Precision Digital Corporation PD9000 ConsoliDator+ User manual

PD9000 ConsoliDator+ Multivariable Controller
Instruction Manual
PRECISION DIGITAL CORPORATION
233 South Street • Hopkinton MA 01748 USA
Tel [phone] • [phone]
www.predig.com
•NEMA 4X Panel Mount Multivariable Controller
•Convenient Display, Control, & Alarm of Multiple 4-20 mA, Pulse, & Modbus Inputs
•Numeric & Bargraph Color Display (320 x 240 pixels) 5.7" (145 mm)
•Sunlight Readable Display, White Backlight
•Isolated 24 VDC Transmitter Supplies 200 mA / Analog Input: 1,600 mA Max
•99 Channels, 32 Totalizers, 30 Timers, & 199 Modbus Inputs
•64 High & Low Alarms, Combine Multiple Alarms Into Logic AND & OR Alarms
•Simulation & Manual Control Modes for Testing and Setup
•Modular Design for Inputs & Outputs Flexibility
•Up to (28) 4-20 mA Isolated Inputs or Pulse Inputs
•Up to (25) 10 Amp Form C Relays (With Eight Analog or Pulse Inputs)
•Up to (25) Isolated 4-20 mA Outputs (With Eight Analog or Pulse Inputs)
•Operating Temperature Range: -25°C to 55°C (-13 to 131°F)
•Pulse, Analog, & Modbus Input Flow Rate / Total / Grand Total Capability
•50-Point Linearization, Square Root, and Exponent for Open Channel Flow
•Round Horizontal Tank Volume Calculation; Just Enter Diameter & Length
•Open Channel Flow Math Formulas for Weirs & Flumes
•Multi-Pump Alternation Control or On / Off Control with Random Varying Set Point
•Programmable Displays, Function Keys & Digital Inputs
•Math Functions: Sum, Diff, Average, Multiply, Divide, % Efficiency, & More
•Modbus Client (Master) & Snooper / Server with 99 Programmable Outputs
•Direct Modbus PV Inputs –Snooper / Server Mode
•Modbus Spoofer Feature to Replace Servers Removed from Network
•RS-485 Serial Communication with Modbus RTU / ASCII & Ethernet TCP/IP
•USB Data Logger Feature: Up to 8 Log Files with up to 12 Parameters Each
•Input Power Options: 90-264 VAC or 24 VDC
•(20) Screens with up to Eight PVs Each
•ConsoliDator+ Configuration Software
•Type 4X, IP66 Front –Field Enclosures Available
•Auto-Tune PID Control for Multiple Control Loops
•PID Control with Analog, Digital, or Relay Outputs
•Digital Selector Switch (HOA) Function to Route Inputs & Outputs
•3-Year Warranty
UL & C-UL Listed for Div 2
Hazardous (nonincendive) and
Ordinary Location Installations.

PD9000 ConsoliDator+ Multivariable Controller
Instruction Manual
2
Disclaimer
The information contained in this document is subject to
change without notice. Precision Digital makes no
representations or warranties with respect to the
contents hereof and specifically disclaims any implied
warranties of merchantability or fitness for a particular
purpose. See Warranty Information and Terms &
Conditions on www.predig.com for complete details.
•Read complete instructions prior to installation and
operation of the controller.
•Risk of electric shock or personal injury.
•This product is not recommended for life support
applications or applications where malfunctioning
could result in personal injury or property loss.
Anyone using this product for such applications
does so at his/her own risk. Precision Digital
Corporation shall not be held liable for damages
resulting from such improper use.
WARNING
Cancer and Reproductive Harm - www.P65Warnings.ca.gov
Limited Warranty
Precision Digital Corporation warrants this product
against defects in material or workmanship for the
specified period under “Specifications” from the
date of shipment from the factory. Precision
Digital’s liability under this limited warranty shall not
exceed the purchase value, repair, or replacement
of the defective unit. See Warranty Information and
Terms & Conditions on www.predig.com for
complete details.
Registered Trademarks
All trademarks mentioned in this document are the
property of their respective owners.
© 2023 Precision Digital Corporation.
All rights reserved.
FREE ConsoliDator+
Configuration Software
The easiest and quickest way to program your
ConsoliDator+ multivariable controller is to use the
FREE ConsoliDator+ configuration software.
The ConsoliDator+ configuration software is intuitive, and
most customers can get their controller programmed as
they like without even looking in the manual.
Once your controller is programmed the way you want it,
you can wire it up for your application per the instructions
in this manual and install it. If you find that you need to
adjust the programming after the controller is installed,
you can use the front panel soft keys and the instructions
in this manual to do so.
ConsoliDator+ configuration software is available for
download at https://www.predig.com.

PD9000 ConsoliDator+ Multivariable Controller
Instruction Manual
3
Table of Contents
FREE ConsoliDator+ Configuration Software.................................................. 2
Introduction......................................................................................................... 8
Ordering Information.......................................................................................... 8
Add-On Features........................................................................................... 10
Input / Output Cards..................................................................................... 10
Setup & Calibration Services....................................................................... 10
Enclosures .................................................................................................... 10
Accessories................................................................................................... 11
Specifications................................................................................................... 14
General .......................................................................................................... 14
Totalizer......................................................................................................... 16
Real Time Clock............................................................................................ 16
Channel & Math Functions........................................................................... 17
List of Engineering Units ............................................................................. 19
4-20 mA Analog Inputs................................................................................. 19
Pulse Inputs .................................................................................................. 20
Modbus Inputs - Server................................................................................ 21
Digital Inputs & Outputs............................................................................... 21
Relays............................................................................................................ 21
4-20 mA Transmitter Outputs ...................................................................... 22
Timers............................................................................................................ 22
Modbus Outputs - Server............................................................................. 22
Modbus Serial Communications ................................................................. 23
ModbusClient,Snooper&Spoofer................................................................... 23
Client & Snooper Settings............................................................................ 23
Spoofer Settings........................................................................................... 23
Data Logger –USB Drive ............................................................................. 24
How to Enable Add-On Features................................................................. 24
Sample Data Log File.................................................................................. 24
Ethernet Communications........................................................................... 24
ConsoliDator+ Software............................................................................... 25
Compliance Information................................................................................... 25
Hazardous Area Location*........................................................................... 25
Ordinary Location*........................................................................................ 25
Safety Information............................................................................................ 26
Installation......................................................................................................... 26
Unpacking ..................................................................................................... 26
Panel Mounting............................................................................................. 26
Mounting Dimensions .................................................................................. 27
ConsoliDator+ Configuration Software Installation................................... 28
Connect to ConsoliDator+ Configuration Software................................... 30
Connections...................................................................................................... 31
Power Connections ..................................................................................... 32
Isolated Input Signal Connections............................................................... 32
4-20 mA Analog Input Connections............................................................. 32
Flow Meter Pulse Input Connections........................................................... 33
Digital Input Connections............................................................................. 33
Analog Output Connections......................................................................... 33
Digital Output Connections.......................................................................... 33
Connections to Power Gas Detector........................................................... 34
Relay Connections...................................................................................... 35
Switching Inductive Loads........................................................................... 35
Serial Communication Connections ............................................................ 35
External Keypad Connections..................................................................... 35

