Precision Digital Corporation SuperNova PD500 User manual

www.predig.com
PRECISION DIGITAL CORPORATION
PD510PD520PD530
PD500
SuperNova PID Process & Temperature Controllers
Quick Start Guide
This Quick Start Guide is intended to
provide basic information about the
SuperNova controllers. A complete
instruction manual is available for
download at www.predig.com.
• 1/16, 1/8 (V), and 1/4 DIN Auto-Tuning PID
Process & Temperature Controllers
• Reverse Polarity Three-Color LCD: -1999 to 9999
• Thermocouple and RTD Inputs
• DC Voltage and Current Inputs (1-5 V, 0-5 V,
0-10 V, 0-50 mV, 0-100 mV; 4-20 mA with Resistor)
• 250 Ω Resistor(s) Included Standard
• High Accuracy Auto-Tuning PID
• High Durability IP65 Front with Hard Plastic
Pushbuttons
• Large Easy to Read 14-Segment PV Display
up to 1.1" (29 mm)
• Input Power 100-240 VAC
• Heating, Cooling, and Heating & Cooling Control
• Primary Control Output Options: 4-20 mA (SCR),
Voltage Pulse (SSR), or Relay
• Secondary Control Output Relay Standard
on All Models
▍Features
• Easily Switch Between Auto and Manual
Control Modes
• Up to 2 Alarm Relays & 4-20 mA Retransmit
Outputs
• Remote Set Value 1-5 V Input Option
(4-20 mA with External Resistor)
• Digital Input Set Value Selection
• RS-485 Serial Communications Option
• Modbus®RTU/ASCII Communications
• Mini-USB Port Standard
• FREE Programming and Monitoring Software
• Shallow Depth Case Extends Only 2.5" (63 mm)
Behind Panel
• UL & C-UL Recognized Process Control
Equipment, Electrical – Component

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2
PD500 SuperNova PID Process & Temperature Controllers
Quick Start Guide
• The contents of this quick start guide may be changed
without prior notication.
• Inspect the product prior to use for damage or other
abnormalities.
• This product is intended for use in the following
environments:
o Indoors.
o Within the ambient temperature and humidity ranges
indicated in the instruction manual.
o Areas where corrosive gases (especially harmful gases,
ammonia, etc.) and ammable gases are not present.
o Areas where vibration and impact are not directly applied
to the product.
o Areas where liquids, oils, chemicals, steam, dust, salt,
iron, etc. (pollution degree 1 or 2) are not present.
o Areas where large inductive interference, static
electricity, magnetic noise are not generated.
o Areas not subject to heat accumulation caused by direct
sunlight, radiant heat, etc.
o Areas below elevation of 2000 meters.
• Screw terminal connections should be tightened to torque of
5 lb-in (0.56 Nm).
• Do not wipe the product with organic solvents such as
alcohol, benzene, etc. (use neutral detergents).
• Use non-grounded thermocouples (using a grounded sensor
may cause malfunctions to the device due to short circuits).
• Remove power before replacing the sensor.
• The proportional cycle should be set to at least 20 seconds
when using an electromagnetic switch.
• Unused terminals should remain free of any wiring.
• This product should receive regular maintenance to ensure
its continuous safe use.
• Check the temperature deviation between the PV value of
the temperature controller and the actual temperature before
use and make any needed adjustments.
• The relay outputs of the device may change states during
power up or take time to follow normal programing. If
outputs are being used for safety interlock purposes, or other
safety measures, an intermediary relay with state delay is
recommended.
• The USB loader is intended for programming the device only
and not for control or monitoring.
• The input/output terminals are subject to electric shock
risk and should never come in contact with personnel or
conductive substances.
• Use 18 AWG to 24 AWG copper wire with 60°C or 60/75°C
insulation for all line voltage and relay connections.
• This product is not recommended for life support
applications or applications where malfunctioning could
result in personal injury or property loss. Anyone using this
product for such applications does so at his/her own risk.
Precision Digital Corporation shall not be held liable for
damages resulting from such improper use.
• Additional protective devices or circuits should be installed
with this controller to prevent serious consequences should
it malfunction.
• Install a power switch or fuse rated at 250 VAC, 0.5 A.
• Complete all wiring before applying power to prevent
electric shocks.
• This product should not be used in locations with
ammable or explosive gases.
• This product should not be disassembled, modied,
improved or repaired.
󾖴
DANGER
Indicates an imminently hazardous situation
which, if not avoided, will result in death or
serious injury
󾖴
WARNING
Indicates a potentially hazardous situation which,
if not avoided, could result in death or serious
injury
󾖴
CAUTION
Indicates a potentially hazardous situation which,
if not avoided, may result in minor injury or
property damage
▍Safety Information
Installation and service should be performed only by trained
service personnel. Electrical wiring should be performed in
accordance with all applicable national, state, and local
codes to prevent damage to the controller and ensure
personnel safety. Read complete instructions prior to
installation and operation of the controller.
WARNING
CAUTION
DANGER
• The contents of this quick start guide may be changed
without prior notication.
• Inspect the product prior to use for damage or other
abnormalities.
• This product is intended for use in the following environments:
o Indoors.
o Within the ambient temperature and humidity ranges
indicated in the instruction manual.
o Areas where corrosive gases (especially harmful gases,
ammonia, etc.) and ammable gases are not present.
CAUTION
WARNING
Cancer and Reproductive Harm - www.P65Warnings.ca.gov
Disclaimer
The information contained in this document is subject to change
without notice. Precision Digital Corporation makes no representations
or warranties with respect to the contents hereof, and specically
disclaims any implied warranties of merchantability or tness for a
particular purpose.
©2021 Precision Digital Corporation. All rights reserved.

