PR electronics 5116 User manual

5116
Programmable
Transmitter
No. 5116V103-UK
From ser. no. 060069001

1651
PR electronics A/S tilbyder et bredt program af analoge og digitale
signalbehandlingsmoduler til industriel automation. Programmet
består af Isolatorer, Displays, Ex-barrierer, Temperaturtransmittere,
Universaltransmittere mfl. Vi har modulerne, du kan stole på i selv
barske miljøer med elektrisk støj, vibrationer og temperaturudsving,
og alle produkter opfylder de strengeste internationale standarder.
Vores motto »Signals the Best« er indbegrebet af denne filosofi – og
din garanti for kvalitet.
PR electronics A/S oers a wide range of analogue and digital
signal conditioning devices for industrial automation. The product
range includes Isolators, Displays, Ex Interfaces, Temperature
Transmitters, and Universal Devices. You can trust our products in
the most extreme environments with electrical noise, vibrations and
temperature fluctuations, and all products comply with the most
exacting international standards. »Signals the Best« is the epitome
of our philosophy – and your guarantee for quality.
PR electronics A/S ore une large gamme de produits pour le
traitement des signaux analogiques et numériques dans tous
les domaines industriels. La gamme de produits s’étend des
transmetteurs de température aux acheurs, des isolateurs aux
interfaces SI, jusqu’aux modules universels. Vous pouvez compter
sur nos produits même dans les conditions d’utilisation sévères,
p.ex. bruit électrique, vibrations et fluctuations de température.
Tous nos produits sont conformes aux normes internationales les
plus strictes. Notre devise »SIGNALS the BEST« c’est notre ligne
de conduite - et pour vous l’assurance de la meilleure qualité.
PR electronics A/S verfügt über ein breites Produktprogramm
an analogen und digitalen Signalverarbeitungsgeräte für die in-
dustrielle Automatisierung. Dieses Programm umfasst Displays,
Temperaturtransmitter, Ex- und galvanische Signaltrenner, und
Universalgeräte. Sie können unsere Geräte auch unter extremen
Einsatzbedingungen wie elektrisches Rauschen, Erschütterungen
und Temperaturschwingungen vertrauen, und alle Produkte von
PR electronics werden in Übereinstimmung mit den strengsten
internationalen Normen produziert. »Signals the Best« ist Ihre
Garantie für Qualität!
DK
UK
FR
DE

5116V103-UK 1
PROGRAMMABLE TRANSMITTER
5116
CONTENTS
Warning....................................................................................................... 2
Safety instructions................................................................................. 3
Instructions for intrinsically safe installation of 5116B ........ 4
How to demount system 5000 ........................................................ 5
Application................................................................................................. 6
Technical characteristics...................................................................... 6
Mounting / installation......................................................................... 6
Applications............................................................................................... 7
Order: 5116............................................................................................... 8
Electrical specifications........................................................................ 8
Connections .............................................................................................. 14
Connections .............................................................................................. 15
Block diagram........................................................................................... 16
Graphic depiction of relay actions Increasing / Decreasing.. 17
Graphic depiction of relay action Window.................................... 17
5116 connection to Loop Link.......................................................... 18
Activation of the process calibration button............................... 18
Configuration of relay 1 & 2 in PReset.......................................... 19
Process calibration 0% and 100% or only 0%............................ 20
Error functions......................................................................................... 21
Appendix.................................................................................................... 22
FM Control drawing No. 5116QF01......................................... 22

