Precor Resolute RSL 621 User manual

ENGLISH
Resolute™ Strength Selectorized Line
Outer Thigh RSL 621
Assembly Guide

©2019 Precor Inc. | Outer Thigh RSL 621 | Assembly Guide 3
Assembly Requirements
It takes about 90 minutes to assemble this equipment. If this is your rst time doing this, allow more time.
CAUTION
At least two people are required to assemble the equipment. DO NOT attempt to assemble this by yourself. Precor recommends that all strength equipment be bolted to the
ooring at all anchoring points.
Installation Requirements
● Unpack the boxes and assemble the equipment close to where you plan to use it.
● Locate equipment at least 40 inches (1 meter) away from any walls, furniture, or objects on all sides.
● While tightening the fasteners, be sure to leave room for adjustments. DO NOT fully tighten fasteners until instructed to do so.
● Set up and assemble the equipment on a solid, at surface, so that it remains level and stable.
● DO NOT move the equipment without assistance.
Required Tools
● Torque wrench with torque range to at least 150 ft-lb (206 N-m) and ts the following hex bits: 6, 8, and 10 mm
● Socket wrench sets, metric and standard, plus extensions
● Open-end wrench sets, metric and standard
● Hex wrench sets, metric and standard, plus extensions
●Box cutter
●Rubber mallet
● Retaining ring pliers - large, medium, and small
● Pliers - large, medium, and small
Trademarks
Resolute is a trademark and Precor is a registered trademark of Precor, Incorporated.
All other trademarks belong to their respective owners.