PD9000 ConsoliDator+ Multivariable Controller
Instruction Manual
4
Navigating and Editing..................................................................................... 36
Soft-Keys and Buttons................................................................................. 36
Setup and Programming.................................................................................. 37
Overview........................................................................................................ 37
Setup Menu....................................................................................................... 38
Channel Parameters..................................................................................... 39
Data Entry Keypad........................................................................................ 40
Setup Channels............................................................................................. 41
Create New Channel................................................................................... 42
Bargraph, Background & Text Colors.......................................................... 44
Live Calibration............................................................................................ 45
Edit Channel................................................................................................ 45
Delete Channel............................................................................................ 45
Scale Functions........................................................................................... 46
2-Point Linear Scaling ................................................................................. 46
Square Root Scaling ................................................................................... 47
Scale Exponent........................................................................................... 48
Round Horizontal Tank................................................................................ 48
Open Channel Flow Application .................................................................. 49
Setup Math Functions ................................................................................. 51
PID Control Setup......................................................................................... 54
Setup Channel 1: PV................................................................................... 55
Channel 2: Set Point ................................................................................... 55
Channel 3: Power........................................................................................ 56
Channel 4: PWM Control............................................................................. 56
PID Control Using Digital Output................................................................. 57
PID Control Using Analog Output................................................................ 57
PID Control Screen ..................................................................................... 57
Start / Stop PID with Digital Input................................................................ 58
Channel 3: PID Control - Power.................................................................. 59
Channel 4: PWM Heating Control ............................................................... 59
PID Control Heating Using Digital Output.................................................... 60
Channel 5: PWM Cooling Control................................................................ 60
PID Control Cooling Using Digital Output.................................................... 60
PID Control: Heating Using Analog Output.................................................. 61
PID Control: Cooling Using Analog Output.................................................. 61
PID Control Configuration Using the ConsoliDator+ Software................. 62
Average Function Setup.............................................................................. 62
Configure PID Control Power Channel........................................................ 63
Configure PWM Control Heating Channel................................................... 64
Configure PWM Control Cooling Channel................................................... 64
Configure Set Point Channels..................................................................... 65
Configure the Switches Function................................................................. 66
Configure the Digital Outputs ...................................................................... 67
Configure the PID Control Screens............................................................. 68
PID Control Screens.................................................................................... 70
Open Channel Flow..................................................................................... 72
Setup Totalizers .......................................................................................... 73
Setup Total with Pulse Input Source ........................................................... 73
Setup Accumulated Total (Triggered).......................................................... 74
Setup Previous Total................................................................................... 74
Setup Daily Total......................................................................................... 74
Setup Grand Total....................................................................................... 75
Setup Timers............................................................................................... 76
Setup Alarms............................................................................................... 77
Logic OR Alarm........................................................................................... 78
Logic AND Alarm......................................................................................... 78

PD9000 ConsoliDator+ Multivariable Controller
Instruction Manual
5
Logic NOR & NAND Alarms........................................................................ 78
Day & Time Alarms ..................................................................................... 79
Setup the Switches Function....................................................................... 80
Setup 2, 3, or 4-Way Switch........................................................................ 80
Setup a 4-Way Switch................................................................................. 80
Setup a HOA Switch ..................................................................................... 81
Block Diagram for HOA Switch.................................................................... 81
Configuration for HOA Switch Application Using the Software.................... 82
Setup HOA Switch....................................................................................... 84
Setup HOA Relay........................................................................................ 84
Setup HOA Screen...................................................................................... 85
HOA Screen View ....................................................................................... 85
Setup Inputs.................................................................................................. 86
Setup 4-20 mA Inputs.................................................................................. 86
Setup Pulse Inputs...................................................................................... 88
Setup Digital Inputs ..................................................................................... 88
Digital Inputs & Data Logger........................................................................ 90
Modbus Functionality .................................................................................. 91
Setup Modbus Inputs (Server)..................................................................... 91
Setup Modbus Inputs (Client)...................................................................... 92
Setup Modbus Inputs (Snooper).................................................................. 92
Setup All Outputs.......................................................................................... 93
Setup 4-20 mA Outputs............................................................................... 93
Setup Relay Output..................................................................................... 94
Setup Digital Output .................................................................................... 96
Setup Modbus Output (Server).................................................................... 96
Setup Modbus Output (Client)..................................................................... 97
Setup Modbus Output (Spoofer).................................................................. 98
Setup Screens............................................................................................... 99
Screens Settings......................................................................................... 99
Setup Data Logs ......................................................................................... 101
Setup New Data Log ................................................................................. 101
Setup Log Start / Stop............................................................................... 102
Setup Log Enable Switch .......................................................................... 102
Setup Log Trigger...................................................................................... 102
Setup Log Interval & Log Units.................................................................. 103
Setup USB Drive....................................................................................... 103
View Data Logs ........................................................................................... 104
Setup System.............................................................................................. 105
Setup Display............................................................................................ 105
Setup Colors.............................................................................................. 105
Display Settings......................................................................................... 105
General Settings........................................................................................ 106
Add-On Features....................................................................................... 106
Set Password............................................................................................ 107
Password Protected Controller.................................................................. 107
Remove Password Protection................................................................... 107
System Date & Time ................................................................................. 108
System Build ............................................................................................. 108
Modbus Server Settings............................................................................ 109
Modbus Client Settings.............................................................................. 109
Modbus Snooper Settings......................................................................... 109
Ethernet Settings....................................................................................... 110
Manually Assigned IP Address.................................................................. 110
Custom Units............................................................................................. 111
Delete Custom Units ................................................................................. 111

PD9000 ConsoliDator+ Multivariable Controller
Instruction Manual
6
Ethernet Port Setup - Full .............................................................................. 112
Test Ethernet Communication................................................................... 114
View Menu....................................................................................................... 115
View Channel Details.................................................................................. 115
View Associated Parameters..................................................................... 116
View Alarm Details...................................................................................... 116
View Totals.................................................................................................. 117
Totals Generated by Non-Rate Inputs....................................................... 118
View Timers................................................................................................. 119
View Alarms ................................................................................................ 120
Simulate Alarm Condition.......................................................................... 120
View Inputs.................................................................................................. 121
Simulate mA Input..................................................................................... 121
View Outputs............................................................................................... 122
View mA Outputs....................................................................................... 122
View Relays............................................................................................... 123
View Alert Messages................................................................................. 123
View Digital Outputs................................................................................... 124
View Modbus Outputs................................................................................ 124
View Screens............................................................................................... 125
Operation......................................................................................................... 126
Viewing Screens ......................................................................................... 126
Individual Channel View............................................................................ 126
Low & High Alarm Indication ..................................................................... 126
Multicolor Bargraph Indication................................................................... 127
Modbus RTU & ASCII Serial Communication............................................... 128
Modbus Register Tables ............................................................................ 128
PVs Register Numbers & Addresses ........................................................ 130
Modbus Write Protection ........................................................................... 131
Modbus Applications ..................................................................................... 135
Snooper Mode............................................................................................. 135
Relay Control Using Modbus..................................................................... 136
Setup Example #1..................................................................................... 136
Setup Example #2..................................................................................... 136
Troubleshooting Tips..................................................................................... 137