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PD500 SuperNova PID Process & Temperature Controllers
Quick Start Guide
▍Ordering Guide
Model Model Number Digits Description
PD5
□ - □ - □ □ □ □ PID Process & Temperature Controller
Size
10 (1/16 DIN) 1.9" x 1.9"x 2.5" (48 x 48 x 63 mm) (W x H x D)
20 (1/8 DIN) 3.8" x 1.9" x 2.5" (48 x 96 x 63 mm) (W x H x D)
30 (1/4 DIN) 3.8" x 3.8" x 2.5" (96 x 96 x 63 mm) (W x H x D)
Control & Alarm
Outputs
A
Control OUT 1 = Current output
(4-20 mA current output for PID control)
Control OUT 2 = Relay output
2 SUB alarm relay outputs
R
Control OUT 1 = Relay output for On/Off or time-proportional PID
Control
Control OUT 2 = Relay output
2 SUB alarm relay outputs
S
Control OUT 1 = Voltage pulse output for On/Off or time-proportional
SSR PID Control
Control OUT 2 = Relay output
2 SUB alarm relay outputs
Communication
(RS485)
None
CRS-485 communication
Retransmission Output (RET)
None
TRetransmission output (4-20 mA)
Digital Input (DI)
None
D2 digital inputs (DI 1-2)
Remote Input (REM)
None
R1 input, 4-20 mA (1-5 VDC)

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PD500 SuperNova PID Process & Temperature Controllers
Quick Start Guide
Model Main Control Output Additional Features Power
PD510 1/16 DIN Controllers
PD510-A 4-20 mA (SCR) Relay Control Output, 2 Alarm Relays 100-240 VAC
PD510-A-CD 4-20 mA (SCR) Relay Control Output, 2 Alarm Relays, RS-485, 2 Digital Inputs 100-240 VAC
PD510-A-CTR 4-20 mA (SCR) Relay Control Output, 2 Alarm Relays, RS-485,
4-20 mA Retransmit, 4-20 mA SV Input 100-240 VAC
PD510-S Voltage Pulse (SSR) Relay Control Output, 2 Alarm Relays 100-240 VAC
PD510-S-CD Voltage Pulse (SSR) Relay Control Output, 2 Alarm Relays, RS-485, 2 Digital Inputs 100-240 VAC
PD510-S-CTR Voltage Pulse (SSR) Relay Control Output, 2 Alarm Relays, RS-485,
4-20 mA Retransmit, 4-20 mA SV Input 100-240 VAC
PD510-R Relay (On/O󰀨) Relay Control Output, 2 Alarm Relays 100-240 VAC
PD510-R-CD Relay (On/O󰀨) Relay Control Output, 2 Alarm Relays, RS-485, 2 Digital Inputs 100-240 VAC
PD510-R-CTR Relay (On/O󰀨) Relay Control Output, 2 Alarm Relays, RS-485,
4-20 mA Retransmit, 4-20 mA SV Input 100-240 VAC
PD520 1/8 DIN Vertical Controllers
PD520-A 4-20 mA (SCR) Relay Control Output, 2 Alarm Relays 100-240 VAC
PD520-A-CTD 4-20 mA (SCR) Relay Control Output, 2 Alarm Relays,
RS-485, 4-20 mA Retransmit, 2 Digital Inputs 100-240 VAC
PD520-A-CTDR 4-20 mA (SCR) Relay Control Output, 2 Alarm Relays, RS-485,
4-20 mA Retransmit, 2 Digital Inputs, 4-20 mA SV Input 100-240 VAC
PD520-S Voltage Pulse (SSR) Relay Control Output, 2 Alarm Relays 100-240 VAC
PD520-S-CTD Voltage Pulse (SSR) Relay Control Output, 2 Alarm Relays, RS-485,
4-20 mA Retransmit, 2 Digital Inputs 100-240 VAC
PD520-S-CTDR Voltage Pulse (SSR) Relay Control Output, 2 Alarm Relays, RS-485,
4-20 mA Retransmit, 2 Digital Inputs, 4-20 mA SV Input 100-240 VAC
PD520-R Relay (On/O󰀨) Relay Control Output, 2 Alarm Relays 100-240 VAC
PD520-R-CTD Relay (On/O󰀨) Relay Control Output, 2 Alarm Relays, RS-485,
4-20 mA Retransmit, 2 Digital Inputs 100-240 VAC
PD520-R-CTDR Relay (On/O󰀨) Relay Control Output, 2 Alarm Relays, RS-485,
4-20 mA Retransmit, 2 Digital Inputs, 4-20 mA SV Input 100-240 VAC
PD530 1/4 DIN Controllers
PD530-A 4-20 mA (SCR) Relay Control Output, 2 Alarm Relays 100-240 VAC
PD530-A-CTD 4-20 mA (SCR) Relay Control Output, 2 Alarm Relays, RS-485,
4-20 mA Retransmit, 2 Digital Inputs 100-240 VAC
PD530-A-CTDR 4-20 mA (SCR) Relay Control Output, 2 Alarm Relays, RS-485,
4-20 mA Retransmit, 2 Digital Inputs, 4-20 mA SV Input 100-240 VAC
PD530-S Voltage Pulse (SSR) Relay Control Outputs, 2 Alarm Relays 100-240 VAC
PD530-S-CTD Voltage Pulse (SSR) Relay Control Output, 2 Alarm Relays,
RS-485, 4-20 mA Retransmit, 2 Digital Inputs 100-240 VAC
PD530-S-CTDR Voltage Pulse (SSR) Relay Control Output, 2 Alarm Relays, RS-485,
4-20 mA Retransmit, 2 Digital Inputs, 4-20 mA SV Input 100-240 VAC
PD530-R Relay (On/O󰀨) Relay Control Output, 2 Alarm Relays 100-240 VAC
PD530-R-CTD Relay (On/O󰀨) Relay Control Output, 2 Alarm Relays, RS-485,
4-20 mA Retransmit, 2 Digital Inputs 100-240 VAC
PD530-R-CTDR Relay (On/O󰀨) Relay Control Output, 2 Alarm Relays, RS-485,
4-20 mA Retransmit, 2 Digital Inputs, 4-20 mA SV Input 100-240 VAC

