI
neuro 102 EX
PulloutLatch
Latching Slot
CPU PCB
Male Plug Pair
for Mounting
Output-5 Module
OP5
Note
The Output-5 Module & Serial Communication Module are mounted on either side of CPU PCB
as shown in figures (1) & (2) below.
Figure (1)
Figure (2) Relay
SSR
1 2 3 1 2 3
Output Type Jumper Setting - A Jumper Setting - B
1 2 3 1 2 3
Jumper Setting-A
Jumper Setting-B
123
12 3
DC Voltage/Current Module
Module Bottom View
10-Pin Female
Socket
8-Pin Female
Socket
Relay / SSR Module
Module Top View