PR electronics PRetrans 5131 User manual

17
2-WIRE
PROGRAMMABLE TRANSMITTER
PRetrans type 5131
Table of contents
Warnings ............................................................................ 18
Safety instructions.............................................................. 20
EC Declaration of Conformity ............................................ 22
How to dismantle SYSTEM 5000....................................... 23
Application ......................................................................... 24
Technical characteristics.................................................... 24
Input types ......................................................................... 24
Output ................................................................................ 25
Sensor error detection ....................................................... 25
Configuration...................................................................... 25
Electrical specifications...................................................... 26
Order .................................................................................. 30
5131 connection to Loop Link ........................................... 31
Selection of input type ....................................................... 31
Block diagram .................................................................... 32
16
DK
UK
FR
DE
Side 1
Page 17
Page 33
Seite 49
SIGNALS THE BEST
5131
2-Wire Programmable
Transmitter
No. 5131V104-IN (0923)
From ser. no. 040112001
UK / Europe Office
Tel: [phone]
Fax: [phone]
[e-mail]
www.omniinstruments.co.uk
USA / Canada Office
Tel [phone]
Fax [phone]
[e-mail]
Australia / Asia Pacific Office
Tel [phone]
Fax [phone]
[e-mail]
www.omniinstruments.com.au
www.omniinstruments.net

SYMBOL IDENTIFICATION
Triangle with an exclamation mark: Warning / demand.
Potentially lethal situations.
The CE mark proves the compliance of the module with the essential
requirements of the directives.
The double insulation symbol shows that the module is protected by
double or reinforced insulation.
Ex modules have been approved for use in connection with
installations in explosive areas.
1918
WARNING!
This module is designed for connection to hazardous electric
voltages.
Ignoring this warning can result in severe personal injury or
mechanical damage.
To avoid the risk of electric shock and fire, the safety instructions
of this manual must be observed and the guidelines followed.
The specifications must not be exceeded, and the module must
only be applied as described in the following.
Prior to the commissioning of the module, this manual must be
examined carefully.
Only qualified personnel (technicians) should install this module.
If the equipment is used in a manner not specified by the
manufacturer, the protection provided by the equipment may
be impaired.
WARNING!
Until the module is fixed, do not connect hazardous voltages to
the module.
The following operations should only be carried out on a
disconnected module and under ESD safe conditions:
Dismantlement of the module for setting of dipswitches
and jumpers.
General mounting, connection and disconnection of wires.
Troubleshooting the module.
Repair of the module and replacement of circuit breakers
must be done by PR electronics A/S only.
WARNING!
SYSTEM 5000 must be mounted on DIN rail according to DIN
46277.
The communication connector of SYSTEM 5000 is connected to
the input terminals on which dangerous voltages can occur, and
it must only be connected to the programming unit Loop Link by
way of the enclosed cable.
GENERAL
HAZARD-
OUS
VOLTAGE
INSTAL-
LATION