PD9000 ConsoliDator+ Multivariable Controller
Instruction Manual
7
Table of Figures
Figure 1. Front Panel Mount Dimensions....................................................... 26
Figure 2. Panel Cutout Dimensions ................................................................ 26
Figure 3. Panel Mount Installation .................................................................. 27
Figure 4. Panel Mount Overall Dimension...................................................... 27
Figure 5. Connection Terminals for a PD9000-6G-4PI-8AI-10AO-10RY-E.... 31
Figure 6. AC Power Connections.................................................................... 32
Figure 7. DC Power Connections.................................................................... 32
Figure 8. Transmitters Powered by ConsoliDator+ Isolated 24 VDC
Power Supply............................................................................................ 32
Figure 9. Transmitter Powered by External Supply or Self-Powered.......... 32
Figure 10. 3-Wire Transmitters Powered Externally...................................... 32
Figure 11. Flow Meter Pulse Input Connections............................................ 33
Figure 12. Digital Input from Switch Closure and Live Signal..................... 33
Figure 13. Active 4-20 mA Output Powered by Controller............................ 33
Figure 14. Passive 4-20 mA Output Powered by External Supply................ 33
Figure 15. Digital Outputs Driving 5 V Solid State Relay .............................. 33
Figure 16. Two Supplies in Parallel Powering 3-Wire Transmitter............... 34
Figure 17. Powering 4-Wire Gas Detector & Isolated 4-20 mA Output......... 34
Figure 18. Relay Connections ......................................................................... 35
Figure 19. AC and DC Internal Inductive Loads Protection.......................... 35
Figure 20. Low Voltage DC Loads Protection................................................ 35
Figure 21. Serial Connections......................................................................... 35
Figure 22. External Keypad Connections....................................................... 35
Figure 23. Linear Response Graph ................................................................. 46
Figure 24. Square Root Response Graph....................................................... 47
Figure 25. Exponent Response Graph............................................................ 48
Figure 26. Round Horizontal Tank Volume Graph......................................... 48
Figure 27. Total Relay Sampling Operation.................................................... 49

PD9000 ConsoliDator+ Multivariable Controller
Instruction Manual
8
Introduction
The ConsoliDator+ is a multivariable controller that is
both easy to use and satisfies a wide variety of process
display, alarm, and control applications. It accepts 4-20
mA inputs, flow meter pulse inputs, digital inputs, and
Modbus inputs and displays them in both numeric and
bargraph format on a large, 5.7" color display. It can be
equipped with multiple relays with user-definable
actions, 4-20 mA outputs, digital outputs, Modbus RTU
& ASCII, Modbus Enron, and Ethernet Modbus TCP/IP
protocol communication. Additionally, the controller is
equipped with up to 30 timers that can be used to
control many processes or events.
Two standard new features have been added to the
version 2.300 release:
•Auto-Tune PID Control
•Digital Switches (HOA)
The ConsoliDator+ takes full advantage of its color
display by allowing the user to customize screen colors
for bargraphs, alarm conditions, and input channels.
All this functionality is easily programmed using the
free software or via the front panel pushbuttons.
Choose the model that best suits your application,
from monitoring only to fully loaded controllers with
an extensive combination of inputs, outputs, and
communication protocols. The standard product
offering is listed in the ordering guide and other
models are available for special order. The Add-On
features expand the functionality of the
ConsoliDator+, see the next page for details.
The ConsoliDator+ has been Certified by
Underwriters Laboratory (UL & C-UL) for use in
ordinary locations (electrical safety) and in Div 2
hazardous area locations (nonincendive).
Ordering Information
General Purpose Panel-Mount Models (UL 508 Certified for US & Canada)
90-264 VAC Models
24 VDC Models
Pulse Inputs
4-20 mA
Inputs
4-20 mA
Outputs
Relays
PD9000-6G(ModbusMonitor)
PD9000-7G(ModbusMonitor)
0
0
0
0
PD9000-6G-4AI
PD9000-7G-4AI
0
4
0
0
PD9000-6G-4AI-10RY
PD9000-7G-4AI-10RY
0
4
0
10
PD9000-6G-4AI-5AO-10RY
PD9000-7G-4AI-5AO-10RY
0
4
5
10
PD9000-6G-4AI-20RY
PD9000-7G-4AI-20RY
0
4
0
20
PD9000-6G-4AI-5AO-20RY
PD9000-7G-4AI-5AO-20RY
0
4
5
20
PD9000-6G-8AI
PD9000-7G-8AI
0
8
0
0
PD9000-6G-8AI-10RY
PD9000-7G-8AI-10RY
0
8
0
10
PD9000-6G-8AI-10AO-10RY
PD9000-7G-8AI-10AO-10RY
0
8
10
10
PD9000-6G-8AI-20RY
PD9000-7G-8AI-20RY
0
8
0
20
PD9000-6G-8AI-25RY
PD9000-7G-8AI-25RY
0
8
0
25
PD9000-6G-12AI
PD9000-7G-12AI
0
12
0
0
PD9000-6G-12AI-20RY
PD9000-7G-12AI-20RY
0
12
0
20
PD9000-6G-12AI-10AO-10RY
PD9000-7G-12AI-10AO-10RY
0
12
10
10
PD9000-6G-16AI
PD9000-7G-16AI
0
16
0
0
PD9000-6G-16AI-15RY
PD9000-7G-16AI-15RY
0
16
0
15
PD9000-6G-16AI-15AO
PD9000-7G-16AI-15AO
0
16
15
0
PD9000-6G-20AI
PD9000-7G-20AI
0
20
0
0
PD9000-6G-20AI-10RY
PD9000-7G-20AI-10RY
0
20
0
10
PD9000-6G-20AI-10AO
PD9000-7G-20AI-10AO
0
20
10
0
PD9000-6G-24AI
PD9000-7G-24AI
0
24
0
0
PD9000-6G-24AI-5RY
PD9000-7G-24AI-5RY
0
24
0
5
PD9000-6G-24AI-5AO
PD9000-7G-24AI-5AO
0
24
5
0
PD9000-6G-28AI
PD9000-7G-28AI
0
28
0
0
PD9000-6G-4PI
PD9000-7G-4PI
4
0
0
0
PD9000-6G-4PI-5AO
PD9000-7G-4PI-5AO
4
0
5
0
PD9000-6G-4PI-5AO-10RY
PD9000-7G-4PI-5AO-10RY
4
0
5
10
PD9000-6G-4PI-4AI-5AO
PD9000-7G-4PI-4AI-5AO
4
4
5
0
PD9000-6G-4PI-4AI-5AO-10R
PD9000-7G-4PI-4AI-5AO-10R
4
4
5
10
PD9000-6G-4PI-8AI-10AO-10RY
PD9000-7G-4PI-8AI-10AO-10RY
4
8
10
10
PD9000-6G-8PI
PD9000-7G-8PI
8
0
0
0
PD9000-6G-8PI-10AO
PD9000-7G-8PI-10AO
8
0
10
0
PD9000-6G-8PI-10AO-10RY
PD9000-7G-8PI-10AO-10RY
8
0
10
10
PD9000-6G-8PI-8AI-10AO-5RY
PD9000-7G-8PI-8AI-10AO-5RY
8
8
10
5

