Precor Resolute RSL 605 User manual

ENGLISH
Resolute™ Strength Selectorized Line
Leg Extension RSL 605
Assembly Guide

©2019 Precor Inc. | Leg Extension RSL 605 | Assembly Guide 3
Assembly Requirements
It takes about 90 minutes to assemble this equipment. If this is your rst time doing this, allow more time.
CAUTION
At least two people are required to assemble the equipment. DO NOT attempt to assemble this by yourself. Precor recommends that all strength equipment be bolted to the
ooring at all anchoring points.
Installation Requirements
● Unpack the boxes and assemble the equipment close to where you plan to use it.
● Locate equipment at least 40 inches (1 meter) away from any walls, furniture, or objects on all sides.
● While tightening the fasteners, be sure to leave room for adjustments. DO NOT fully tighten fasteners until instructed to do so.
● Set up and assemble the equipment on a solid, at surface, so that it remains level and stable.
● DO NOT move the equipment without assistance.
Required Tools
● Torque wrench with torque range to at least 150 ft-lb (206 N-m) and that ts the following hex bits: 6, 8, and 10 mm
● Socket wrench sets, metric and standard, plus extensions
● Open-end wrench sets, metric and standard
● Hex wrench sets, metric and standard, plus extensions
●Box cutter
●Rubber mallet
● Retaining ring pliers - large, medium, and small
● Pliers - large, medium, and small
Trademarks
Resolute is a trademark and Precor is a registered trademark of Precor, Incorporated.
All other trademarks belong to their respective owners.

©2019 Precor Inc. | Leg Extension RSL 605 | Assembly Guide 4
Part # Name Quantity Part # Name Quantity
Seat frame 1Washers, domed, silver 2
Main frame 1End cap 1
Upper cross brace 1Hole plugs 4
Lower cross brace 1Weight plates 10 lb (4.5 kg) 23
Back brace 1Weight labels 1
Arm assembly 1Hex head screws M10 x 25 mm 2
Handlebars 1Socket head cap screws (SHCS) M8 x 15 mm 2
Roller pad cap ring 1Socket head cap screws (SHCS) M10 x 25 mm 2
Roller pad cap 1Socket head cap screws (SHCS) M10 x 40 mm 2
Bumpers 4Socket head cap screws (SHCS) M10 x 65 mm 2
Weight stack tower frame 1Socket head cap screws (SHCS) M12 x 35 mm 8
Top plate assembly 1Socket head cap screws (SHCS) M12 x 130 mm 2
Add-on weight spacer, 5-inch 1Socket head cap screws (SHCS) M12 x 125 mm 2
Add-on weight 5 lb (2.2 kg) 1Button head cap screws (BHCS) M10 x 125 mm 2
Add-on weight handle 1Flat head cap screw (FHCS) M12 x 35 mm 1
Kick plate 1Button head cap screw (BHCS) M6 x 15 mm 1
Weight stack spacer, 3-inch 1Hex head screws 5/16-inch x 1½-inch 6
Guide rods 2Washers, 9 mm 8
Guide rod with cap 1Washers, 11 mm 9
Shroud, crown 1Washers, 13 mm 12
Shroud, rear upper 1Nylon lock nuts, M12 2
Shroud, front upper placard 1Nylon lock nuts, M10 2
Shroud, rear lower 1Washer, silver, 13.5 mm ID x 35 mm OD 1
Shroud, front lower 1Washer, rubber, black 1
Shroud, rear middle 1Retaining ring, small 1
Shroud, front middle (left/right) 2Retaining ring, large 1
Shroud, top tray 1Seat pad 1
Shroud, lower pulley cover 1Roller pad 1
Cable retainer pin 1Back pad 1
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Parts List