2 5116V103-UK
WARNING
This device is designed for connection to hazardous electric
voltages.
Ignoring this warning can result in severe personal injury or
mechanical damage.
To avoid the risk of electric shock and fire, the safety instructions
of this manual must be observed and the guidelines followed.
The specifications must not be exceeded, and the device must
only be applied as described in the following.
Prior to the commissioning of the device, this manual must be
examined carefully.
Only qualified personnel (technicians) should install this device.
If the equipment is used in a manner not specified by the
manufacturer, the protection provided by the equipment may be
impaired.
WARNING
Until the device is fixed, do not connect hazardous voltages to
the device.
The following operations should only be carried out on a
disconnected device and under ESD safe conditions:
General mounting, connection and disconnection of wires.
Troubleshooting the device.
Repair of the device and replacement of circuit breakers must
be done by PR electronics A/S only.
WARNING
To keep the safety distances, the relay contacts on the device
must not be connected to both hazardous and non-hazardous
voltages at the same time.
SYSTEM 5000 must be mounted on a DIN rail according to DIN
46277.
The communication connector of SYSTEM 5000 is connected to
the input terminals on which dangerous voltages can occur, and
it must only be connected to the programming unit Loop Link by
way of the enclosed cable.
GENERAL
HAZARD-
OUS
VOLTAGE
INSTAL-
LATION

5116V103-UK 3
SYMBOL IDENTIFICATION
Triangle with an exclamation mark: Warning / demand. Potentially lethal
situations.
The CE mark proves the compliance of the device with the essential
requirements of the directives.
The double insulation symbol shows that the device is protected by
double or reinforced insulation.
Ex devices have been approved for use in connection with installations in
explosive areas.
SAFETY INSTRUCTIONS
DEFINITIONS
Hazardous voltages have been defined as the ranges: 75 to 1500 Volt DC, and
50 to 1000 Volt AC.
Technicians are qualified persons educated or trained to mount, operate, and also
troubleshoot technically correct and in accordance with safety regulations.
Operators, being familiar with the contents of this manual, adjust and operate
the knobs or potentiometers during normal operation.
RECEIPT AND UNPACKING
Unpack the device without damaging it. The packing should always follow the
device until this has been permanently mounted.
Check at the receipt of the device whether the type corresponds to the one
ordered.
ENVIRONMENT
Avoid direct sunlight, dust, high temperatures, mechanical vibrations and shock,
as well as rain and heavy moisture. If necessary, heating in excess of the stated
limits for ambient temperatures should be avoided by way of ventilation.
All devices fall under Installation Category II, Pollution Degree 1, and Insulation
Class II.

4 5116V103-UK
MOUNTING
Only technicians who are familiar with the technical terms, warnings, and
instructions in the manual and who are able to follow these should connect the
device. Should there be any doubt as to the correct handling of the device, please
contact your local distributor or, alternatively,
PR electronics A/S
www.prelectronics.com
Mounting and connection of the device should comply with national legislation
for mounting of electric materials, i.e. wire cross section, protective fuse, and
location. Descriptions of input / output and supply connections are shown in the
block diagram and side label.
The following apply to fixed hazardous voltages-connected devices:
The max. size of the protective fuse is 10 A and, together with a power
switch, it should be easily accessible and close to the device. The power
switch should be marked with a label telling it will switch off the voltage
to the device.
Year of manufacture can be taken from the first two digits in the serial number.
INSTRUCTIONS FOR INTRINSICALLY SAFE INSTALLATION OF 5116B
The intrinsically safe circuits are galvanically connected to the communications
interface unit.
The communications interface may only be connected temporarily, under the
condition that the connectors with terminal numbers 41...44 and 51...54 are
disconnected on the 5116B.
When a higher ingress protection than IP20 is required, this has to be achieved
by an additional enclosure which is suitable for the applicable environmental
conditions.
When two or more units are placed next to each other it has to be assured that
all the terminal numbers 41...44 and 51...54 are placed on the same side and
are separated from the non-intrinsically safe circuits of the units which could be
mounted above or below it.
Each combination of circuits (to terminations 41...44 or to terminations 51...53
or to terminations 51...54) shall be connected via separated cables or if the
combinations are in one cable shall be type A or B in accordance with EN 60079-
14 Clause 12.2.2.8.