©2019 Precor Inc. | Outer Thigh RSL 621 | Assembly Guide 4
Part # Name Quantity Part # Name Quantity
Lower cross brace 1 Seat pad 1
Main frame 1 Knee pads 2
Left leg pulley 1 Back pad 1
Right leg assembly 1 Washer, rubber black 1
Handlebars 1 Nylon lock nuts, M10 2
Link rod 1 Nylon lock nuts, M12 4
Seat plate 1 Collars 2
Foot plate 1 Shoulder bolts 2
Bumpers 4 Hole plugs 4
Weight stack tower frame 1Hex head screws 5/16-inch x 1½-inch 5
Kick plate 1 Button head cap screws (BHCS) 5/16-inch x 1½-inch 4
Weight stack spacer, 3-inch 1Socket head cap screws (SHCS) M6 x 20 mm 4
Top plate assembly 1 Socket head cap screws (SHCS) M8 x 20 mm 2
Add-on weight 5 lb (2.2 kg) 1Socket head cap screws (SHCS) M10 x 25 mm 4
Add-on weight handle 1Socket head cap screws (SHCS) M10 x 40 mm 2
Add-on weight spacer, 2½-inch 1Socket head cap screws (SHCS) M10 x 65 mm 2
Guide rod with cap 1Socket head cap screws (SHCS) M12 x 35 mm 2
Guide rods 2 Socket head cap screws (SHCS) M12 x 130 mm 4
Shroud, crown 1Button head cap screw (BHCS) M6 x 15 mm 1
Weight labels 1 Button head cap screws (BHCS) M10 x 125 mm 2
Shroud, rear upper 1Lock washers, M8 2
Shroud, front upper placard 1Washers, 9 mm 13
Shroud, rear lower 1Washers, 11 mm 5
Shroud, front lower 1Washers, 11 mm, black (for foot plate) 4
Shroud, rear middle 1Washers, 13 mm 12
Shroud, front middle (left and right) 2Washer, silver, 13.5 mm ID x 35 mm OD 1
Top tray 1 Nylon lock nuts, M8 2
Shroud, lower pulley cover 1Hex head screws (SHCS) M12 x 35 mm 2
Weight plates 10 lb (4.5 kg) 19
1
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Parts List
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©2019 Precor Inc. | Outer Thigh RSL 621 | Assembly Guide 5
Frame Assembly
DO NOT tighten fasteners until instructed to do so.
Have your assistant hold frame parts in place during assembly.
Image Hardware Instructions
1 4 M12 x 130 mm SHCS
8 washers, 13 mm
4 M12 nylon lock nuts
Tools: Hex wrench, 10 mm
Socket wrench, 19 mm
2 M10 x 125 mm BHCS
1 washer, 11 mm
Connect lower cross brace to weight stack tower and kick
plate . Insert the fasteners from the outside of the kick plate.
Align to far right hole under pulley.
Insert guide rod fasteners, one from each side, to align the kick
plate. Hand tighten only. These will be removed temporarily in
a later step.
22 M8 nylon lock nuts
2 washers, 9 mm
Tool: Socket wrench, 13 mm
with extension
Turn the main frame upside down and connect the seat
plate . Do not fully tighten. This will be done in a later step.
CAUTION! Do not drop hardware down frame tube.
1
10
11
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2
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1
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©2019 Precor Inc. | Outer Thigh RSL 621 | Assembly Guide 6
32 washers, 9 mm
2 M8 lock washers
2 M8 x 20 mm SHCS
2 hole plugs
Tools: Hex wrench, 6mm
with extension
Torque wrench
With the main frame still upside down, connect handlebars . Have
assistant hold in place. Fully tighten to 21 ft-lb (29 N-m) of torque.
CAUTION! Do not drop hardware down frame tube.
42 M12 x 35 mm SHCS
2 washers, 13 mm
Tool: Hex wrench, 10 mm
Turn over main frame and connect to lower cross brace . Connect
horizontal fasteners only. The lower fasteners for the main frame will be
connected after the legs are installed.
Do not fully tighten at this time. This will be completed in the Moving
Parts section.
5 Tools: Hex wrench, 10 mm
Socket wrench, 19 mm
Torque wrench
Gently rock the frame to align. Tighten all M12 fasteners to a torque of 55
ft-lb (75 N-m), except those in step 4 above.
Do not tighten the M10 screws installed in step 1 at this time. They will
be removed temporarily in a later step.
1
2
2
5
50
51
42
46
38
2
51
50
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38
5
1
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©2019 Precor Inc. | Outer Thigh RSL 621 | Assembly Guide 7
Moving Parts
Image Hardware Instructions
11 hex head screw 5/16-inch x 1½-inch Set a temporary fastener in the front hole (see arrow) of the seat
plate to hold it in place during leg installation. Install LEFT leg assem-
bly rst and ensure shaft at top rests within partial collar under seat.
Match the labels on the leg and lower cross brace.
Important Place the stopper (see lower
arrow) under the left leg assembly behind
of the rear foot. If not placed behind,
the leg movement will be incorrect.
2 Repeat to install RIGHT leg pulley . Match the labels on the leg
and lower cross brace.
3 2 collars
4 M6 x 20 mm SHCS
Tool: Hex wrench, 5 mm with extension
Have assistant gently press knee bars together and center in frame.
Secure the legs with the collars under the seat.
Do not fully tighten the collars yet.
Remove all and labels.
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39
3
36
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3
7
39
4
7
L
R
3
L
R