PD9000 ConsoliDator+ Multivariable Controller
Instruction Manual
9
Hazardous Area Panel-Mount Models (UL HazLoc Approved)
90-264 VAC Models
24 VDC Models
Pulse Inputs
4-20 mA
Inputs
4-20 mA
Outputs
Relays
PD9000-6H(Modbus Monitor)
PD9000-7H(Modbus Monitor)
0
0
0
0
PD9000-6H-4AI
PD9000-7H-4AI
0
4
0
0
PD9000-6H-4AI-10RY
PD9000-7H-4AI-10RY
0
4
0
10
PD9000-6H-4AI-5AO-10RY
PD9000-7H-4AI-5AO-10RY
0
4
5
10
PD9000-6H-4AI-20RY
PD9000-7H-4AI-20RY
0
4
0
20
PD9000-6H-4AI-5AO-20RY
PD9000-7H-4AI-5AO-20RY
0
4
5
20
PD9000-6H-8AI
PD9000-7H-8AI
0
8
0
0
PD9000-6H-8AI-10RY
PD9000-7H-8AI-10RY
0
8
0
10
PD9000-6H-8AI-10AO-10RY
PD9000-7H-8AI-10AO-10RY
0
8
10
10
PD9000-6H-8AI-20RY
PD9000-7H-8AI-20RY
0
8
0
20
PD9000-6H-8AI-25RY
PD9000-7H-8AI-25RY
0
8
0
25
PD9000-6H-12AI
PD9000-7H-12AI
0
12
0
0
PD9000-6H-12AI-20RY
PD9000-7H-12AI-20RY
0
12
0
20
PD9000-6H-12AI-10AO-10RY
PD9000-7H-12AI-10AO-10RY
0
12
10
10
PD9000-6H-16AI
PD9000-7H-16AI
0
16
0
0
PD9000-6H-16AI-15RY
PD9000-7H-16AI-15RY
0
16
0
15
PD9000-6H-16AI-15AO
PD9000-7H-16AI-15AO
0
16
15
0
PD9000-6H-20AI
PD9000-7H-20AI
0
20
0
0
PD9000-6H-20AI-10RY
PD9000-7H-20AI-10RY
0
20
0
10
PD9000-6H-20AI-10AO
PD9000-7H-20AI-10AO
0
20
10
0
PD9000-6H-24AI
PD9000-7H-24AI
0
24
0
0
PD9000-6H-24AI-5RY
PD9000-7H-24AI-5RY
0
24
0
5
PD9000-6H-24AI-5AO
PD9000-7H-24AI-5AO
0
24
5
0
PD9000-6H-28AI
PD9000-7H-28AI
0
28
0
0
PD9000-6H-4PI
PD9000-7H-4PI
4
0
0
0
PD9000-6H-4PI-5AO
PD9000-7H-4PI-5AO
4
0
5
0
PD9000-6H-4PI-5AO-10RY
PD9000-7H-4PI-5AO-10RY
4
0
5
10
PD9000-6H-4PI-4AI-5AO
PD9000-7H-4PI-4AI-5AO
4
4
5
0
PD9000-6H-4PI-4AI-5AO-10R
PD9000-7H-4PI-4AI-5AO-10R
4
4
5
10
PD9000-6H-4PI-8AI-10AO-10RY
PD9000-7H-4PI-8AI-10AO-10RY
4
8
10
10
PD9000-6H-8PI
PD9000-7H-8PI
8
0
0
0
PD9000-6H-8PI-10AO
PD9000-7H-8PI-10AO
8
0
10
0
PD9000-6H-8PI-10AO-10RY
PD9000-7H-8PI-10AO-10RY
8
0
10
10
PD9000-6H-8PI-8AI-10AO-5RY
PD9000-7H-8PI-8AI-10AO-5RY
8
8
10
5
Key:
6= 90-264 VAC
7 = 24 VDC
G= General Purpose: Electrical Safety Certification
UL & C-UL (E160849)
H= Hazardous Area Certification
UL & C-UL (E516990)
AI = Analog Input
PI = Pulse Input
AO = Analog Output
RY = Relay
E= Ethernet (Add “-E” at the end of the model number)
Example: PD9000-6G-4PI-8AI-10AO-10RY-E
Other models are available upon request.

PD9000 ConsoliDator+ Multivariable Controller
Instruction Manual
10
Add-On Features
Model
Description
PDK9000-M1
Add-On Feature: ConsoliDator+ Modbus Client/Snooper/Spoofer (Ver. 2.1 & Up)
PDK9000-D1
Add-On Feature: ConsoliDator+ USB Data Logger (Ver. 2.2 & Up)
Note: Add-On features that are ordered with the ConsoliDator+ will be activated at the factory. Add-On features can be ordered for
existing ConsoliDator+ units with a firmware version of 2.2 or greater, at any time. The user will receive a key they can enter into the
ConsoliDator+ to unlock the Add-On feature. See page 106 for instructions on how to enable the Add-On Features.
•Do not write configuration files created with older
versions of the firmware and software to controllers
with Add-On features enabled (Ver. 2.1 & up). This
can create undesirable results, especially with the
function keys F1-F4 and the digital inputs.
•The Auto-Tune PID Control and the Digital Switch
functions are standard on versions 2.3 & up.
Input / Output Cards
Model
Description
PDA9000-C4AI
(4) Isolated 4-20 mA Inputs Card for ConsoliDator+
PDA9000-C4PI
(4) Pulse Inputs Card for ConsoliDator+
PDA9000-C5AO
(5) Isolated 4-20 mA Outputs Card for ConsoliDator+
PDA9000-C5RY
(5) Relays Card for ConsoliDator+
Setup & Calibration Services
Part Number
Description
PDN-CALCON+12
ConsoliDator+ Calibration and Certificate for up to 12 Inputs and Outputs
PDN-CALCON+24
ConsoliDator+ Calibration and Certificate for up to 24 Inputs and Outputs
PDN-CALCON+36
ConsoliDator+ Calibration and Certificate for up to 36 Inputs and Outputs
PDN-CALCON+12-DATA
ConsoliDator+ Calibration and Certificate with data for up to 12 Inputs and Outputs
PDN-CALCON+24-DATA
ConsoliDator+ Calibration and Certificate with data for up to 24 Inputs and Outputs
PDN-CALCON+36-DATA
ConsoliDator+ Calibration and Certificate with data for up to 36 Inputs and Outputs
PDN-CSETCON+
Custom Setup for ConsoliDator+
Enclosures
Model
Description
PDA1909
NEMA 4X Plastic Enclosure for One ConsoliDator+
Dimensions: 11.8" x 11.8" x 5.9" (300 mm x 300 mm x 150 mm) (H x W x D)
PDA1939
NEMA 4X Plastic Enclosure for One ConsoliDator+
Dimensions: 17.7" x 13.8" x 7.9" (450 mm x 350 mm x 200 mm) (H x W x D)
PDA2909
NEMA 4 Steel Enclosure for One ConsoliDator+
Dimensions: 12.0" x 12.0" x 6.0" (305 mm x 305 mm x 152 mm) (H x W x D)
PDA2919
NEMA 4 Steel Enclosure for One ConsoliDator+
Dimensions: 14.0" x 12.0" x 8.0" (356 mm x 305 mm x 203 mm) (H x W x D)
PDA2929
NEMA 4 Steel Enclosure for One ConsoliDator+
Dimensions: 16.0" x 14.0" x 10.0" (406 mm x 355 mm x 254 mm) (H x W x D)
PDA3939
NEMA 4X Plastic Enclosure with Clear Cover for One ConsoliDator+
Dimensions: 17.7" x 13.8" x 7.9" (450 mm x 350 mm x 200 mm) (H x W x D)