5116V103-UK 5
CALIBRATION AND ADJUSTMENT
During calibration and adjustment, the measuring and connection of external
voltages must be carried out according to the specifications of this manual. The
technician must use tools and instruments that are safe to use.
NORMAL OPERATION
Operators are only allowed to adjust and operate devices that are safely fixed in
panels, etc., thus avoiding the danger of personal injury and damage. This means
there is no electrical shock hazard, and the device is easily accessible.
CLEANING
When disconnected, the device may be cleaned with a cloth moistened with
distilled water.
LIABILITY
To the extent that the instructions in this manual are not strictly observed,
the customer cannot advance a demand against PR electronics A/S that would
otherwise exist according to the concluded sales agreement.
HOW TO DEMOUNT SYSTEM 5000
First, remember to demount the connectors with hazardous voltages.
Picture 1:
Detach the device from the DIN rail
by lifting the bottom lock.

6 5116V103-UK
PROGRAMMABLE TRANSMITTER
5116
• Input for RTD, TC, mV, Ohm, potmeter, mA and V
• 2-wire supply > 16.5 V
• Bipolar voltage input
• Output for current, voltage and 2 relays
• Universal AC or DC supply
Application
• Linearised, electronic temperature measurement with RTD or TC sensor.
• Conversion of linear resistance variation to a standard analogue current /
voltage signal, i.e. from solenoids and butterfly valves or linear movements
with attached potentiometer.
• Power supply and signal isolator for 2-wire transmitters.
• Process control with 2 potential-free relay contacts which can be configured for
advanced functions.
• Galvanic separation of analogue signals and measurement of floating signals.
Technical characteristics
• Within a few seconds the user can program PR5116 to suit the specific
application.
• By way of the front push-button the input can be calibrated to the exact span
of the process. Zero drift on the process signal can be adjusted by a single
press of the front buttton.
• Continuous check of vital stored data for safety reasons.
• 3-port 3.75 kVAC galvanic isolation.
Mounting / installation
• Mounted vertically or horizontally on a DIN rail. As the devices can be mounted
without any distance between neighbouring units, up to 42 devices can be
mounted per metre.

33
32
31
14
13
12
11
24
23
22
21
mA
mA
V V
mA
44
43
42
41
54
53
52
51
4 3 2
+
-
+
-
+
-
+
-
+
-
+
-
+
-
+
-
+
-
5116V103-UK 7
APPLICATIONS
Input signals:
Current Voltage
Potentiometer
RTD and lin. R
TC
Connection, wires
V<=
2.5 V
2-wire
transmitter
V>
2.5 V
Bi-
polar
mV
Supply:
21.6...253 VAC
or
19.2...300 VDC
Output signals: Relays
Analogue, 0/4...20 mA and voltage
2-wire transmitter output

8 5116V103-UK
*NB! Please remember to order CJC
connectors type 5910/5910Ex for TC
inputs with internal CJC
Electrical specifications
Environmental conditions
Specifications range............................................... -20°C to +60°C
Calibration temperature........................................ 20...28°C
Relative humidity..................................................... < 95% RH (non-cond.)
Protection degree.................................................... IP20
Mechanical specifications
Dimensions (HxBxD)............................................... 109 x 23.5 x 130 mm
Weight .......................................................................... 235 g
Max. wire size............................................................ 1 x 2.5 mm2stranded wire
Mounting on DIN rail type.................................... DIN 46277
Screw terminal torque ........................................... 0.5 Nm
Vibration...................................................................... IEC 60068-2-6 : 2007
2...13.2 Hz............................................................. ±1 mm
13.2...100 Hz........................................................ ±0.7 g
Common specifications
Supply voltage, universal..................................... 21.6...253 VAC, 50...60 Hz
or 19.2...300 VDC
Internal consumption ............................................. ≤2 W
Max. consumption.................................................... ≤3 W
Fuse............................................................................... 400 mA SB / 250 VAC
Isolation voltage, test / operation.................... 3.75 kVAC / 250 VAC
Communications interface ................................... Loop Link
Signal / noise ratio .................................................. Min. 60 dB (0...100 kHz)
Updating time:
Temperature / ±mV input................................ 115 ms
mA / V / mV input............................................... 75 ms
Type Version
5116 Standard..............: A
ATEX Ex and FM.......: B
Order: 5116