The following apply to fixed hazardous voltages-connected modules:
The max. size of the protective fuse is 10 A and, together with a power
switch, it should be easily accessible and close to the module. The
power switch should be marked with a label telling it will switch off the
voltage to the module.
Production year can be taken from the first 2 digits of the serial number.
CALIBRATION AND ADJUSTMENT:
During calibration and adjustment, the measuring and connection of external
voltages must be carried out according to the specifications of this manual. The
technician must use tools and instruments that are safe to use.
NORMAL OPERATION:
Operators are only allowed to adjust and operate modules that are safely fixed in
panels, etc., thus avoiding the danger of personal injury and damage. This means
there is no electrical shock hazard, and the module is easily accessible.
CLEANING:
When disconnected, the module may be cleaned with a cloth moistened with
distilled water.
LIABILITY:
To the extent the instructions in this manual are not strictly observed, the
customer cannot advance a demand against PR electronics A/S that would
otherwise exist according to the concluded sales agreement.
21
SAFETY INSTRUCTIONS
DEFINITIONS:
Hazardous voltages have been defined as the ranges: 75 to 1500 Volt DC, and
50 to 1000 Volt AC.
Technicians are qualified persons educated or trained to mount, operate, and
also troubleshoot technically correct and in accordance with safety regulations.
Operators, being familiar with the contents of this manual, adjust and operate the
knobs or potentiometers during normal operation.
RECEIPT AND UNPACKING:
Unpack the module without damaging it and make sure that the manual always
follows the module and is always available. The packing should always follow the
module until this has been permanently mounted.
Check at the receipt of the module whether the type corresponds to the one
ordered.
ENVIRONMENT:
Avoid direct sunlight, dust, high temperatures, mechanical vibrations and shock,
as well as rain and heavy moisture. If necessary, heating in excess of the stated
limits for ambient temperatures should be avoided by way of ventilation.
All modules fall under Installation Category II, Pollution Degree 1, and Insulation
Class II.
MOUNTING:
Only technicians who are familiar with the technical terms, warnings, and
instructions in the manual and who are able to follow these should connect the
module.
Should there be any doubt as to the correct handling of the module, please
contact your local distributor or, alternatively,
PR electronics A/S, Lerbakken 10, DK-8410 Rønde, Denmark,
tel: [phone].
Mounting and connection of the module should comply with national legislation
for mounting of electric materials, i.a. wire cross section, protective fuse, and
location. Descriptions of input / output and supply connections are shown in the
block diagram and side label.
20

23
HOW TO DISMANTLE SYSTEM 5000
First, remember to demount the connectors with hazardous voltages. By lifting
the bottom lock, the module is detached from the DIN rail as shown in picture 1.
Then, by lifting the upper lock and pulling the front plate simultaneously the PCB
is removed as shown in picture 2.
Switches and jumpers can now be adjusted. By opening the front, the
programming connector is accessible as shown in picture 3.
Picture 1: Separation from DIN rail.
Picture 2: Removal of PCB.
Picture 3: Access to programming
connector.
22
EC DECLARATION OF CONFORMITY
As manufacturer
PR electronics A/S
Lerbakken 10
DK-8410 Rønde
hereby declares that the following product:
Type: 5131
Name: 2-wire programmable transmitter
is in conformity with the following directives and standards:
The EMC Directive 2004/108/EC and later amendments
EN 61326-1 : 2006
For specification of the acceptable EMC performance level, refer to the
electrical specifications for the module.
The Low Voltage Directive 73/23/EEC and later amendments
EN 61010-1 : 2001
The ATEX directive 94/9/EC and later amendments
EN 50014 : 1997 E incl. A1+A2, EN 50020 : 2002 E
and EN 50281-1-1 : 1998 incl. A1
ATEX certificate: DEMKO 99ATEX124572 (5131B)
No changes are required to enable compliance with the replacement standards:
EN 60079-0 : 2006 and EN 60079-11 : 2007
Notified body:
UL International Demko A/S (0539)
Lyskaer 8
P.O. Box 514
2730 Herlev
Denmark
Rønde, 12 June 2009 Kim Rasmussen
Manufacturer’s signature