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PD500 SuperNova PID Process & Temperature Controllers
Quick Start Guide
Models Description
PDX-RES2 250 ohm 0.1% Precision Resistor for SuperNova 4-20 mA Input
PDA7485-I RS-232 to RS-485 Isolated Converter
PDA8485-I USB to RS-485 Isolated Converter
PD9501 Multi-Function Calibrator
PDA-LH Light / Horn Accessory
PDA-MINIUSB USB Cable for SuperNova Series, Type A Male to Type Mini-B Male
PDX6901 Suppressor (snubber): 0.01 μF/470 Ω, 250 VAC
PDA1024-01 24 VDC Power Supply for DIN Rail
▍Accessories
Models Description
PD659-1MA-1MA Signal Isolator with One 4-20 mA Input and One 4-20 mA Output
PD659-1MA-2MA Signal Splitter with One 4-20 mA Input and Two 4-20 mA Outputs
PD659-1V-1MA Signal Conditioner with One 0-10 VDC Input and One 4-20 mA Output
PD659-1MA-1V Signal Conditioner with One 4-20 mA Input and One 0-10 VDC Output
▍Signal Splitter & Conditioner Accessories

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PD500 SuperNova PID Process & Temperature Controllers
Quick Start Guide
Models # Controllers Description
Enclosures for PD510 1/16 DIN Controllers
PDA2301-16 1 Plastic NEMA 4X Hinged
PDA2302-16 2 Plastic NEMA 4X Hinged
PDA2801-16 1 Low Cost Plastic NEMA 4X
PDA2802-16 2 Low Cost Plastic NEMA 4X
PDA2811-16 1 Low Cost Plastic NEMA 4X
PDA2812-16 2 Low Cost Plastic NEMA 4X
PDA2813-16 3 Low Cost Plastic NEMA 4X
PDA2814-16 4 Low Cost Plastic NEMA 4X
Enclosures for PD520 1/8 DIN Vertical Controllers
PDA2301-V 1 Plastic NEMA 4X Hinged
PDA2302-V 2 Plastic NEMA 4X Hinged
PDA2303-V 3 Plastic NEMA 4X Hinged
PDA2304-V 4 Plastic NEMA 4X Hinged
PDA2305-V 5Plastic NEMA 4X Hinged
PDA2306-V 6 Plastic NEMA 4X Hinged
PDA2801-V 1 Low Cost Plastic NEMA 4X
PDA2811-V 1 Low Cost Plastic NEMA 4X
PDA2812-V 2 Low Cost Plastic NEMA 4X
Enclosures for PD530 1/4 DIN Controllers
PDA2301-4 1 Plastic NEMA 4X
PDA2302-4 2 Plastic NEMA 4X
PDA2811-4 1 Low Cost Plastic NEMA 4X
PDA3408 1 Plastic NEMA 4X w/Clear Cover
PDA260011-6 Stainless Steel NEMA 4X
PDA270021-6 Painted Steel NEMA 4
▍Enclosures
1. See LDS2600 data sheet for details.
2. See LDS2700 data sheet for details.

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PD500 SuperNova PID Process & Temperature Controllers
Quick Start Guide
Key
Operation mode Menu mode
Control/Monitoring SV change Programming Menu Change parameters
Mode Hold to enter
programming mode -Hold to return to
run mode display -
Set Enter a new SV Save SV value Change a parameter
or enter group
Move to next parameter
after saving value
Shift - Shift digit position - Shift digit position
Down
-
Decrease value
Move among
parameters or groups
Decrease numeric value of
change parameter
Up Increase value Increase / change value
▍Front Key Description & Functions
Function Front Key Operation
Enter programming menu Press and hold for 1 second
Lock / unlock front panel buttons Press and hold + for 3 seconds
Change between automatic and manual output mode Press and hold + for 3 seconds
Begin auto tuning (AT) / Stop auto tuning Press and hold + for 3 seconds
Change between run and stop output modes Press and hold for 1 second
Acknowledge latching alarms Press or
■ Front Key Operation