5116V103-UK 9
Response time (0...90%, 100...10%), programmable:
Temperature / ± mV input............................... 400 ms to 60 s
mA / V / mV input............................................... 250 ms to 60 s
Signal dynamics, input........................................... 22 bit
Signal dynamics, output ....................................... 16 bit
Accuracy, the greater of the general and basic values:
Auxiliary supplies:
Reference voltage................................................... 2.5 VDC ±0.5% / 15 mA
2-wire supply ( pin 54...52) ................................. 28...16.5 VDC / 0...20 mA
EMC immunity influence.................................................. < ±0.5% of span
Extended EMC immunity:
NAMUR NE 21, A criterion, burst ................................. < ±1% of span
General values
Input type Absolute accuracy Temperature coefficient
All ≤±0.05% of span ≤±0.01% of span / °C
Basic values
Input type Basic accuracy Temperature coefficient
mA ≤±4 µA ≤±0.4 µA / °C
Volt ≤±10 µV ≤±1 µV / °C
RTD ≤±0.2°C ≤±0.01°C / °C
Lin. resistance ≤±0.1 Ω ≤ ±10 mΩ/ °C
TC type:
E, J, K, L, N, T, U ≤±1°C ≤±0.05°C / °C
TC type: B, R, S,
W3, W5, LR ≤±2°C ≤±0.2°C / °C

10 5116V103-UK
Electrical specifications, temperature input,
terminal 41, 42, 43 and 44
Max. offset ................................................................. 50% of selected max. value
TC input:
Sensor error current................................................ Nom. 30 µA
CJC .................................................................................. < ±1°C
Sensor error detection........................................... Yes
RTD and linear resistance input
Cable resistance per wire..................................... 10 Ω
(max. 50 Ωwith less accuracy)
Sensor current........................................................... Nom. 0.2 mA
Effect of sensor cable resistance
(3- / 4-wire)................................................................ < 0.002 Ω / Ω
Sensor error detection........................................... Yes
mV input:
Measurement range................................................ -2500...+2500 mV
Min. measurement range (span)........................ 5 mV
Input resistance........................................................ > 5 MΩ
Type Min. value Max. value Min. span Standard
Pt100
Ni100
Lin. R
-200°C
-60°C
0 Ω
+850°C
+250°C
5000 Ω
25°C
25°C
30 Ω
IEC 751
DIN 43760
-------
Type Min. temperature Max. temperature Min. span Standard
B
E
J
K
L
N
R
S
T
U
W3
W5
LR
+400°C
-100°C
-100°C
-180°C
-100°C
-180°C
-50°C
-50°C
-200°C
-200°C
0°C
0°C
-200°C
+1820°C
+1000°C
+1200°C
+1372°C
+900°C
+1300°C
+1760°C
+1760°C
+400°C
+600°C
+2300°C
+2300°C
+800°C
200°C
50°C
50°C
50°C
50°C
100°C
200°C
200°C
50°C
75°C
200°C
200°C
50°C
IEC584
IEC584
IEC584
IEC584
DIN 43710
IEC584
IEC584
IEC584
IEC584
DIN 43710
ASTM E988-90
ASTM E988-90
GOST 3044-84