The CJC can be selected in 3 different ways: internally in the terminal, externally
by way of a Pt100 / Ni100 sensor, or externally with a constant temperature. If
internal compensation is selected, a terminal with a built-in temperature sensor
must be ordered separately (PR type no. 5910 and 5913). Sensor error detection
is available.
RTD input for Pt100...Pt1000 according to the norm IEC 751 and Ni100...
Ni1000 according to the norm DIN 43760. Automatic cable compensation at
a 3- or 4-wire connection. At a 2-wire connection the cable resistance can be
entered or measured by the configuration program and sent to the module which
then compensates by the entered cable resistance. Sensor error detection is
available.
Resistance input for resistance measurement with cable compensation as
described under the RTD input. Sensor error detection is available.
The mV input is programmable in the range -150...+150 mV.
Current / voltage input - jumper in position 2:
The current input is programmable in the range 0...100 mA, for instance 4...20
mA.
The voltage input is programmable in the range 0...250 VDC.
Output:
Standard loop 4...20 mA current output. The output signal is proportional and
linear to the value of the input signal. Special set-ups can be selected in the
configuration program, for instance a customised linearisation, a reversed output,
a limiter according to the selected output span, and selection of an output value
in case of a sensor error. Maximum load on the current output is 1375 Ω.
Sensor error detection:
The output can be set up at a RTD, thermocouple and linear resistance input
to go to max., to min., entered value, NAMUR NE43 Upscale or Downscale at
sensor error detection.
Configuration:
The transmitter is configured to the present task by way of a and PR electronics
A/S’ communications interface Loop Link. The transmitter can be configured with
or without a connected supply voltage as the communications interface supplies
the necessary voltage to the set-up. The communications interface is galvanically
isolated to protect the PC port. Communication is 2-way to allow the retrieval of
the transmitter set-up into the PC and to allow the transmission of the PC set-up
to the transmitter. For users who do not wish to do the set-up themselves, the
5131 can be delivered configured according to customer specifications: input
type, measurement range, sensor error detection, and output signal.
25
2-WIRE PROGRAMMABLE
TRANSMITTER 5131
• Input for RTD, TC, mV, linear resistance, mA, and V
• 3.75 kVAC galvanic isolation
• 4...20 mA loop output
• 1- and 2-channel versions
• ATEX Ex version
• DIN rail mounting
Application:
Electronic temperature measurement with resistance sensor or thermocouple
sensor. • Ex barrier for temperature sensors, potentiometers and current /
voltage signals. • Conversion of current signals from supplied transmitters to
2-wire 4...20 mA signals. • Amplification of mV signals. • Conversion of linear
resistance variation. • Galvanic isolation of analogue signals. • Measurement of
floating signals. • Linearisation of non-linear Ohm, mV, mA, or voltage signals.
• Separation of circuits in PELV/SELV installations.
Technical characteristics:
The unit is based on a microprocessor core with an efficient program operation.
The basic calibration data and present set-up are stored in an EEPROM thereby
avoiding the loss or change of data at power off. The 2-channel version has a full
galvanic isolation between the channels. By way of a jumper on the PCB the input
in the standard version can be programmed either for a temperature or a current /
voltage input. This means that one channel can work as for instance a temperature
transmitter and the other can work as an isolation amplifier. Measurement range,
signal parameters, and output span are configured to the present task by way of
a PC and PR electronics A/S’ communications interface Loop Link.
Input types:
Temperature input - jumper in position 1:
Thermocouple input (TC) for standard thermocouples type B, E, J, K, L, N, R,
S, T, U, W3, W5, LR according to the norms IEC 584, DIN 43710, ASTM E988-90
and GOST 3044-84.
24

Effect of supply voltage change ................. < 0.005% of span / VDC
Wire square (max.) ...................................... 1 x 2.5 mm2stranded wire
Screw terminal torque ................................. 0.5 Nm
Relative humidity......................................... < 95% RH (non-cond.)
Dimensions (HxWxD)................................... 109 x 23.5 x 130 mm
DIN rail type................................................. DIN 46277
Protection degree........................................ IP20
Weight ......................................................... 195 g
27
Basic values
Temperature
coefficient
Basic
accuracyInput type
mA
Volt
RTD
Lin. R
TC type:
E, J, K, L, N, T, U
TC type: B, R, S,
W3, W5, LR
≤±4 µA
≤±10 µV
≤±0.2°C
≤±0.1 Ω
≤±1°C
≤±2°C
≤±0.4 µA/°C
≤±1 µV/°C
≤±0.01°C/°C
≤±10 mΩ/°C
≤±0.05°C/°C
≤±0.2°C/°C
EMC immunity influence ..................................... < ±0.5% of span
Improved EMC immunity:
NAMUR NE 21, A criterion burst ........................ < ±1% of span
ELECTRICAL SPECIFICATIONS:
Specifications range:
-20°C to +60°C
Common specifications:
Supply voltage ............................................ 7.5...35 VDC
Fuse............................................................. 50 mA SB / 250 VAC
Consumption during programming............. 3...8 mA
Isolation voltage, test / operation ............... 3.75 kVAC / 250 VAC
Communications interface .......................... Loop Link
Signal / noise ratio ...................................... Min. 60 dB (0...100 kHz)
Signal dynamics, input................................ 22 bit
Signal dynamics, output ............................. 16 bit
Updating time:
Temperature input................................... 115 ms
mA / V / mV input ................................... 75 ms
Response time (0...90%, 100...10%), programmable:
Temperature input................................... 400 ms...60 s
mA / V / mV input ................................... 250 ms...60 s
Calibration temperature .............................. 20...28°C
Accuracy, the greater of the general and basic values:
26
General values
Temperature
coefficient
Absolute
accuracyInput type
All ≤±0.05% of span ≤±0.01% of span / °C