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PD500 SuperNova PID Process & Temperature Controllers
Quick Start Guide
Input
Thermocouple K, J, E, T, R, B, S, L, N, U, W, PLII
RTD JPT100, PT100
DC voltage / current 1-5 V (4-20 mA with resistor), 0 5 V, 0-10 V, 0-50 mV, 0-100 mV
Sampling cycle 50 ms
Control Output
Relay output
• Rated resistive load switching capacity: 5 A, 250 VAC; 5 A, 30 VDC
• Max switching power: 750 VA, 90 W
• Max switching voltage: 250 VAC, 110 VDC
• Max switching current: 5 A
• Mechanical life: 20 million cycles (at 180 CPM)
• Recommended minimum cycle time: 20 sec
Current SCR output 4-20 mA linear current output, Load resistance: 600 Ω maximum
± 0.2% of FS ± 1 digit
Control Control type ON/OFF, PID control
Output operation Programmable for reverse or direct action.
USB Loader
Communication method USB 2.0 Standard, Compliant
Protocol Protocol: PC-LINK
Communication
distance 16.4 ft (5 m) maximum
Option
Sub output Relay 1 & 2 outputs, rated switching capacity: 5 A 250 VAC, 5 A 30 VDC
Digital input
2 digital inputs; Logic levels: On: 1.5 V, O󰀨: 0.1 V
Input current: Approximately 2 mA each contact
Input impedance: On: 1 kΩ max, O󰀨: 100 kΩ min
Open contact voltage: Open contact voltage approximately 5 VDC
Retransmission output 4-20 mA ±0.2% of FS ±1 digit, load resistance: max. 600 Ω
Remote input 4-20 mA (1-5 VDC)
RS-485 Connection RS-485, 2-wire half-duplex
Power
Voltage 100 - 240 VAC ±10%, 50 / 60 Hz, 8.5 VA max.
Insulation resistance 20 MΩ minimum, 500 VDC
Dielectric strength 3,000 VAC 50/60 Hz for 1 minute across power terminals
Power consumption Max. 9.0 VA
Environment
Operating temperature -10 to 50°C (14 to 122°F)
Storage temperature -25 to 65°C (-40 to 185°F)
Relative humidity 35 to 85% non-condensing
Approval
E171428
• Electrostatic discharge (ESD): KN61000-4-2
• EFT(RS): KN61000-4-3
• Conductive RF (CS): KN61000-4-6
• SURGE: KN61000-4-5
IP65 (front panel)
Basic components Main body, bracket, 250 Ω resistor (1%), rubber gasket, quick start guide
Front panel IP65
Warranty 1 Year. See Precision Digital’s website for complete details.
For a complete list of Specifications, refer to the instruction manual available at www.predig.com.
▍Specifications

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PD500 SuperNova PID Process & Temperature Controllers
Quick Start Guide
▍Front Panel Indicators and Messages
Display Error Cause and Action
B.OUT Burn out
Check sensor wiring status (check for disconnection)
Check the sensor settings (check input type parameters (INP))
If the input is exceeded by more than ± OVER
OVR +Over Check the sensor settings (if the input is exceeded within +5% of sensor input range)
-OVR -Over Check the sensor settings (if the input is exceeded within -5% of sensor input range)
■ ERROR Message Display
Error messages are displayed on PV display window.
For a complete list of error messages, refer to the instruction manual available at www.predig.com.
T
STATUS INDICATORS
UNIT
Displays °C, °F, %, or no unit
depending on set value unit.
PROCESS VALUE
Displays PV value in operating mode,
displays parameter name in menu mode.
SET VALUE OR OUTPUT VALUE
Displays SV or control output value in operating
mode, displays parameter set value in menu mode.
MANIPULATED/
OUTPUT VALUE
Control output value in
operating mode.
RUN: RUN or STOP status.
Turns on during control.
OUT1: Control output 1 status.
Blinks proportionally for 0-100% output.
OUT2: Control output 2 status.
Blinks proportionally for 0-100% output.
SUB1: Sub output 1 status.
Turns on when sub output 1 is on.
SUB2: Sub output 2 status.
Turns on when sub output 2 is on.
COM: Communications status.
Blinks during active serial communications.
REM: Remote input status.
Turns on when remote input is active.
MANU: Manual control mode status.
Turns on when manual output is on.
TUNE (T): Auto-tuning status.
Blinks during the auto-tuning process.
LOCK: Lock setting status.
Turns on when lock is set.
RUN/STOP
SHIFT
DOWN
UPSET
MODE USB PORT
The USB port for the
PD510 is located on the
top of the unit.

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PD500 SuperNova PID Process & Temperature Controllers
Quick Start Guide
▍Installation & Connections
PD510 (1/16 DIN)
PD520 (1/8 DIN)
PD530 (1/4 DIN)
■ PD510-A or -S (1/16 DIN)
■  PD520-A or -S (1/8 DIN)
■  PD520-R (1/8 DIN)
■ 4-20 mA Input Connections
To achieve the highest accuracy with a 4-20 mA input to the
controller, connect a 250 Ω (0.1% or higher precision) resistor
across the input terminals. The 250 Ω (1%) resistor included
with the product is not a precision resistor. For precision
resistor, order PDX-RES2.
■ Install Panel Mount Brackets
■ PD510-R (1/16 DIN)
7
8
9
10
11
12
13
14
15
16
17
18
1
2
3
4
5
6
OUT2RLY
OUT1SCR
or
SSR
RET
REM
RTD
B
A
B ’
TC mA
V
RS485
A(+)
B(-)
DI1
COM
DI2
SUB1
SUB2
COM
RLY
RLY
See
Manual
7
8
9
10
11
12
13
14
15
16
17
18
1
2
3
4
5
6
OUT2RLY
OUT1
RET
REM
RTD
B
A
B ’
TC mA
V
RS485
A(+)
B(-)
DI1
COM
DI2
SUB1
SUB2
COM
RLY
RLY
See
Manual
RLY
RET
DI1
COM
DI2
REM
1
2
3
4
5
6
7
8
9
10
11
12
25
26
27
28
29
30
31
32
33
34
35
36
13
14
15
16
17
18
19
20
21
22
23
24
See
Manual
SUB1
SUB2
COM RLY
RLY
OUT1
OUT2
RTD
mA
V
B
A
B’
TC
RS485
A (+)
B(
- )
SCR
or
SSR
RLY
RET
DI1
COM
DI2
REM
1
2
3
4
5
6
7
8
9
10
11
12
25
26
27
28
29
30
31
32
33
34
35
36
13
14
15
16
17
18
19
20
21
22
23
24
See
Manual
SUB1
SUB2
COM RLY
RLY
OUT1
OUT2
RTD
mA
V
B
A
B’
TC
RS485
A (+)
B(
- )
RLY
RLY