5116V103-UK 11
Electrical specifications, mA / V input,
terminal 51, 52, 53 and 54
Max. offset ................................................................. 50% of selected max. value
Current input:
Measurement range................................................ 0...100 mA
Min. measurement range (span)........................ 4 mA
Input resistance:
Supplied unit........................................................ Nom. 10 Ω+ PTC 10 Ω
Non-supplied unit............................................... RSHUNT = ∞, VDROP < 6 V
Sensor error detection:
loop error on 4...20 mA signals..................... Yes
Voltage input
Measurement range................................................ 0...250 VDC
Min. measurement range (span)........................ 5 mVDC
Input resistance ≤2.5 VDC .............................. Nom. 10 MΩ
> 2.5 VDC.............................. Nom. 5 MΩ
Potentiometer input via 2.5 V ref.
Potentiometer min. ................................................ 170 Ω
Electrical specifications - OUTPUT
Max. offset ................................................................. 50% of selected max. value
Current output
Signal range............................................................... 0...20 mA
Min. signal range (span)........................................ 10 mA
Load (max.)................................................................. 20 mA / 600 Ω/ 12 VDC
Load stability............................................................. ≤0.01% of span / 100 Ω
Current limit............................................................... ≤28 mA
Voltage output
Signal range............................................................... 0...10 VDC
Min. signal range (span)........................................ 500 mV
Load (min.).................................................................. 500 kΩ
2-wire 4...20 mA output
Signal range............................................................... 4...20 mA
Load stability............................................................. ≤ 0.01% of span / 100 Ω
Load resistance......................................................... ≤(Vsupply-3.5) / 0.023 A [Ω]
Max. external 2-wire supply ............................... 29 VDC
Effect of external 2-wire supply
voltage variation...................................................... < 0.005% of span / V
Sensor error detection and loop error on 4...20 mA
Programmable........................................................... 0...23 mA
NAMUR NE43 Upscale........................................... 23 mA
NAMUR NE43 Downscale..................................... 3.5 mA

12 5116V103-UK
Relay outputs
Max. voltage .............................................................. 250 VRMS
Max. current............................................................... 2 A / AC
Max. AC power .......................................................... 500 VA
Max. current at 24 VDC......................................... 1 A
Sensor error detection........................................... Break / Make / Hold / None
Ex / I.S. approval - 5116B
KEMA 04ATEX1316 X............................................ II (1) GD
[EEx ia] IIC
Applicable for zone................................................. 0, 1, 2, 20, 21 or 22
Ex / I.S. data for 5116B
Um.................................................................................. : 253 V
Um, Loop Link ............................................................ : 60 V
Ex / I.S. data for temperature / bipolar mV input
Terminal 41, 42, 44 and 43
Uo................................................................................... : 7.5 V
Io..................................................................................... : 2.2 mA
Po.................................................................................... : 4.2 mW
Co.................................................................................... : 6 μF
Lo.................................................................................... : 1.0 H
Ex / I.S. data for unipolar mA / V input:
Terminal 51, 52 and 53
Uo................................................................................... : 7.5 V
Io..................................................................................... : 2.2 mA
Po.................................................................................... : 4.2 mW
Co.................................................................................... : 6 μF
Lo.................................................................................... : 1.0 H
Ex / I.S. data when using 2-wire supply / reference voltage
Terminal 51, 52, 53 and 54
Uo................................................................................... : 28 V
Io..................................................................................... : 93 mA
Po.................................................................................... : 650 mW
IIC IIB IIA
Co:75 nF 645 nF 2 μF
Lo:3 mH 16 mH 31 mH

5116V103-UK 13
Approvals
EMC 2004/108/EC .................................................. EN 61326-1
LVD 2006/95/EC...................................................... EN 61010-1
PELV/SELV .................................................................. IEC 364-4-41 and EN 60742
UL, Standard for Safety......................................... UL 61010-1
EAC TR-CU 020/2011............................................. EN 61326-1
Marine approval
Det Norske Veritas, Ships & Offshore............. Standard for Certification No. 2.4
I.S. / Ex
ATEX 94/9/EC............................................................ KEMA 04ATEX1316 X
FM .................................................................................. 3023092
EAC Ex TR-CU 012/2011 ..................................... RU C-DK.GB08.V.00410
Of span = of the currently selected measurement range

51 52 53 54
41 42 CJC 4441 42 43 4441 42 43 4441 42 43 44
41 42 43 44 41 42 43 44 41 42 43 44 41 42 43 44
41 42 43 44 51 52 53 54 51 52 53 54
Tx
51 52 53 54
51 52 53 54
31 32 33
+-
+- +-
+-
+-
+-
+-
14 5116V103-UK
CONNECTIONS
Inputs:
Supply:
Bipolar mV
TC, internal CJCRTD, 4-wireRTD, 3-wireRTD, 2-wire
TC, external CJC* Resistance, 2-wire Resistance, 3-wire Resistance, 4-wire
Voltage <= 2.5 V Voltage > 2.5 V
Potentiometer 2-wire transmitterCurrent
* If the device is reconfigured from temperature measurement with CJC connector
to analogue measurement, the CJC connecter must be demounted.