Electrical specifications, mA / V / mV input:
Current input:
Measurement range .................................... 0...100 mA
Min. measurement range (span) ................. 4 mA
Max. offset .................................................. 50% of selec. max. value
Input resistance:
Supplied unit ............................................... Nom. 10 Ω+ PTC 10 Ω
Non-supplied unit........................................ RSHUNT = ∞, VDROP < 6 V
Voltage input:
Measurement range .................................... 0...250 VDC
Min. measurement range (span) ................. 5 mVDC
Max. offset .................................................. 50% of selec. max. value
Input resistance ≤2,5 VDC ........................ Nom. 10 MΩ
> 2,5 VDC ........................ Nom. 5 MΩ
Electrical specifications - OUTPUT:
Signal range (span)...................................... 4...20 mA
Min. signal range (span) .............................. 10 mA
Max. offset .................................................. 50% of selec. max. value
Load resistance........................................... ≤(Vsupply-7.5) / 0.023 A) [Ω]
Load stability............................................... ≤0.01% of span / 100 Ω
Current limit................................................. ≤28 mA
Sensor error detection:
Programmable............................................. 3.5...23 mA
NAMUR NE43 Upscale ............................... 23 mA
NAMUR NE43 Downscale........................... 3.5 mA
No function.................................................. Not defined
EEx / I.S. approval (5131B):
DEMKO 99ATEX124572 .............................. II (1) GD
[EEx ia] IIC
Applicable for .............................................. Zone 0, 1, 2, 20, 21 or 22
29
Electrical specifications, temperature input:
TC input:
Max. offset .................................................. 50% of selec. max. value
Sensor error current .................................... Nom. 30 µA
CJC ............................................................. ≤±1°C
Sensor error detection ................................ Yes
mV input:
Measurement range .................................... -150...+150 mV
Min. measurement range ............................ 5 mV
Max. offset .................................................. 50% of selec. max. value
Input resistance........................................... Nom. 10 MΩ
RTD and linear resistance input:
Max. offset .................................................. 50% of selec. max. value
Max. cable resistance per wire ................... 10 Ω
Sensor current............................................. Nom. 0.2 mA
Effect of sensor cable resistance
(3- / 4-wire).................................................. < 0.002 Ω/ Ω
Sensor error detection ................................ Yes
28
Type Min. temperature Max. temperature Min. span Standard
B
E
J
K
L
N
R
S
T
U
W3
W5
LR
+400°C
-100°C
-100°C
-180°C
-100°C
-180°C
-50°C
-50°C
-200°C
-200°C
0°C
0°C
-200°C
+1820°C
+1000°C
+1200°C
+1372°C
+900°C
+1300°C
+1760°C
+1760°C
+400°C
+600°C
+2300°C
+2300°C
+800°C
200°C
50°C
50°C
50°C
50°C
100°C
200°C
200°C
50°C
75°C
200°C
200°C
50°C
IEC584
IEC584
IEC584
IEC584
DIN 43710
IEC584
IEC584
IEC584
IEC584
DIN 43710
ASTM E988-90
ASTM E988-90
GOST 3044-84
Pt100
Ni100
Lin. R
-200°C
-60°C
0Ω
+850°C
+250°C
5000 Ω
25°C
25°C
30 Ω
IEC 751
DIN 43760
-------
Type Min. value Max. value Min. span Standard