PD9000 ConsoliDator+ Multivariable Controller
Instruction Manual
11
Accessories
Light / Horn Accessories
Model
Description
MOD-LHRB1
Red Light / Horn and Button
with Holes Drilled in
Enclosure(1)
MOD-LHGB1
Green Light / Horn and Button
with Holes Drilled in
Enclosure(1)
MOD-LHYB1
Yellow Light / Horn and Button
with Holes Drilled in
Enclosure(1)
MOD-LHBB1
Blue Light / Horn and Button
with Holes Drilled in
Enclosure(1)
MOD-LHWB1
White Light / Horn and Button
with Holes Drilled in
Enclosure(1)
MOD-LH5CB1
Light / Horn with User Choice of
Red, Green, Yellow, Blue or
White Light, Button, and Holes
Drilled in Enclosure(1)
MOD-LH3LCB1-RYG
Light / Horn with Red, Yellow,
Green Light Layers, Button, and
Holes Drilled in Enclosure(1)
PDA-LHR
Red Light / Horn
PDA-LHG
Green Light / Horn
PDA-LHY
Yellow Light / Horn
PDA-LHB
Blue Light / Horn
PDA-LHW
White Light / Horn
PDA-LH5C
Light / Horn with User Choice of
Red, Green, Yellow, Blue or
White Light
PDA-LH3LC-RYG
Light / Horn with Red, Yellow,
Green Light Layers
Note:
1. This MOD supplies the Light / Horn and Button.
The enclosure comes pre-drilled with holes for Light /
Horn and Button and the user performs the installation
and wiring. ConsoliDator+ and enclosure are sold
separately. The Light / Horn hole is located on the top
left corner of the enclosure and the Button is located
on the bottom left side of the enclosure.
PDA-BUTTON Momentary Pushbutton
Model
Description
PDA-BUTTON1B
NEMA 4X Black Button
PDA-BUTTON1G
NEMA 4X Green Button
PDA-BUTTON1R
NEMA 4X Red Button
PDA9000SH Sun Hood
Model
Description
PDA9000SH
ConsoliDator+ Sun Hood
PDA2360 Control Stations
Model
Description
PDA2360-E
Emergency Stop Button
PDA2361-A
1 Black Ack Button
PDA2361-Q
1 Black Silence Button
PD9501 Multi-Function Calibrator
Model
Description
PD9501
Multi-Function Calibrator

PD9000 ConsoliDator+ Multivariable Controller
Instruction Manual
12
Signal Splitter & Conditioner Accessories
Model
Description
PD659-1MA-1MA
Signal Isolator with One 4-20 mA
Input and One 4-20 mA Output
PD659-1MA-2MA
Signal Splitter with One 4-20 mA
Input and Two 4-20 mA Outputs
PD659-1V-1MA
Signal Conditioner with One 0-10
VDC Input and One 4-20 mA Output
PD659-1MA-1V
Signal Conditioner with One 4-20
mA Input and One 0-10 VDC Output
PDA1024-01 Power Supply
Model
Description
PDA1024-01
24 VDC Power Supply for DIN Rail
Split Core AC Current Transducer
Model
Description
PDA6420
Split Core AC Current Transducer.
Input: 30/60/120 AAC; Output 4-20 mA
Panel Mount Buzzer and Light
Model
Description
PDA1000
Panel Mount Buzzer and Light
Snubber 0.01μF/470Ω Flexible Leads
Model
Description
PDX6901
Snubber 0.01μF/470Ω Flexible Leads
Low-Cost Signal Generator
Model
Description
PD9502
4-20 mA or 0-10 VDC,
Low-Cost Signal Generator

PD9000 ConsoliDator+ Multivariable Controller
Instruction Manual
13
PD9000-ENC ConsoliDator+ NEMA 4X Plastic and NEMA 4 Steel Enclosures
The PD9000-ENC enclosures provide a convenient
way to mount the PD9000 ConsoliDator+ to walls and
other vertical structures. The enclosures are available
in painted steel and plastic and come pre-cut with one
cutout to mount the PD9000. The enclosures are
available in various sizes, with the larger enclosures
capable of housing other pieces of equipment, such
as the PDA1024-01 power supply.
Note: The enclosure and ConsoliDator+ are ordered and
packaged separately.
Features
● House One ConsoliDator+ PD9000
● Cutout for One ConsoliDator+ Provided
● ConsoliDator+ Mounts in Cover
● ConsoliDator+ Mounts Inside PDA3939 Clear Cover
● Sub-Panels Available
● PDA6909 Pipe Mounting Kit Available
● Light / Horn & Reset Button Available
● UL Listed Plastic Enclosures
● UL Listed, CSA Certified Steel Enclosures
NEMA 4X Plastic Enclosures
PDA1909
Dimensions: 11.8" x 11.8" x 5.9"
(300 mm x 300 mm x 150 mm)
(H x W x D)
PDA1939
Dimensions: 17.7" x 13.8" x 7.9"
(450 mm x 350 mm x 200 mm)
(H x W x D)
PDA3939
Dimensions: 17.7" x 13.8" x 7.9"
(450 mm x 350 mm x 200 mm)
(H x W x D)
NEMA 4 Steel Enclosures
PDA2909
Dimensions: 12.0" x 12.0" x 6.0"
(305 mm x 305 mm x 152 mm)
(H x W x D)
PDA2919
Dimensions: 14.0" x 12.0" x 8.0"
(356 mm x 305 mm x 203 mm)
(H x W x D)
PDA2929
Dimensions: 16.0" x 14.0" x 10.0"
(406 mm x 355 mm x 254 mm)
(H x W x D)
For More Details Download the
PD9000-ENC Data Sheet

