Precor Discovery Series User manual

Discovery™ Series Power Rack (610) Assembly Guide
To assemble your equipment, follow the steps in the order listed in this assembly guide. For more
product information, visit us at www.precor.com.
WARNING
At least two people are required to assemble the equipment.
DO NOT attempt assembly by yourself.
Assembly requirements
When assembling the equipment, we recommend you:
Unpack the box and assemble the equipment close to where you plan to use it.
Locate the equipment at least 79 inches (2 meters) away from walls or furniture on
either side of the equipment, and 79 inches (2 meters) away from objects behind or
in front of the equipment.
Assemble the unit on a solid, flat surface, so that it remains level and stable.
DO NOT move the equipment without assistance.
Required tools Hardware kit

Torque wrench
Rubber mallet
10 mm hex bit
Component
Quantity
Component
Quantity
Socket head cap bolt
(M12 × 35 mm)
26 Flat washer
(13 x 20 mm)
6
Flat washer
(13 x 26)
38 Hex key
(10 mm)
1
Specifications
Socket head cap bolt
(M12 × 105 mm)
10
Storage horn
bumper
10
Equipment
Dimensions:
83" L x 63" W x 98" H (2100 mm L
x 1600 mm W x 2500 mm H)
Socket head cap bolt
(M12 × 115 mm)
2 Weight storage
horn (short)
2
Equipment
Weight:
612 lb (278 kg) Socket head cap bolt
(M12 × 50 mm)
6 Weight storage
horn (long)
4
Begin assembly
If you have the space, Precor recommends that you completely assemble each side (Figure 1) on the floor and then raise
them and attach the crossbars. If your space is limited, assemble the equipment where it will be used.
Important
DO NOT fully tighten the fasteners until instructed to do so.
To begin assembly with limited space:
1. Position the base tubes on the floor (exactly where you plan to use the equipment) with the bolts facing
outward and bar holders where you want the back of the equipment to be.
2. Position the base crossbar between the base tubes and attach it to them using four bolts and four washers .
3. Position the front upright (it has a step attached to it) on the base tube and secure it using
two bolts and two washers .
4. Position a rear upright on the base tube with the warning label facing outward. Secure it using two bolts and
two washers .
5. Position the frame brace with the top hook holes facing outward. Attach the top of the frame to the rear upright using
one bolt and a washer (in the bottom hole) and one bolt and a washer (in the top hole).
Finger tighten the short bolt.
6. Attach the side upper crossbar to the front upright using one bolt and a washer (in the bottom hole) and
one bolt and a washer (in the top hole). First finger tighten the short bolt.
7. Attach the bottom of the frame brace to the base tube using two bolts and two washers .
8. Repeat Steps 3-7 to assemble the opposite side of the power rack.
Figure 1
Figure 2
To attach the two sides of the equipment if assembled separately:
1. Using Figure 1 as a guide, lay the following parts out on the floor: One base tube, one front upright, one
rear upright (with the warning label facing outward), and one frame brace.
2. Place a side upper crossbar between the two uprights and attach all the parts using the hardware described
in Figure 1.
3. Repeat Steps 1-2 to assemble the other side.
4. Attach the base crossbar to the base tube on one of the assembled sides (Figure 2) using
two bolts and two washers .
5. Raise both assembled sides and attach the base crossbar to the base tube of the other side assembly
(Figure 2) using two bolts and two washers .

To complete assembly:
1. Attach a top hook to each frame brace using two bolts and two washers .
2. Position and attach the back upper crossbar to the rear uprights using four bolts and four washers .
3. Position and attach the chin-up crossbar to the front uprights using two bolts and two washers .
4. Fit each bar catch between the front and rear uprights on each side of the equipment (Figure 3).
Figure 3
Tighten the bolts
Tighten the bolts to 65 ft-lb (88 N-m) in the following order: through
Figure 4
To attach a short weight storage horn:
1. Insert the short weight horn into the hole in the equipment frame until it stops
(Figure 5). If needed, use a rubber mallet to tap it gently into place.
Figure 5
2. Secure the weight horn using a bolt and a washer .
3. Push the storage horn bumper onto the horn with its wide side facing outward.
If needed, use a weight plate to push the bumper against the equipment frame.
4. Repeat this procedure to attach the other weight horn.
To attach a long weight storage horn:
1. Insert a long weight horn through the hole in the equipment frame (Figure 6).
Figure 6
2. Secure the weight horn using a bolt and a washer .
3. Push the storage horn bumpers onto the horn with their wide side
facing outward. If needed, use a weight plate to push the bumper against
the equipment frame.
4. Repeat this procedure to attach all long weight horns.
To attach the bar hook:
1. Slide the bar hook into the front upright (Figure 7).
2. Repeat this procedure to attach the other bar hook.
Figure 7
Bolt the equipment to the floor
Precor recommends that the strength equipment be bolted down at all
anchoring points. Bolting is made possible by removing the end caps at the
frame base and exposing the mounting holes that accommodate the bolts (see
the accompanying figure). Replace end caps when bolting is complete.
Important
As floor materials vary, it is important that you consult a licensed
contractor to advise you on proper bolting techniques and appropriate fastener
types.
Standards occasionally change or are updated. Precor recommends that you keep
apprised of your local industry standards. Precor shall not be held liable for failure to
properly bolt the strength equipment to the floor.
Figure 8
Power Rack (610) Assembly Guide | P/N CW39224-102 rev D, ENU
©2016 Precor Incorporated | May 2016