31
COM
Loop Link
5131
13
11
FileProductInputOutputCommunicationLanguageOption08:30:00
PRetop5331
Date:1994-8-10
943201594
PRelectronics
AnaloginputAnalogoutput
Serialno:
Inputtype:Outputtype:4-20mA
Upscale
Sensorerror:
Pt100DIN/IEC
0.00-50.00C
3-wire
1.00sec
------
Inputrange:
Connection:
Coldjunctioncomp:
Responsetime:
Tagno:
Disconnect when "on line"
loop communication is used
Loop communication
+Vsupp
Black Red
Yellow
Green
4...20 mA Input
Front communication can be used
with or without 5131 connected
to the receiving equipment
CH 1
Or
CH 2
Receiving
equipment
5131 CONNECTION TO LOOP LINK:
SELECTION OF INPUT TYPE: (5131A)
Ex / I.S. data:
Um............................................................... : 250 V
Uo................................................................ : 8.0 VDC
Io.................................................................. : 10 mADC
Po................................................................ : 20 mW
Lo................................................................. : 200 mH
Co................................................................ : 1.0 µF
GOST R approval:
VNIIM & VNIIFTRI, Cert. no......................... See www.prelectronics.com
Observed authority requirements: Standard:
EMC 2004/108/EC ...................................... EN 61326-1
LVD 2006/95/EC.......................................... EN 61010-1
PELV/SELV................................................... IEC 364-4-41 and EN 60742
ATEX 94/9/EC.............................................. EN 50014, EN 50020 and
EN 50281-1-1
Of span = Of the presently selected range
30
Note! For TC inputs with internal CJC, remember to order CJC connectors type
5910 / 5910EEx (ch. 1) and 5913 / 5913EEx (ch. 2).
ORDER:
Type Version Input Channels
5131 Standard : A RTD / TC / R / mA / V / mV : - Single : A
Double : B
ATEX Ex : B RTD / TC / mV / R : 1
mA / V / mV : 2
Channel 1, RTD / TC / mV / R : 3
Channel 2, mA / V / mV
Input JP 1 JP 2
Temperature channel 1
Temperature channel 2
1
-
-
1
Current / voltage channel 1
Current / voltage channel 2
2
-
-
2

33
BLOCK DIAGRAM:
32
D / A
54
MUX
CPU
EEPROM
A / D
PGA
CH 1 CH 2
mA
51
+
-
V
+
-
+
-
V
PTC
50 k
0,2 mA
5131 5131
V +
43 44
42
41
*
+
-
+
-
432
mV
5 M
1
2
JP 1
10 Ω
V +
+
V +
+
V +
JP 2
MUX A / D
PGA
PTC
50 k
0,2 mA
1
2
10 Ω
13
12
11
A A
Comm.
4 mA
CPU
EEPROM
23
22
21
A A
D / A
Comm.
4 mA
4...20 mA
4...20 mA
0...16 mA
0...16 mA
53 5 M 52
Input +
Input +,
> 2.5 V
Channel 2 Channel 1
mV TC
Front comm.
Front comm.
RTD and lin. R
Conn. wire
Input gnd.
Analogue switch Analogue switch
* Accessories: 5910 CJC connector CH 1, 5913 CJC connector CH 2.
Supply +
Supply +
Supply -
Supply -
Tes t
Tes t
Channel 1 shown as a temperature input:
!!
!!
If channel 2, use
terminal no. 54...51
!!
!!
If channel 1, use
terminal no. 44...41
Channel 2 shown as a current / voltage input:
V >
2.5
V <=
2.5
Ex barrier, only 5131B Ex barrier, only 5131B
Programmable displays with a wide
selection of inputs and outputs for display of temperature,
volume and weight, etc. Feature linearisation, scaling, and
difference measurement functions for programming via
PReset software.
Interfaces for analogue and digital signals
as well as HART®signals between sensors / I/P converters /
frequency signals and control systems in Ex zone 0, 1 & 2
and for some modules in zone 20, 21 & 22.
Galvanic isolators for analogue and digital
signals as well as HART®signals. A wide product range
with both loop-powered and universal isolators featuring
linearisation, inversion, and scaling of output signals.
PC or front programmable modules with
universal options for input, output and supply. This range
offers a number of advanced features such as process
calibration, linearisation and auto-diagnostics.
A wide selection of transmitters for DIN
form B mounting and DIN rail modules with analogue
and digital bus communication ranging from application-
specific to universal transmitters.
Displays
Temperature
Isolation
Ex interfaces
Universal