©2019 Precor Inc. | Leg Extension RSL 605 | Assembly Guide 5
Frame Assembly
DO NOT tighten fasteners until instructed to do so.
Have your assistant hold frame parts in place during assembly.
Image Hardware Instructions
12 M12 x 35 mm SHCS
2 washers, domed
Tool: Hex wrench, 10 mm
Connect main frame to side of weight stack tower .
2 2 M12 x 130 mm SHCS
4 washers, 13 mm
2 M12 nylon lock nuts
Tools: Hex wrench, 10 mm
Socket wrench, 19 mm
2 M10 x 125 mm BHCS
1 washer, 11 mm
Connect lower cross brace to weight stack tower and
kick plate .
Align to second hole from right.
Insert guide rod fasteners, one from each side, to align kick
plate. Hand tighten only. These will be removed temporari-
ly in a later step.
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11
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©2019 Precor Inc. | Leg Extension RSL 605 | Assembly Guide 6
32 M12 x 35 mm SHCS
2 washers, 13 mm
Tool: Hex wrench, 10 mm
Connect lower cross brace to main frame .
42 M12 x 35 mm SHCS
2 washers, 13 mm
Tool: Hex wrench, 10 mm
Connect upper cross brace to main frame . Rotate
cam to access fasteners and tighten.
52 M12 x 125 mm SHCS
2 washers, 13 mm
Tool: Hex wrench, 10 mm
Connect upper cross brace to seat frame .
62 M12 x 35 mm SHCS
2 washers, 13 mm
Tool: Hex wrench, 10 mm
Connect lower cross brace to seat frame .
7Tools: Hex wrench, 10 mm
Socket wrench, 19 mm
Torque wrench
Gently rock the frame to align. Tighten all M12 fasteners to
a torque of 55 ft-lb (75 N-m).
Do not tighten the M10 screws installed in step 2 at this
time. They will be removed temporarily in a later step.
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©2019 Precor Inc. | Leg Extension RSL 605 | Assembly Guide 7
Seat and Arm Assembly
Image Hardware Instructions
12 M10 x 25 mm SHCS
4 washers, 11 mm
2 hex head screws, M10 x 25
Tools: Hex wrench, 8 mm
Open end wrench, 16 mm
Connect back frame to seat frame .
2 2 washers, 9 mm
2 hex head screws 5/16-inch x 1½-inch
2 hole plugs
Tool: Socket wrench, ½-inch with extension
Connect back pad to back frame .
CAUTION! Do not drop hardware down tube.
32 M8 x 15 mm SHCS
2 washers, 9 mm
2 hole plugs
Tool: Hex wrench, 6 mm
Connect handlebars to underside of seat frame .
CAUTION! Do not drop hardware down tube.
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©2019 Precor Inc. | Leg Extension RSL 605 | Assembly Guide 8
44 hex head screws 5/16-inch x 1½-inch
4 washers, 9 mm
Tool: Socket wrench, ½-inch with extension
Attach seat pad to seat frame with narrow edge towards back
pad.
5 1 end cap
1 FHCS M12 x 35 mm
Tool: Hex wrench, 8 mm
Connect arm assembly to main frame . Slide arm onto shaft.
Align hole in end cap with pin on shaft and secure.
6 1 roller pad cap ring Prepare roller pad. Attach cap ring to roller pad .
71 retaining ring, large
1 roller pad cap
Tool: Retaining ring pliers
Slide roller pad onto shaft and secure. Snap on roller cap.
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©2019 Precor Inc. | Leg Extension RSL 605 | Assembly Guide 9
Route the Cable
Image Hardware Instructions
1 1 cable retainer pin
1 retaining ring, small
Tool: Retaining ring pliers
Attach cable to cam. Rotate cam downward as shown and secure. Slide
cable end over hole in cam and connect with pin and retaining ring.
2 Tools: Hex wrench, 8 mm
Hex wrench, 4 mm
To route the cable around the lower pulley on the weight stack tower,
remove the cable retainer. Route the cable around the pulley and then
replace the cable retainer.
3Tools: Hex wrench, 10 mm
Open-end wrench, 19 mm
Torque wrench
To route the cable to the upper pulleys of weight stack tower, remove the
cable retainers, route the cables, and replace the retainers. Tighten to 50
ft-lb (67 N-m) of torque.
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©2019 Precor Inc. | Leg Extension RSL 605 | Assembly Guide 10
Finish the Weight Stack Tower
Image Hardware Instructions
12 M10 x 125 mm BHCS
1 washer, 11 mm
Tool: Hex wrench, 6 mm
Remove the guide rod fasteners installed in step 2 of the Frame Assembly.
2 2 guide rods
1 weight stack spacer, 3-inch
Align the weight stack spacer over the holes on the base of the tower. Insert two
weight guide rods and lean outwards about 6 inches (15 cm), enough clearance
for the weights. Flat side of weight stack spacer should face user side.
32 bumpers
23 10 lb (4.5 kg) weight plates
1 top plate assembly
Slide one bumper on to each rod. Place the weight plates on the rods. Ensure the
side with three holes face the user side and single hole to the back. Place the top
plate over the weight plates. The plates and top plate should align ush on the
user side.
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©2019 Precor Inc. | Leg Extension RSL 605 | Assembly Guide 11
4Straighten the guide rods to a vertical position. Have your assistant lift the guide
rods into the upper part of the frame.
5Tools: Hex wrench, 6 mm
Torque wrench
While the assistant is holding the rods into the upper frame, replace the two
guide rod bolts, removed in step 1, underneath the guide rods in the bottom
frame. Secure them to the kick plate. Let the guide rods drop onto the bolts and
fully tighten the bolts. Tighten M10 screws to 32 ft-lb (43 N-m) of torque.
61 M10 x 65 mm SHCS
2 washers, 11 mm
1 M10 nylon lock nut
Tools: Hex wrench, 8 mm
Socket wrench, 17 mm
1 guide rod with cap
Prepare the lower base for the add-on weight assembly. Place the retaining
screw through the bracket on the weight stack spacer.
Remove the cap from the guide rod and place the rod into bracket opening se-
cured by the screw.
72 bumpers
1 add-on weight spacer, 5-inch
1 add-on weight
1 add-on weight handle
Place one bumper onto the third guide rod, followed by the add-on weight spac-
er, another bumper, the add-on weight, and the add-on weight handle.
8 1 M10 x 65 mm SHCS
2 washers, 11 mm
1 M10 nylon lock nut
Tools: Hex wrench, 8 mm
Socket wrench, 17 mm
Replace the cap to the top of the rod and secure top of rod to weight stack tower
frame.
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