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PD500 SuperNova PID Process & Temperature Controllers
Quick Start Guide
■  PD530-A or -S (1/4) DIN
■  PD530-R (1/4) DIN
SCR
or
SSR
RET
DI1
COM
DI2
REM
1
2
3
4
5
6
7
8
9
10
11
12
37
38
39
40
41
42
43
44
45
46
47
48
13
14
15
16
17
18
19
20
21
22
23
24
See
Manual
SUB1
SUB2
COM RLY
RLY
OUT1
RLY
OUT2
RTD
mA
V
B
A
B’
TC
RS485
A (+)
B(
- )
RET
DI1
COM
DI2
REM
1
2
3
4
5
6
7
8
9
10
11
12
37
38
39
40
41
42
43
44
45
46
47
48
13
14
15
16
17
18
19
20
21
22
23
24
See
Manual
SUB1
SUB2
COM RLY
RLY
OUT1
OUT2
RTD
mA
V
B
A
B’
TC
RS485
A (+)
B(
- )
RLY
RLY

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12
PD500 SuperNova PID Process & Temperature Controllers
Quick Start Guide
Input Device Type Parameter set value Temperature range Tolerance
Screen display °C °F
Thermocouple
KK0 -200 to 1370 -328 to 2498
±0.2% of FS ±1 digit
K1 -100.0 to 500.0 -148 to 932
JJ0 -200 to 1200 -328 to 2192
J1 -199.9 to 900.0 -328 to 1652
E E1 -199.9 to 900.0 -328 to 1652
TT1 -199.9 to 400.0 -328 to 752
RR0 0 to 1700 32 to 3092
BB0 100 to 1800 212 to 3272 ±0.2% of FS ±1 digit
100-200°C: ±2.0% of FS ±1 digit
SS0 0 to 1700 32 to 3092
±0.2% of FS ±1 digit
LL1 -199.9 to 900.0 -328 to 1652
N N0 -200 to 1300 -328 to 2372
UU1 -199.9 to 400.0 -328 to 752
WW0 0 to 2300 32 to 4172
PLII PL0 0 to 1300 32 to 2372
RTD
JPt100 JPt0 -200 to 500 -328 to 932
±0.2% of FS ±1 digit
JPt1 -199.9 to 500.0 -328 to 932
Pt100 Pt0 -200 to 640 -328 to 1184
Pt1 -199.9 to 640.0 -328 to 1184
Thermocouple and RTD
▍Input Sensor Types and Ranges
Classication Type Parameter set value Range Tolerance
Screen display
Direct current
(Current Input)
4-20 mA(1) 1-5 V
-1999 to 9999 ±0.2% of FS ±1 digit
0-20 mA(1) 5 V
Direct voltage
(VDC / mV DC)
1-5 V 1-5 V
0-5 V 5 V
0-10 V 10 V
0-50 mV 0.05 V
0-100 mV 0.1 V
(1) To achieve the highest accuracy with a 4-20 mA input to the controller, connect a 250 Ω (0.1% or higher precision) resistor across the input
terminals. The 250 Ω (1%) resistor included with the product is not a precision resistor. For precision resistor, order PDX-RES2.
Direct Current and Voltage

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PD500 SuperNova PID Process & Temperature Controllers
Quick Start Guide
▍Alarm Type (An.TY) and Alarm Operation Description
An.TY No. Alarm type Alarm operation Absolute alarm Deviation alarm
0 Alarm o󰀨 - - -
1High absolute
󾖴
PV
O
(7) High absolute with
standby sequence
2Low absolute
󾖴

O
(8) Low absolute with
standby sequence
3High deviation
󾖴

O
(9) High deviation with
standby sequence
4Low deviation

󾖴
O
(10) Low deviation with
standby sequence
5 High-Low deviation


󾖴


󾖴
O
(11) High-Low deviation
with standby sequence
6High-Low range

󾖴
O
(12) High-Low range with
standby sequence
13 Sensor error Burn-out O
The light grey area represents the alarm deadband, An.DB. : AL-n Alarm value. This is the specific PV value, or for deviation alarms the deviation
amount from the SV, when the alarm activates. : Set value. For deviation alarms only. Alarm types in parenthesis () include standby sequence.