©2019 Precor Inc. | Outer Thigh RSL 621 | Assembly Guide 8
42 M12 x 35 mm hex head screws
2 washers, 13 mm
Tools: Open-end wrench, 19 mm
Torque wrench
Now, ensure fasteners from step 1 of Frame Assembly are fully tight-
ened. Have assistant slightly lift the main frame . Fasten the lower
shafts of the legs to the main frame from the underside.
Fully tighten, along with the frame screws from step 4 of Frame As-
sembly.
Tighten all M12 fasteners to 55 ft-lb (75 N-m) of torque.
5 Tool: Socket wrench, 13 mm with extension
Tool: Hex wrench, 5 mm with extension
Fully tighten lock nuts under the seat plate connected in step 2 of
the Frame Assembly.
Tighten the collar bolts under seat at top of each leg from steps 3
and 4. Tighten to 9 ft-lb (12 N-m) of torque.
Remove temporary fastener from front of seat place.
6 1 link rod
2 M12 x 40 mm shoulder bolts
Tool: Hex wrench, 8 mm
Adjust roud frame feet to ensure the frame is level. Have an assistant
gently press the knee plates of the legs together so that the lower foot
bars touch and appear centered to seat. Attach link rod to plates as
shown.
7Tool: Open end wrench, 19 mm If feet are not centered, adjust link rod as needed to center foot bars
and then tighten.
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©2019 Precor Inc. | Outer Thigh RSL 621 | Assembly Guide 9
Seat Assembly
Image Hardware Instructions
13 hex head screws 5/16 x 1½-inch
3 washers, 9 mm
Tool: Socket wrench, ½-inch
Install seat pad .
24 BHCS 5/16 x 1½-inch
4 washers, 9 mm
Tool: Hex wrench, 3/16-inch
Install knee pads on inside of knee plates, wide side towards
seat.
32 hex head screws 5/16 x 1½-inch
2 washers, 9 mm
2 hole plugs
Tool: Socket wrench, ½-inch with extension
Install back pad . Align top of pad with the end cap in seat
frame.
CAUTION! Do not drop hardware down frame tube.
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5131
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©2019 Precor Inc. | Outer Thigh RSL 621 | Assembly Guide 10
Route the Cable
Image Hardware Instructions
1Route cable through pulley on lower cross brace. Slide cable through cable
retainer and around pulley groove.
2Tools: Hex wrench, 8 mm
Hex wrench, 4 mm
To route the cable around the lower pulley on the weight stack tower, remove
the cable retainer. Route the cable around the pulley and then replace the
cable retainer.
3Tools: Hex wrench, 8 mm
Open-end wrench, 19 mm
Torque wrench
To route the cable to the upper pulleys of weight stack tower, remove the cable
retainers, route the cables, and replace the retainers. Tighten to 50 ft-lb (67
N-m) of torque.
44 M10 x 25 mm SHCS
4 washers, 11 mm, black
Tools: Hex wrench, 8 mm
Torque wrench
Mount foot plate to lower cross brace . Tighten to 42 ft-lb (57 N-m) of
torque.
1
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8
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53
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8
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©2019 Precor Inc. | Outer Thigh RSL 621 | Assembly Guide 11
Finish the Weight Stack Tower
Image Hardware Instructions
12 M10 x 125 mm BHCS
1 washer, 11 mm
Tool: Hex wrench, 6 mm
Remove the guide rod fasteners installed in step 1 of the Frame Assembly.
2 2 guide rods
1 weight stack spacer, 3-inch
Align the weight stack spacer over the holes on the base of the tower. Insert two
weight guide rods and lean outwards about 6 inches (15 cm), enough clearance
for the weights. Flat side of weight stack spacer should face user side.
3 2 bumpers
19 10 lb (4.5 kg) weight plates
1 top plate assembly
Slide one bumper on to each rod. Place the weight plates on the rods. Ensure the
side with three holes face the user side and single hole to the back. Place the top
plate over the weight plates. The plates and top plate should align ush on the
user side.
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18
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©2019 Precor Inc. | Outer Thigh RSL 621 | Assembly Guide 12
4Straighten the guide rods to a vertical position. Have your assistant lift the guide
rods into the upper part of the frame.
5 Tools: Hex wrench, 6 mm
Torque wrench
While the assistant is holding the rods into the upper frame, replace the two
guide rod bolts, removed in step 1, underneath the guide rods in the bottom
frame. Secure them to the kick plate. Let the guide rods drop onto the bolts and
fully tighten the bolts. Tighten M10 screws to 32 ft-lb (43 N-m) of torque.
61 M10 x 65 mm SHCS
2 washers, 11 mm
1 M10 nylon lock nut
Tools: Hex wrench, 8 mm
Socket wrench, 17 mm
1 guide rod with cap
Prepare the lower base for the add-on weight assembly. Place the retaining
screw through the bracket on the weight stack spacer.
Remove the cap from the guide rod and place the rod into bracket opening se-
cured by the screw.
7 2 bumpers
1 add-on weight spacer, 2½-inch
1 add-on weight
1 add-on weight handle
Place one bumper onto the third guide rod, followed by the add-on weight spac-
er, another bumper, the add-on weight, and the add-on weight handle.
8 1 M10 x 65 mm SHCS
2 washers, 11 mm
1 M10 nylon lock nut
Tools: Hex wrench, 8 mm
Socket wrench, 17 mm
Replace the cap to the top of the rod and secure top of rod to weight stack tower
frame.
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©2019 Precor Inc. | Outer Thigh RSL 621 | Assembly Guide 13
91 washer, rubber
1 washer, silver 13.5 mm ID x 35 mm OD
Place the washers into the top of the cable connector in the add-on weight han-
dle.
10 Tool: Torque wrench Attach the cable to the weight stack. Thread the bolt into the top plate assembly
until the cable meets ALL of the following requirements.
• The top weight begins to separate from the second weight.
• The selector pin can be easily inserted into each of the weight plates.
• The add-on weight is engaged when the latch is itn the down position.
• At least six turns of the threads on the cable bolt extend into the add-on
weight selector stem.
The distance from the underside of the jam nut to the top of the washer should
be no more than 1.61 inch (41mm).
Tighten the locking bolt against the select stem to 50 ft-lb (81 N-m) of
torque.
11 1 weight labels Remove back of labels. Align top holes on labels and top weight and place pin
into hole. Remove pin and place into a lower hole on labels. Re-align labels as
necessary and then press rmly onto weights. Rub vigorously and thoroughly to
adhere. Peel the extra label away and rub remaining labels again.
12 Lubricate the guide rods with a Teon-based lubricant, such as Tri-Flow Superior
Lubricant. Remove any excess with a clean cloth or tissue.
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33
33
55
55
41 mm

