Precor Resolute RSL 621 User manual

ENGLISH
Resolute™ Strength Selectorized Line
Outer Thigh RSL 621
Assembly Guide

©2019 Precor Inc. | Outer Thigh RSL 621 | Assembly Guide 3
Assembly Requirements
It takes about 90 minutes to assemble this equipment. If this is your rst time doing this, allow more time.
CAUTION
At least two people are required to assemble the equipment. DO NOT attempt to assemble this by yourself. Precor recommends that all strength equipment be bolted to the
ooring at all anchoring points.
Installation Requirements
● Unpack the boxes and assemble the equipment close to where you plan to use it.
● Locate equipment at least 40 inches (1 meter) away from any walls, furniture, or objects on all sides.
● While tightening the fasteners, be sure to leave room for adjustments. DO NOT fully tighten fasteners until instructed to do so.
● Set up and assemble the equipment on a solid, at surface, so that it remains level and stable.
● DO NOT move the equipment without assistance.
Required Tools
● Torque wrench with torque range to at least 150 ft-lb (206 N-m) and ts the following hex bits: 6, 8, and 10 mm
● Socket wrench sets, metric and standard, plus extensions
● Open-end wrench sets, metric and standard
● Hex wrench sets, metric and standard, plus extensions
●Box cutter
●Rubber mallet
● Retaining ring pliers - large, medium, and small
● Pliers - large, medium, and small
Trademarks
Resolute is a trademark and Precor is a registered trademark of Precor, Incorporated.
All other trademarks belong to their respective owners.

©2019 Precor Inc. | Outer Thigh RSL 621 | Assembly Guide 4
Part # Name Quantity Part # Name Quantity
Lower cross brace 1 Seat pad 1
Main frame 1 Knee pads 2
Left leg pulley 1 Back pad 1
Right leg assembly 1 Washer, rubber black 1
Handlebars 1 Nylon lock nuts, M10 2
Link rod 1 Nylon lock nuts, M12 4
Seat plate 1 Collars 2
Foot plate 1 Shoulder bolts 2
Bumpers 4 Hole plugs 4
Weight stack tower frame 1Hex head screws 5/16-inch x 1½-inch 5
Kick plate 1 Button head cap screws (BHCS) 5/16-inch x 1½-inch 4
Weight stack spacer, 3-inch 1Socket head cap screws (SHCS) M6 x 20 mm 4
Top plate assembly 1 Socket head cap screws (SHCS) M8 x 20 mm 2
Add-on weight 5 lb (2.2 kg) 1Socket head cap screws (SHCS) M10 x 25 mm 4
Add-on weight handle 1Socket head cap screws (SHCS) M10 x 40 mm 2
Add-on weight spacer, 2½-inch 1Socket head cap screws (SHCS) M10 x 65 mm 2
Guide rod with cap 1Socket head cap screws (SHCS) M12 x 35 mm 2
Guide rods 2 Socket head cap screws (SHCS) M12 x 130 mm 4
Shroud, crown 1Button head cap screw (BHCS) M6 x 15 mm 1
Weight labels 1 Button head cap screws (BHCS) M10 x 125 mm 2
Shroud, rear upper 1Lock washers, M8 2
Shroud, front upper placard 1Washers, 9 mm 13
Shroud, rear lower 1Washers, 11 mm 5
Shroud, front lower 1Washers, 11 mm, black (for foot plate) 4
Shroud, rear middle 1Washers, 13 mm 12
Shroud, front middle (left and right) 2Washer, silver, 13.5 mm ID x 35 mm OD 1
Top tray 1 Nylon lock nuts, M8 2
Shroud, lower pulley cover 1Hex head screws (SHCS) M12 x 35 mm 2
Weight plates 10 lb (4.5 kg) 19
1
10
11
12
13
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
3
30
31
32
33
34
35
36
37
39
4
40
42
43
44
45
46
47
48
49
6
7
8
9
2
5
14
Parts List
38
41
50
51
52
53
54
55
56
57

©2019 Precor Inc. | Outer Thigh RSL 621 | Assembly Guide 5
Frame Assembly
DO NOT tighten fasteners until instructed to do so.
Have your assistant hold frame parts in place during assembly.
Image Hardware Instructions
1 4 M12 x 130 mm SHCS
8 washers, 13 mm
4 M12 nylon lock nuts
Tools: Hex wrench, 10 mm
Socket wrench, 19 mm
2 M10 x 125 mm BHCS
1 washer, 11 mm
Connect lower cross brace to weight stack tower and kick
plate . Insert the fasteners from the outside of the kick plate.
Align to far right hole under pulley.
Insert guide rod fasteners, one from each side, to align the kick
plate. Hand tighten only. These will be removed temporarily in
a later step.
22 M8 nylon lock nuts
2 washers, 9 mm
Tool: Socket wrench, 13 mm
with extension
Turn the main frame upside down and connect the seat
plate . Do not fully tighten. This will be done in a later step.
CAUTION! Do not drop hardware down frame tube.
1
10
11
47
49
2
51
52
7
1
10
11
2
1
10
49
52
54
35
11 49
47
54
35
54
2
56
7
51
56