11 12 13 14
V
11 12 13 1411 12 13 14
R1 R2
21 22 23 24
mA mA
+- +-
+
5116V103-UK 15
CONNECTIONS
Current Voltage2-wire transmitter Relays
Outputs:

I +
4...20 mA
V +
4 3 2
Tx
21 22 23 11 12 31 33 24 13 14
44 42 52 51 43 41 54 53
5116
EEPROM
CPU
A/ D
10 Ω50 k
5 M
PTC
PAGMUX
50 Ω500 Ω
mA
mA
mA
+
-+
-
+
-
+
-
+
-
*
V V
+
-
D/ A
16 5116V103-UK
BLOCK DIAGRAM
Supply Supply 21.6...253 VAC or 19.2...300 VDC
Gnd.
I + V
Out.
I
Out.
V
Out.
Relay 2 Relay 2 Relay 1 Relay 1 2-wire supply + 2-wire supply -
Green
Yellow Yellow
Electronic
contacts
Electronic
contact
2-wire
supply
RTD and lin. R,
connection,
wires TC
Bipolar mV
2-wire supply /
2.5 V ref.
Input +,
> 2.5 V
Input +
Input gnd.
V <=
2.5 V
CurrentV >=
2.5 V
3-wire
potm.
2-wire-
transm.
Ex barrier, only 5116B Ex barrier, only 5116B
Front comm.
*Accessories: CJC connectors type 5910 / 5910 Ex
Front button, sw 1
2.5 V
0.2 mA Vreg.

On
OnOn On OnOn On
100
90
80
70
60
50
40
30
20
10
0 10 20 30 40 50 60 70 80 90 100
100
90
80
70
60
50
40
30
20
10
0 10 20 30 40 50 60 70 80 90 100
O
O O OO O
2
1
2
1
2
1
2
1
tt
100
90
80
70
60
50
40
30
20
10
0 10 20 30 40 50 60 70 80 90 100
O N.O. O N.O.On N.O.
On N.C. On N.C.
O N.C.
100
90
80
70
60
50
40
30
20
10
0 10 20 30 40 50 60 70 80 90 100
O N.O. O N.O.On N.O.
On N.C. On N.C.
O N.C. tt
5116V103-UK 17
RelæenhederRelæenheder
Setpunkt = 50
Hysterese = 10
Hysterese = 10
Setpunkt = 50
Relæenheder
Øvre setpunkt = 60
Hysterese = 5
Hysterese = 5
Nedre setpunkt = 40
Relæfunktion: Vindue (vist for stigende signal)
Kontakt: Lukket inden for vindue =
Kontakt: Åben inden for vindue =
Relæenheder
Hysterese = 5
Hysterese = 5
Nedre setpunkt = 40
Relæfunktion: Vindue (vist for faldende signal)
Kontakt: Lukket inden for vindue =
Kontakt: Åben inden for vindue =
Øvre setpunkt = 60
Relæaktion: Stigende Relæaktion: Faldende
1
2
1
2
Graphic depiction of relay actions Increasing / Decreasing
Graphic depiction of relay action Window

18 5116V103-UK
5116 CONNECTION TO LOOP LINK
For connection of 5116B to Loop Link, please observe the instructions for
instrinsically safe installation.
ACTIVATION OF THE
PROCESS CALIBRATION BUTTON
Open the front cover and activate the
switch with a pointed object, e.g. a
small screwdriver.
The switch is placed a little to the
right of the LEDs.
For further instructions see the
description of the process calibration
function on page 20.
5116
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Commu-
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Loop Link