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14
PD500 SuperNova PID Process & Temperature Controllers
Quick Start Guide
1. Select Input Type
A. Press & hold the MD button for 1 second to enter the
programming menu.
Programming note: In programming mode, the PV display
shows the setup parameter group, and the SV display shows
the group # (GP##), for reference during navigation.
B. Press the DOWN arrow button to navigate to the Input
group (G.IN, GP09)
i. Press the SET button to enter the Input group.
C. Displayed parameter INP is used to select the input
type.
i. Press SET to change the input type.
ii. Use the UP and DOWN arrow buttons to select the
desired input type. See the table on page 1 under
Input Type Parameters (INP), Input Sensor Types
and Ranges, and select the desired input type by
choosing the appropriate Screen display for the
desired input type.
iii. Programming note: Changing the INP parameter
may change other settings in the controller!
Example 1: To select a high temperature range J type
thermocouple input, press the UP arrow several times until
J0 is displayed and blinking in the SV window. Then press
the SET button.
Example 2: To select a 4-20 mA input, press the UP arrow
several times until 1-5V is displayed and blinking in the SV
window. Then press the SET button.
Programming note: Current inputs require a 250-ohm resistor
across the input terminals.
iv. Press the SET button to conrm the blinking input
type and proceed to the next parameter.
D. Displayed parameter UNIT is used to select the
temperature units.
i. Press SET to change the temperate units to ˚F or ˚C.
ii. Use the UP and DOWN arrows to select the desired
unit.
iii. Press the SET button to conrm the desired unit.
Programming note: Temperature units may be selected even
when using a voltage or current input for a PV that is not
temperature. In this case, the temperature units will have no
impact on programming or operation.
E. If voltage or current inputs were selected, set the
decimal point and scale them appropriately.
i. After selecting the unit type above, the displayed
parameter is DP-P.
a. Press SET to change the number of displayed
decimal places.
b. Use the UP and DOWN arrow to select how many
decimal places (0-3) will be used for the scaled
PV.
c. Press SET to conrm the number of decimal
places.
▍Quick Start Programming Instructions
Displayed parameter SL-H is used to scale the high input
limit display value.
d. Press SET to change the high input display value.
e. Use the UP, DOWN, and LEFT arrows to select
a digit, and change the value to set the desired
display value at the high input limit.
f. Press Set to conrm this new value.
ii. Displayed parameter SL-L is used to scale the low
input limit display value.
a. Press SET to change the low input display value.
b. Use the UP, DOWN, and LEFT arrows to select
a digit, and change the value to set the desired
display value at the low input limit.
c. Press Set to conrm this new value.
Example: When using a 4-20 mA input, with parameter INP set
to 1-5V and an external resistor installed, the following settings
would be used to display 0.0 at 4 mA and 250.0 at 20 mA.
Parameter Setting Value Description
INP (Input) 1-5V 1-5V for use with 4-20 mA
inputs
DP-P (Decimal Place) 11 decimal place in PV and
SV scaling.
SL-H (Scale – High) 250.0 Display 250.0 at 20 mA
SL-L (Scale – Low) 0.0 Display 0.0 mA at 0 mA
2. Congure the Control Output – Output 1
A. Setup 4-20 mA PID Output (PD5X0-A Models)
Most settings are configured by default to use Output 1
(CNT1) as a 4-20 mA output for PID control. By default,
Output 1, the 4-20 mA output for PID control, is set for
Reverse acting. This means the output will increase to drive
up the PV (E.g. Heating).
To set the output for direct acting, so the output will increase
to drive down the PV (E.g. Cooling), follow the steps below.
i. Press & hold the MD button for 1 second to enter the
programming menu.
ii. Press the DOWN arrow two times to navigate to the
Output group (G.OUT, GP08).
iii. Press the SET button to enter the Output group.
Press the DOWN arrow once to display the CNT2
parameter.
iv. Press the SET button to change the CNT2
parameter.
v. Press the DOWN arrow several times until the setting
is NONE.
vi. Press the SET button to change the CNT2 parameter
to none.
vii. Press the DOWN arrow several times to navigate to
the O.ACT parameter.
viii. Press the SET button to change the O.ACT setting.
ix. Press the UP arrow to select DIR.
x. Press the SET button to select direct acting.

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15
PD500 SuperNova PID Process & Temperature Controllers
Quick Start Guide
B. Setup Relay or SSR for On/O󰀨 Output (PD5X0-R or
PD5X0-S Models)
Output 1 is configured by default for time-proportional PID
control. This process will program Output 1 (Solid State
Relay (SRR) or Relay) to be used for On/Off control, and
disable PID control.
i. Press & hold the MD button for 1 second to enter the
programming menu.
ii. Press the DOWN arrow several times to navigate to
the Output group (G.OUT, GP08)
iii. Press the SET button to enter the Output group.
iv. Press the SET arrow to change the CNT1 parameter.
v. Press the DOWN arrow to change the parameter to
ONOF.
vi. Press the SET button to conrm on/o󰀨 control.
vii. Press the DOWN arrow one or two times to navigate
to the HYS parameter.
viii. Press the SET button to change the HYS setting.
ix. Use the UP, DOWN, and LEFT arrows to enter the
hysteresis value (or deadband) for On/O󰀨 control
around the Set Value.
x. Press the SET button to conrm the hysteresis value.
By default, Output 1, the On/Off control relay, is set for
Reverse acting. Use Reverse acting mode if the output
turning on will drive up the PV (E.g. Heating). To change the
operating direction of the output, see above.
C. Setup SSR Time-Proportional PID Output (PD5X0-S
Models)
Most settings are configured by default to use Output 1
(CNT1) as a time-proportional output for PID control.
i. Press & hold the MD button for 1 second to enter the
programming menu.
ii. Press the DOWN arrow several times to navigate to
the Output group (G.OUT, GP08)
iii. Press the SET button to enter the Output group.
iv. Press the DOWN arrow several times to navigate to
the CP parameter.
v. Press the SET button to change the CP setting.
vi. Use the UP, DOWN, and LEFT arrows to enter the
Control Period – the total time for one On/O󰀨 cycle,
in seconds.
vii. Press the SET button to conrm the Control Period
value.
By default, Output 1, the SSR output for PID control, is set
for Reverse acting. This means the output will increase to
drive up the PV (E.g. Heating). To change the operating
direction of the output, see above.
3. Congure Alarms & SUB Relays
Configuring relay alarms is a two-step process. First,
congure the alarms themselves. Then, assign those alarms
to relays SUB1, SUB2, etc. By default, alarm 1 (ALM1)
is assigned to relay SUB1, etc. The following instructions
explains how to congure alarm 1 (ALM1) in the Alarm group
(G.ALM) and SUB Output group (G.SUB).
A. Press & hold the MD button for 1 second to enter the
programming menu.
B. Press the UP arrow two times to navigate to the Alarm
group (G.ALM, GP03)
C. Press the SET button to enter the Alarm group.
D. Press the SET arrow to change the Alarm 1 Type A1.TY
parameter.
E. Press the UP and DOWN arrows to select the alarm
type number that corresponds to the desired alarm
type. See Alarm Type and Alarm Operation Description
in this Quick Start Guide for details.
i. Setup a High Alarm for SUB1 Relay
The following setup instructions will program alarm 1 as a
high alarm which is assigned by default to SUB1 relay.
a. Select alarm type number 1 at the A1.TY
parameter to select the High absolute value alarm
type.
b. Press the SET button to conrm alarm type 1.
c. Press the SET button to change parameter alarm
value parameter AL-1.
d. Use the UP, DOWN, and LEFT arrows to program
the value for the high alarm in the engineering
units of the PV.
e. Press the SET button to conrm the new absolute
alarm set point.
f. Press the SET button to change parameter alarm
deadband A1.DB.
g. Use the UP, DOWN, and LEFT arrows to program
the value for the high alarm deadband in the
engineering units of the PV. This is not the reset
value, but the di󰀨erence between the alarm set
point and the reset point.
h. Press the SET button to conrm the new value for
the deadband.
4. Auto-Tune (PID Control Models Only,
Not Applicable for On/O󰀨 Control)
Programming Note: Beginning an auto-tune should be the
last step in programming. Program all other parameters that
impact the input, PV, SV, and output configuration before
engaging auto-tune.
A. From the run mode screen, use the UP, DOWN, and
LEFT arrows to program a set value (SV) in the range
of what is expected during normal operation.
B. Press and hold the SET and UP keys together for 3
seconds to initiate auto-tuning.
Programming Note: The auto-tuning cycle consists of several
cycles; each causing the PV to overshoot and undershoot
the SV. The PID output will switch between 0 and 100%
during auto-tuning. It will only begin controlling with other
output levels after the auto-tuning process is complete.