©2019 Precor Inc. | Outer Thigh RSL 621 | Assembly Guide 6
32 washers, 9 mm
2 M8 lock washers
2 M8 x 20 mm SHCS
2 hole plugs
Tools: Hex wrench, 6mm
with extension
Torque wrench
With the main frame still upside down, connect handlebars . Have
assistant hold in place. Fully tighten to 21 ft-lb (29 N-m) of torque.
CAUTION! Do not drop hardware down frame tube.
42 M12 x 35 mm SHCS
2 washers, 13 mm
Tool: Hex wrench, 10 mm
Turn over main frame and connect to lower cross brace . Connect
horizontal fasteners only. The lower fasteners for the main frame will be
connected after the legs are installed.
Do not fully tighten at this time. This will be completed in the Moving
Parts section.
5 Tools: Hex wrench, 10 mm
Socket wrench, 19 mm
Torque wrench
Gently rock the frame to align. Tighten all M12 fasteners to a torque of 55
ft-lb (75 N-m), except those in step 4 above.
Do not tighten the M10 screws installed in step 1 at this time. They will
be removed temporarily in a later step.
1
2
2
5
50
51
42
46
38
2
51
50
42
38
5
1
2
54
46
54

©2019 Precor Inc. | Outer Thigh RSL 621 | Assembly Guide 7
Moving Parts
Image Hardware Instructions
11 hex head screw 5/16-inch x 1½-inch Set a temporary fastener in the front hole (see arrow) of the seat
plate to hold it in place during leg installation. Install LEFT leg assem-
bly rst and ensure shaft at top rests within partial collar under seat.
Match the labels on the leg and lower cross brace.
Important Place the stopper (see lower
arrow) under the left leg assembly behind
of the rear foot. If not placed behind,
the leg movement will be incorrect.
2 Repeat to install RIGHT leg pulley . Match the labels on the leg
and lower cross brace.
3 2 collars
4 M6 x 20 mm SHCS
Tool: Hex wrench, 5 mm with extension
Have assistant gently press knee bars together and center in frame.
Secure the legs with the collars under the seat.
Do not fully tighten the collars yet.
Remove all and labels.
7
39
3
36
4
41
36
41
39
3
7
39
4
7
L
R
3
L
R

©2019 Precor Inc. | Outer Thigh RSL 621 | Assembly Guide 8
42 M12 x 35 mm hex head screws
2 washers, 13 mm
Tools: Open-end wrench, 19 mm
Torque wrench
Now, ensure fasteners from step 1 of Frame Assembly are fully tight-
ened. Have assistant slightly lift the main frame . Fasten the lower
shafts of the legs to the main frame from the underside.
Fully tighten, along with the frame screws from step 4 of Frame As-
sembly.
Tighten all M12 fasteners to 55 ft-lb (75 N-m) of torque.
5 Tool: Socket wrench, 13 mm with extension
Tool: Hex wrench, 5 mm with extension
Fully tighten lock nuts under the seat plate connected in step 2 of
the Frame Assembly.
Tighten the collar bolts under seat at top of each leg from steps 3
and 4. Tighten to 9 ft-lb (12 N-m) of torque.
Remove temporary fastener from front of seat place.
6 1 link rod
2 M12 x 40 mm shoulder bolts
Tool: Hex wrench, 8 mm
Adjust roud frame feet to ensure the frame is level. Have an assistant
gently press the knee plates of the legs together so that the lower foot
bars touch and appear centered to seat. Attach link rod to plates as
shown.
7Tool: Open end wrench, 19 mm If feet are not centered, adjust link rod as needed to center foot bars
and then tighten.
37
6
7
54
57
2
54
37
6
37
2
56
7
51
2
57

©2019 Precor Inc. | Outer Thigh RSL 621 | Assembly Guide 9
Seat Assembly
Image Hardware Instructions
13 hex head screws 5/16 x 1½-inch
3 washers, 9 mm
Tool: Socket wrench, ½-inch
Install seat pad .
24 BHCS 5/16 x 1½-inch
4 washers, 9 mm
Tool: Hex wrench, 3/16-inch
Install knee pads on inside of knee plates, wide side towards
seat.
32 hex head screws 5/16 x 1½-inch
2 washers, 9 mm
2 hole plugs
Tool: Socket wrench, ½-inch with extension
Install back pad . Align top of pad with the end cap in seat
frame.
CAUTION! Do not drop hardware down frame tube.
30
31
32
39
40
38
51
39
51
51
30
51
39
40
5131
32
51
39
38

©2019 Precor Inc. | Outer Thigh RSL 621 | Assembly Guide 10
Route the Cable
Image Hardware Instructions
1Route cable through pulley on lower cross brace. Slide cable through cable
retainer and around pulley groove.
2Tools: Hex wrench, 8 mm
Hex wrench, 4 mm
To route the cable around the lower pulley on the weight stack tower, remove
the cable retainer. Route the cable around the pulley and then replace the
cable retainer.
3Tools: Hex wrench, 8 mm
Open-end wrench, 19 mm
Torque wrench
To route the cable to the upper pulleys of weight stack tower, remove the cable
retainers, route the cables, and replace the retainers. Tighten to 50 ft-lb (67
N-m) of torque.
44 M10 x 25 mm SHCS
4 washers, 11 mm, black
Tools: Hex wrench, 8 mm
Torque wrench
Mount foot plate to lower cross brace . Tighten to 42 ft-lb (57 N-m) of
torque.
1
43
8
43
53
1
8
53