PD9000 ConsoliDator+ Multivariable Controller
Instruction Manual
14
Specifications
Except where noted all specifications apply to operation at 25°C (77°F)
General
Display
Color; QVGA (320 x 240 pixels),
5.7" (145 mm) diagonally, white backlight
Bargraph: Twenty divisions
Numerical: Up to 15 digits
(±999,999,999,999,999)
Feet & Inches Format: 99,999' 11.9"
Screen
Bargraph
Enable/disable: Channels, totals, timers
Bargraph scale: 0 –100%, independent of
channel scale. Twenty divisions: 5% each.
Screen: Select to show bargraph or not.
Color Selection
65 colors selection
Customize bargraph, panel background,
and text for normal and alarm conditions.
Decimal Point
0 to 15 decimal places, user selectable
Engineering
Units
User selectable units or custom units
Time, Distance, Volume, Pressure, Weight,
Temperature, Current, Voltage, Percent,
Amps, Volts, Counts, Logic, and Custom,
Any unit/unit of time or other units.
See page 19 for list of units.
Feet & Inches
Units
Data entry format: Decimal (e.g. 50.58 feet)
Display format: 50' 6.96"
Units
Conversion
Units’ conversion is supported for
channels, totals, timers, and any function
using those parameters.
Channel scaling must be in the intended
base units (e.g. Gallons/min)
Boot-Up Time
Less than 10 seconds
All inputs and outputs
Display
Update Rate
User selectable: 0.1 to 0.5 sec
(10 updates/sec to 2 updates/sec)
Programming
Method
Front panel buttons, external buttons, or
ConsoliDator+ Software
Number of
Alarms
Up to 64 high or low, Logic AND & OR
Automatic (non-latching) or latching
On & Off time delays
Can be assigned to one or more relays.
Note: Alarms are independent from relays.
Alarm
Types
Single Source: One input
Multi-Source: Two or more inputs
Interval: Enter time interval and On Time
Day & Time: Select day of the week & time
Alarm OR: Any active input alarm triggers
the OR alarm
Alarm AND: All alarms must be active to
trigger the AND alarm
Alarm Ack
& Reset
Automatic only (Non-latching)
Automatic and manual
Manual only (Latching)
Manual with Ack only after alarm is cleared
(Latching with Clear)
Alarm
Indication
1. Bargraph, panel, and text can be set
up to change color on alarm
2. Enable internal buzzer
3. Assign external relay to drive a horn
Internal Buzzer
60 dBA @ 24 inches (61 cm)
Enable/disable in System –General menu
Associated with alarm Horn setting
External Horn
(Sold Separately)
Assign any relay to the Horn function to
activate an external horn when alarm
condition is detected.
Live Channel
Calibration
Live calibration of channels is independent
of the input calibration used for scaling.
Input &
Output
Cards
Max Number of I/O Cards: 7
Analog Inputs: 4/card
Pulse Inputs: 4/card
Analog Outputs: 5/card
Relays: 5/card
Number of
Screens
Up to 20 screens with 1 to 8 PVs or items
per screen
Enable or disable screen title, channel #,
and bargraph
Automatic or manual scanning
Scan time: 1 to >1000 sec, independent for
each screen
F1-F4 keys are assigned per screen
Function
Keys
User programmable (See defaults below)
F1 = Previous 
F2 = Next →
F3 = Scan/Stop
F4 = Ack
Number of
Channels
Up to 99 channels
Input Source: 4-20 mA, Pulse, Digital,
Modbus, another Channel, Total, Timer,
Alarm, Date & Time, mA Output, Relay
Output, Digital Output, or Modbus Output
Channel
Functions
There is an extensive number of functions
that can be applied to the inputs, see
Channel & Math Functions on page 17.
Number of
PID Control
Channels
Up to (8) PID control loops can be set up
with (8) analog inputs and (8) analog
outputs. Note: (2) analog input cards and
(2) analog output cards are used. The (3)
remaining slots can be used for relays.
Programmable
Switches
Up to (32) programmable digital switches
can be used to route any input, output, or
process variable.
Password
Programmable password restricts
modification of programmed settings.
View and Setup menus are password
protected, function keys and digital inputs
are not protected.
Simulation
Mode
Inputs, channels, totals, timers, and alarms
can be simulated from the View menu or
from a function key.
Simulation mode is not saved on power
down. Alert! message is provided for
simulated items.
Manual Control
Analog outputs and relays can be
controlled manually from the View menu
or from a function key.
Manual control mode is not saved on
power down. Alert! message is provided for
outputs in manual control.
Note: If it is necessary to turn relays off and
maintain the condition through power cycle,
configure the relays to Always Off.
Non-Volatile
Memory
Settings stored for a minimum of 10 years.

PD9000 ConsoliDator+ Multivariable Controller
Instruction Manual
15
AC Powered
Models (-6)
Three-terminal connector (L, N, GND)
90-264 VAC, 47 to 63 Hz, 60 W max
DC Powered
Models (-7)
Two-terminal connector (G, 24V)
24 VDC ±10%, 60 W max
Means of Protection: Class 2 (Reinforced)
Overvoltage Category: Class II
Fuse
Units are protected internally with auto-
resettable fuse
AC: 1.25 A max
DC: 3.7 A max
External
Fuse
Recommended external fuse slow-blow
120 VAC: 2.0 A
240 VAC: 1.0 A
24 VDC: 4 A
Isolation &
Grounding
1500 V
Analog inputs/outputs-to-power line
500 V
Analog input-to-input, input-to-output, analog
output-to-output
All analog inputs and analog outputs are
isolated from each other.
Environmental
Operating temperature range:
-25 to 55°C (-13 to 131°F)*
Storage temperature range:
-40 to 60°C (-40 to 140°F)
Relative humidity:
0 to 90% non-condensing
Front Sealing
Type 4X, IP66
Pollution Degree
2
Maximum
Altitude
2000 m (6,562 feet)
Internal Fan
Automatic temperature-controlled fan turns
on if the inside temperature reaches 50°C
and increases the speed as the
temperature rises to 60°C.
Internal Heater
Automatic temperature-controlled heater
located behind the LCD turns on at 0°C,
delivering the minimum power. If the
temperature drops below -10°C, the heater
delivers its maximum power.
Connections
Removable screw terminal blocks
Inputs/Outputs: 12 to 24 AWG wire
Digital I/O: 16 to 30 AWG
RS-485: 12 to 24 AWG wire
RJ45 Ethernet connection
USB ports: Micro-USB used for
programming; cable included.
Data Log Drive: Type A, used with Data
Logger Add-On feature.
Tightening
Torque
Screw terminal connectors:
Analog I/O & Relays: 0.5 Nm (4.5 lb-in)
Digital I/O terminals: 0.23 Nm (2 lb-in)
Enclosure
Enclosure Body: Thermoplastic Polyester
Color: Gray
Display Window: Clear Polycarbonate, GE
LEXAN HP12W
Front Panel Keys: Silicone rubber
Mounting
Panel-mounting frame and twelve screws
(provided)
Cutout: 10.0" x 10.0" ±0.05"
(254 mm x 254 mm ±1.3 mm) (H x W)
Panel thickness: 0.07" –0.35"
(1.8 mm –8.9 mm)
Clearance behind panel: 6" (152 mm)
Overall
Dimensions
10.85" x 10.85" x 4.87"
(276 mm x 276 mm x 124 mm)
(H x W x D)
Weight
Ex: PD9000-XY-4PI-8AI-10AO-10RY
7.4 lb (3.4 kg) approx.
Field Enclosure
This device is an open-type controller and
is required to be installed in a suitable
enclosure that can only be accessed with
the use of a tool or key. Panel mounting
fasteners shall be tightened to a torque
value of 0.8 Nm (7 lb-in).
Warranty
3 years parts and labor. See Warranty
Information and Terms & Conditions on
www.predig.com for complete details.