©2019 Precor Inc. | Outer Thigh RSL 621 | Assembly Guide 14
Image Hardware Instructions
1Snap the lower pulley shroud onto the lower front shroud . Place
the lower rear shroud with pulley cover into frame and hook onto but-
tons.
21 M6 x 15 mm SHCS
Tool: Hex wrench, 4 mm
Secure lower pulley shroud.
3Place the lower rear shroud onto the frame. Raise it enough to hook
over buttons.
4Install the rear middle shroud . Slide it over the triangular tabs of the
lower shroud and hook it onto middle buttons.
Repeat for the front middle shrouds .
5Install the upper rear and front shrouds . Ensure to hook them
over the buttons and spacers.
6 2 M10 x 40 mm SHCS
Tools: Hex wrench, 8 mm
Torque wrench
Place shroud crown on top and secure. Recommended bolt torque
is 25 ft-lb (34 N-m).
7 Securely snap top tray into place.
Install the Shroud
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24 23
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21
IMPORTANT
Before installing the shroud, ensure that cable connections are correct and cables move smooth through their paths. If they do not,
STOP and adjust cable and routing. In addition, ensure all fasteners (including those preinstalled) are tightened appropriately.
Note The location of the lower pulley cover will vary depending on the model.

©2019 Precor Inc. | Outer Thigh RSL 621 | Assembly Guide 15
Complete the Assembly
IMPORTANT
As oor materials vary, it is important that you consult a licensed contractor to advise you on proper bolting techniques and appropriate fastener
types.
Standards can be changed or updated. Precor recommends that you keep apprised of your local industry standards. Precor shall not be liable for fail-
ure to properly secure and bolt strength equipment to the oor.
Precor recommends that the strength equipment be bolted down at all anchoring points. Adjust the round feet on the frame up or down by turning them left or right to help level the
equipment.
Anchor each oblong foot on the frame to the oor, including the feet on the weight stack tower. Each oblong foot has a rubber cap with slits to allow access the anchor points.
Final Checklist
• Lubricate the guide rods and chrome pad adjustment tubes with a Teon spray lubricant. Precor recommends using TriFlow brand.
• For all movable arm and pad frames, adjust and test each position. Verify that the adjustment pin fully engages and inserts freely into each position.
• Verify cables fully sit in cams (if applicable) and in pulleys. Cables should move without rubbing.
• Place the selector pin into the holder on the top plate assembly of the weight stack. Perform the exercise slowly. Verify cable moves freely without any binding. Select a
moderate weight and repeat.
• Verify the selector pin can be inserted into each weight plate.
• Verify all fasteners and the cable retention nut are tight. Ensure they meet the torque t in the assembly guide.
• Refer to the Maintenance Guide that came with your product for details on maintaining the equipment.

RSL Outer Thigh 621 | Assembly Guide | P/N CW39575-101 rev B ENG
© Precor, Incorporated | 11 November 2019