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16
PD500 SuperNova PID Process & Temperature Controllers
Quick Start Guide
for 1 second
Programming Menu: press and hold
Press and hold for 1 second(1)
Press and hold for 1 second
▷Remote input high scale value
▷[1370]
▷Remote input low scale value
▷[-200]
▷
Remote input high adjust. value
▷[0]
▷
Remote input low adjust. value
▷[0]
<0408>
<0409>
<0410>
<0411>
▷Retransmission output type
▷[PV, PV/SV/MV]
▷Retransmission output high limit
▷[1370]
▷Retransm. output high adjust. value
▷[0]
▷Retransmission output low limit
▷[-200]
▷
Retransm. output low adjust. value
▷[0]
▷Enable remote input
▷[OFF, OFF or ON]
▷Remote input high limit
▷[5.000, 1.000-5.000]
▷Remote input low limit
▷[1.000, 1.000-5.000]
<0400>
<0401>
<0402>
<0403>
<0404>
<0405>
<0406>
<0407>
▷Input type
▷[K0]
▷Unit
▷[℃]
▷Decimal point position
▷[1]
▷Scale high limit
▷[100.0, -1999 to 9999]
▷Scale low limit
▷[0.0, -1999 to 9999]
▷Reference junction compensation
▷[ON, OFF or ON]
▷Input filter
▷[OFF, OFF or 1-120]
▷Input bias
▷[0]
<0900>
<0901>
<0904>
<0905>
<0906>
<0907>
<0908>
<0909>
<0800>
<0801>
<0802>
<0803>
<0804>
<0805>
<0806>
<0807>
<0808>
<0809>
<0810>
▷OUT1 control mode
▷[PID,ONOFF or PID]
▷OUT2 control mode
▷[PID, NONE/ONOFF/PID]
▷Control direction
▷[REV, REV or DIR]
▷Control cycle (OUT1)
▷Emergency output (OUT1)
▷[0.0]
▷Emergency output (OUT2)
▷[0.0]
▷Control output high limit
▷[100]
▷Control output low limit
▷[0.0]
▷Control cycle (OUT2)
▷ON/OFF control hysteresis (OUT1)
▷[1]
▷ON/OFF control hysteresis (OUT2)
▷[1]
▷Operation mode after power on
▷[RUN, STOP or RUN]
▷Digital input mode
▷[OFF, OFF or ON]
▷Parameter initialization
▷[OFF, OFF or ON]
▷Parameter set value lock
▷[0, 0-2]
▷EEPROM lock during operation
▷[OFF, OFF or ON]
<0700>
<0701>
<0702>
<0703>
<0704>
▷Communication protocol
▷[PCK]
▷Baud rate
▷[9.6K]
▷Parity bit
▷[NONE]
▷ Stop bit
▷[1, 1 or 2]
▷Data length
▷[8, 7 or 8]
▷Address
▷[1, 1-99]
▷Response delay time
▷[0, 0-10]
<0600>
<0601>
<0602>
<0603>
<0604>
<0605>
<0606>
▷Set value (SV) number
▷[1, 1-4]
▷Set value (SV) high limit
▷[1370, refer to input range]
▷Set value (SV) low limit
▷[-200, refer to input range]
▷Set value 1 (SV 1)
▷[-200, refer to input range]
▷ Set value 2 (SV 2)
▷
[-200, refer to input range]
▷Set value 3 (SV 3)
▷
[-200, refer to input range]
▷Set value 4 (SV 4)
▷
[-200, refer to input range]
<0100>
<0101>
<0102>
<0103>
<0104>
<0105>
<0106>
▷Auto-tuning mode
▷[STND, STND or LOW]
▷Auto-tuning (AT)
▷[OFF,OFF or ON]
▷Anti-reset wind-up (ARW)
▷[Auto, Auto or 50.0-200.0]
▷Alpha
▷[50, 0-100]
▷Ramp-up
▷[OFF, refer to input range]
▷ Ramp-up time
▷[01.00, 00.01-99.59]
▷ Ramp-down
▷[OFF, refer to input range]
▷ Ramp-down time
▷[01.00, 00.01-99.59]
▷1.PID group
▷ 2.PID group
▷ 3.PID group
▷ 4.PID group
<0200>
<0207>
<0208>
<0209>
<a=0210>
<a=0219>
<a=0228>
<a=0237>
<0246>
<0247>
<0248>
<0249>
▷n. proportional band (heating)
▷[EUS 5.0%]
▷n. integral time (heating)
▷[240, OFF or 1-6000]
▷n. derivative time (heating)