PD9000 ConsoliDator+ Multivariable Controller
Instruction Manual
16
Totalizer
Number of
Totalizers
Up to 32 totalizers
15 digits with comma separator
Totalizer Inputs
Calculates total based on selected rate
channel, pulse input, digital input, or
triggered event for non-rate channels.
Total is stored in non-volatile memory if
power is lost.
Maximum Total
18 digits
999,999,999,999,999,999
Rate Channel
Input
4-20 mA input, Pulse input, Modbus input
Rate & Total
Decimal Point
Independent and user selectable from 0 to
15 places
Totalizer
Reset
Via front panel keys or digital inputs
Non-Resettable
Total
Total can be set up to be non-resettable to
prevent unintentional reset. This can be
changed in the Setup Totals menu.
Total Units
Conversion
Input: Rate channel
Total units can be different than rate units.
Use the custom units to convert to any unit
(e.g. Gallons to Billion gallons
BGAL: Factor = 0.000000001)
Pulse Input
K-Factor
K-Factor = pulses/units of measure
Calculates total directly from pulse input,
Modbus input, channel, total, or Modbus
output.
Create rate channel by entering K-Factor,
units and time base in sec, min, hr, or day.
Decimals: 0 to 15
Count
Down
Total can set up to count down from a
predetermined value entered by the user.
Preset
Value
Enter the preset value to count up or down.
Reset total sets total to the preset value; to
reset to zero uncheck the Preset box.
Roll-Over
Enter the value for total to roll-over to 0
Example: Roll-Over = 1,000,000
Total goes to 0 after 1 million
Negative Total
Allow total value to count below 0 for
bi-directional flow based on rate channel
Total Bargraph
Bargraph can be scaled to represent the
expected maximum total
Function Keys
Screen Setup: Assign F1-F4 to Reset
Total, Enter Total, Add To, or Remove
From Total
Previous Total
This is the total prior to the last reset.
Multiple previous totals can be set up by
selecting a previous total as the input to a
new total. The date & time is captured with
the previous total.
Daily Total
This is the total for the day, starting at
midnight. Daily total can be the input for
previous totals to keep a record of a few
days. The date is captured with the
previous total.
Grand Total
Uses another total as the input and it is
setup as non-resettable
Non-Rate Total
This total takes the input from a non-rate
channel, a trigger causes the total to
increment, or decrement based on the
settings selected (e.g. Input from weight
scale added when digital input is
triggered).
Real Time Clock
Date
Format
Month, day, year (e.g. July 16, 2020)
Time
Format
24 hour; 00: Midnight
hh:mm:ss
Battery
3V, P/N: CR2032 included
Battery replacement only with a Panasonic
CR2032 Lithium Metal 3V coin cell battery.
Display
Date & Time
Displayed on the top line of Setup and
View menus, including day of the week.
Screens
Date & Time can be added to any screen.
Channels
Date & Time can be the input to a channel.
Display Format: yyyy/mm/dd hh:mm:ss

PD9000 ConsoliDator+ Multivariable Controller
Instruction Manual
17
Channel & Math Functions
Scale Functions
K-Factor
Converts number of
pulses to volume or
other units
Scale Factor
Apply multiplier to a
channel
Scale Linear 2-Pt
Scale a channel
Scale Multi-Point*
Multi-point scaling of
a channel
Scale
Square Root
Apply square root to
a channel –
Differential Pressure
from two channels
Scale Exponent
Apply exponent for
weirs and flumes
open channel flow
calculation
Round Horizontal
Tank
Calculate volume in
round horizontal tank
with flat ends
Units Conversion
Convert base units to
any units
Percent (Bargraph)
% bargraph of any:
4-20 mA input,
channel, total, timer,
or mA output
Text (Percent)
Text displayed based
on the % input value
Math Functions
Constant
Assign fixed value
Summation
Add two or more
channels
Difference
Subtract any two
channels
Abs Difference
Difference always
positive
Absolute Value
Convert channel
value to positive
Average
Find the average of
channels
Weighted Average
Assign % weight to
two or more channels
Multiply
Multiply two channels
Divide
Divide two channels
Exponent
Set the base and the
exponent; both can
be constants or
variables
Logarithm
Set the base and the
value; both can be
constants or
variables
Modulo
Set constants or
variables for A mod B
Trigonometry
Sine, cosine, tangent,
arc sine, arc cosine,
arc tangent. Select
the input and angle
% Efficiency
Calculate input to
output efficiency
((A-B)/A)*100%
Open Channel
Flow Functions
Parshall Flumes
Q = K H^n
Enter constant, head
variable, exponent,
and units
V-Notch Weirs
Q = K H^2.5
Enter constant, head
variable, and units
Cipolletti Weirs
Q = K L H^1.5
Enter constant, crest
length, head variable,
and units
Rectangular Weirs
w/o Contractions
Q = K L H^1.5
Enter constant, crest
length, head variable,
and units
Rectangular Weirs
with Contractions
Q = K (L-0.2H) H^1.5
Enter constant, crest
length, head variable,
and units
Note: Enter K value for Q = cuFt/sec;
select any flow rate units to be displayed
or used as input to a totalizer.
*Scale Multi-Point: There is no minimum input span
requirement; it is up to the user to make sure the input
values are correct.

PD9000 ConsoliDator+ Multivariable Controller
Instruction Manual
18
Additional
Functions
Compare
Greatest
Greatest value in a
group of channels
Least
Smallest value in a
group of channels
Middle of 3
Outputs the middle
value of three inputs
Measure
Tare
Calculate net value
when Tare function is
applied via function
key
Maximum
Maximum value
reached by the
process
Minimum
Minimum value
reached by the
process
Duration
Keep track of time a
condition has been
present (e.g. high
alarm active)
Rate of Change
Calculates how fast a
process is changing
/sec, /min, /hr, /day
Filter
Window Average
Enter time to
calculate the average
IIR (First Order)
Infinite Impulse
Response (slow)
Cutoff
PV = 0 below cutoff
Flip Side: 0 above (-)
Limits
Sets PV upper &
lower limits.
Round
Round (to nearest)
Floor (always down)
Ceiling (always up)
Less (toward zero)
More (away from zero)
Hysteresis
Resists a directional
change using a time
delay, filters change
in the trending
direction
Delay
Enter the number of
seconds to delay the
output
Pulse Filter
Use to filter discrete
inputs, set minimum
and maximum on/off
time in seconds
Control
Sampler
Trigger relay sample
and select sampling
time (e.g. Turn relay
on for 30 sec every
time total increases
by 1,000 Gallons)
On-Off Control
Set on & off control
based on PV
On-Off Control
with Random
Varying On/Off
Select Randomizer,
enter on/off points +/-
random variation
Select A or B
Switch between 2
inputs
Select 1,2,3…
Select 1 from 3 or
more inputs, it works
as a selector switch
Schedule
Daily or weekly event
The available actions
depend on the
configuration of the
inputs and outputs.
Capture
Set a trigger event to
capture a value in
real time
PID Control
Set up channel for
PID control
PWM Control
Set up channel for
pulse width
modulation control to
be used with PID
control loop
Switch Position
Set up channel to
read the digital switch
position (0, 1, 2, 3)
Relays
Cycle Count
Number of relay
cycles since reset
Runtime
Relay runtime (ON)
hh:mm:ss
Modbus
Time Since
Read
Time since a Modbus
client device read a
register
Time Since
Write
TimesinceaModbus
clientwrotetoaregister