▷[60, OFF or 1-6000]
▷n. manual reset
▷[50.0, -5.0 to 105.0]
▷n.proportional band (cooling)
▷[EUS 5.0%]
▷n.integral time (cooling)
▷[240, OFF or 1-6000]
▷n.derivative time (cooling)
▷[60, OFF or 1-6000]
▷n. heating/cooling deadband
▷[3.0, -100.0 to 50.0]
<a+0>
<a+1>
<a+2>
<a+3>
<a+4>
<a+5>
<a+6>
<a+8>
▷ Alarm n type
▷[0-13]
▷ Alarm n value
▷ Alarm n deadband
▷[1]
▷ Alarm n output hold status
▷[RST, RST or SET]
▷Loop break alarm time
▷[480, 0-7200]
▷Loop break alarm set value
▷[2, EUS 0.0-5.0%]
▷Loop break alarm deadband
▷[2, EUS 0.0-5.0%]
▷Loop break alarm output hold status
▷[RST, RST or SET]
▷Heater break alarm 1 set value
▷[OFF, 1.0-50.0]
▷Heater break alarm 1 deadband
▷[0.5, 0.1-50.0]
▷Heater break alarm 2 set value
▷[OFF, 1.0-50.0]
▷Heater break alarm 2 deadband
▷[0.5, 0.1-50.0]
▷Current detection 2 monitoring
▷[0.0,0.0-55.0]
▷Heater break alarm output hold status
▷[RST, RST or SET]
▷Current detection 1 monitoring
▷[0.0, 0.0-55.0]
<0300+(n-1)x4>
<0301+(n-1)x4>
<0302+(n-1)x4>
<0303+(n-1)x4>
<0316>
<0317>
<0318>
<0319>
<0320>
<0321>
<0015>
<0322>
<0323>
<0016>
<0324>
SV group CONTROL group ALARM group TRANS group SUB group
INPUT group OUTPUT group SET group COMM group
▷Sub 1 output type
▷[ALM1]
▷Sub 2 output type
▷[ALM2]
▷Sub 3 output type
▷[ALM3]
▷Sub 4 output type
▷[ALM4]
▷Alarm n ON delay time
▷[0, 0-999]
▷Alarm n contact type
▷[N.O, N.O or N.C]
▷Alarm n output hold
▷[OFF, OFF or ON]
▷Loop break alarm ON delay time
▷[0, 0-999]
▷Loop break alarm OFF delay time
▷[0, 0-999]
▷Loop break alarm contact type
▷[N.O, N.O or N.C]
▷Loop break alarm output hold
▷[OFF, OFF or ON]
▷Enable heater break alarm 2
▷[OFF, OFF or ON]
▷Heater break alarm ON delay time
▷[0, 0-999]
▷Heater break alarm OFF delay time
▷[0, 0-999]
▷Heater break alarm output hold
▷[OFF, OFF or ON]
▷Heater break alarm contact type
▷[N.O, N.O or N, C]
▷Alarm n OFF delay time
▷[0, 0-999]
<0500>
<0501>
<0502>
<0503>
<0504+（n-1)x4>
<0505+（n-1)x4>
<0506+（n-1)x4>
<0507+（n-1)x4>
<0520>
<0521>
<0522>
<0523>
<0524>
<0526>
<0525>
<0527>
<0528>
(2) (2) (2) (2) (2)
(2)(2)(2)(2)
(2)
▷ MV Bumpless
▷[ON, OFF or ON]
<0250>
▷ System data
▷[0000-FFFF]
▷ Option data
▷[0000-FFFF]
▷ Firmware version
▷[V0.00-Vx.xx]
<0041>
<0042>
<0045>
Change SV
Basic Operation
Power on
System &
Option Display
Model &
Version Display
Control/Monitoring
Display
(1) To exit the programming menu, hold
for 1 second.
(2) To return to the Group menu when displaying
programming parameters, press .
<0100> Set value (SV) number
[ 1; 1 - 4]
Enter programming menu
Save parameter value and
move to next parameter
How to Read Parameters Listed Below How to Change Parameter Values
Parameter name
<Modbus address> [Default value; setting options]
Menu Programming:
Use buttons to change
parameter value.
Change Run/
Stop Mode
(Hold 2 sec)
▍Parameter Configuration

LIM510QS8.5x11_A 12/21
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PD500 SuperNova PID Process & Temperature Controllers
Quick Start Guide
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