PD9000 ConsoliDator+ Multivariable Controller
Instruction Manual
19
List of Engineering Units
Time
seconds, minutes, hours, days &
/sec, /min, /hr, /day
Distance
(Height)
cm, m, Inch, Feet, Ft-In, Yard, km, miles,
custom
Volume
Gallons, GAL, L, IGAL, M3, BBL, BUSH,
cuYD, cuFt, cuIn, LiBBL, BBBL, HECtL,
quarts, pints, fl oz, mL, DT, M/T, MGAL,
custom
Pressure
psi, Pa, bar, hPa, kPa, MPa, GPa, inH2O,
cmH2O, inHg, mmHg, atm, kg/cm2, kg/m2,
mbar, Mbar, Torr, mTorr, custom
Weight
grams, Oz, Lb, lb, g, kg, ounces, tons,
tonnes, custom
Temperature
C, F, K, Ra
Percent
%, PCT, Percent, custom
Amps
mA, Amps, custom
Volts
V, mV, Volts, custom
Counts
Pulses, Cycles, Counts, custom
Logic
ON, OFF, OPEN, CLOSED, YES, NO,
START, RUNNING, STOP, STOPPED,
PUMP ON, PUMP OFF, OK, OKAY, ERROR,
WARNING, custom
Custom
Enter unit’s name, type, base unit, and factor.
4-20 mA Analog Inputs
Number of
Inputs
(4) Analog inputs/card
(28) Analog inputs max, no other I/O
Typical Input
4-20 mA
Input Range
0-24 mA
Accuracy
±0.03% of full scale 1 count
4-20 mA
Display
Value
Up to six recommended ±999,999
More digits can be used, but the stability
will be affected. Increase the filter value
and lower the display update rate or use
rounding to get a more stable reading.
Number of PID
Control Loops
(8) PID control loops can be set up with
(8) analog outputs connected to SCRs.
Note: (4) digital outputs can be used to
control SSR (Solid State Relays).
Transmitter
Power Supply
Isolated 24 VDC @ 200 mA/input
Max current: 1,600 mA (All inputs)
(8) Analog Input @ 200 mA max
(28) Analog Input @ 20 mA max
Available on AC or DC powered units
Temperature
Drift
Better than 20 ppm/C from -40 to 60°C
ambient
Filter
Window average: None, 0.5, 1, 2, 4, 8 sec
IIR (Infinite Impulse Response): 16, 32 sec
Glitch Filter: Discards a single sample
caused by high frequency noise
Filter
Bypass
0 to 100 % of full scale
Filter is ignored, if the signal change is
greater than bypass value
Channel
Input Scale
Function
Scale Linear 2-Point,
Scale Multi-Point (2 to 50 points)*
Scale Square Root
Scale Exponent (Open Channel Flow)
Scale Factor
Round Horizontal Tank (Volume)
Units Conversion (mA Input Reading)
Percent Bargraph
Text (Percent)
Channel
Input Live
Calibration
Each channel can be calibrated using
live calibration signal from a sensor or a
calibrator.
Input Protection
Each 4-20 mA input is protected by an
auto-resettable fuse, 30 VDC max.
The fuse resets automatically after the
fault condition is removed.
Input Impedance
125 typical, including auto-resettable
fuse
Hart
Transparency
The controller does not interfere with
existing HART communications; it
displays the 4-20 mA primary variable,
and it allows the HART communications
to pass through without interruption. The
controller is not affected if a HART
communicator is connected to the loop.
The controller does not display
secondary HART variables.
Isolation
1500 V: Input-to-power line
500 V: Input-to-input, input-to-output
All analog inputs and analog outputs are
isolated from each other.
Normal Mode
Rejection
100 dB at 50/60 Hz
Common Mode
Rejection
90 dB at 50/60 Hz

PD9000 ConsoliDator+ Multivariable Controller
Instruction Manual
20
Pulse Inputs
Number Of
Inputs
(4) Pulse inputs/card
(28) Pulse inputs max, no other I/O
Input Type
Active Square Wave, NPN, PNP, Reed
Switch, Coil (Magnetic Pickup)
Normal threshold: 1.2 V (0.8 to 3.0 V)
High threshold: 2.5 V (2.0 V to 6.0 V)
Coil threshold: 20 mV (Low) or
100 mV (High)
Signal Level
Active Square Wave: 0 to 30 V max
Typical: 0 to 5 V
Coil: 20 mVp-p to 30 Vp-p
(Magnetic Pickup)
Input
Impedance
Active, NPN, Reed: 10 kΩ pull-upto5V
PNP: 10 kΩ pull-down to (S-)
Coil: >2 kΩ (20 mV sensitivity), >10 kΩ
(100 mV sensitivity)
Isolation
Pulse inputs are not isolated, (S-)
terminal is connected to system GND
Input
Protection
±36 V, non-isolated
Frequency
Response &
Signal Level
Active Square Wave 5 V: 0 to 100 kHz
Coil (Magnetic Pickup): 0 to 50 kHz
Frequency –Signal level (Coil: 20 mV)
20 mVp-p –100 Hz
100 mVp-p –10 kHz
Frequency –Signal level (Coil: 100 mV)
100 mVp-p –90 Hz
500 mVp-p –5 kHz
20 Vp-p –50 kHz
Minimum
Frequency
250 µHz with High Gate = 4,000 sec
Low Gate
1 to 99 sec
High Gate
2 to 4,000 sec
(Must be higher than low gate)
Low Speed
100 Hz maximum
Used for contact debouncing
Pulse Counter
8,388,607 maximum, used for
troubleshooting purposes only
Accuracy
±1 count for K-Factor > 1 or 30 ppm
K-Factor
Programmable pulses/unit of measure
with up to 14 decimal resolution
Scale
Pulse Input
Scale Linear 2-Point
Scale Multi-Point Scaling*: 2 to 50 points
Scale Factor
Units Conversion
Live Calibration
Pulse input channel can be calibrated
using live calibration signal from a
sensor.
*Scale Multi-Point: There is no minimum input span
requirement; it is up to the user to make sure the input
values are correct.