Prince Castle 101-K User manual

OPERATING
INSTRUCTIONS
Portion All Dispenser
Model No. 101-K &101-KL
355 East Kehoe Blvd. lCarol Stream, IL 60188
Tel: [phone] lFax: [phone]
Toll Free: 1-800-PCASTLE
Printed in 2001
Prince Castle Inc. REV. A 101-524
TABLEOFCONTENTS PAGE
Installation..................................................................... 2
Operating....................................................................... 2
Cleaning ........................................................................ 3
Exploded View & Parts List ........................................ 3
PRODUCT SPECIFICATION
Model Length Height
101-K 12-5/8” (32.0cm) 7-5/8” (19.3cm)
Width Shipping Wgt.
6-45/64” (17.1cm) 4lbs. (1.81kg)
Model Length Height
101-KL 12-5/8” (32.0cm) 8-3/4” (22.2cm)
Width Shipping Wgt.
6-45/64” (17.1cm) 5lbs. (2.2kg)
Prince Castle Portion-All® Dispensers distribute
ketchup and other condiments quickly, easily, and
evenly. Our carefully calibrated lever sets control
portions of 1/5 oz. (5.6g), 1/3 oz. (9.4g), 2/5 oz.
(11.3g), or 2/3 oz. (18.9g).
LIMITED WARRANTY
Thisproductis warrantedtobe freefromdefects in
materialand/orworkmanshipforaperiodofone(1)
years from date of original installation, not to ex-
ceed 18 months from date of shipment from our
factory with the exception of the rubber parts.
Anycomponentwhichprovestobefaultyinmaterial
and/orworkmanshipwillbereplacedorrepaired(at
theoptionofPrinceCastle,Inc.)withoutcosttothe
customer for parts or labor.
Thiswarrantyissubjecttothefollowingexceptions/
conditions:
lThisequipmentisportable;chargesforon-loca-
tionservice(e.g., tripcharges,mileage) are not
included in the provisions of this warranty.
lDamagecaused bycarelessness,neglect,and/
or abuse (e.g., dropping, tampering or altering
parts),equipmentdamagedinshipment,byfire,
flood or an act of God is not covered under this
warranty.

123
4
Hole Positions
INSTALLATION
1. AfteryouhaveremovedtheDispenserfromthe
carton, inspect the unit for signs of damage. If there
is damage to the unit:
lNotifycarrier within24 hoursafter delivery.
lSavecartonand packingmaterialsfor inspection
purposes.
lContact your local Prince Castle dealer or, if
purchased directly, the Prince Castle Customer
SalesDepartmentat1-630-462-8800toarrange
for a replacement to be sent.
2. Verify thatall partshavebeenreceived:
lRubberParts
lLeverandPlungerRod
3. Wash all parts before using.
4. Moisten the diffuser with water to allow for better
flexibility. Squeeze the sides of the diffuser until it
is bent into an oval shape. Place the crease in
edge of the diffuser along the metal rim of the
opening in the bottom of the conveyor. Continue to
pressthediffuserintotheconveyorallaroundthe
edges, making sure the diffuser is secured into
place. See Figure 1.
Figure 1
5. Assembleretainer,flappervalveandplunger. Then,
press the plunger rod into the retainer assembly.
See Figure 2.
Figure 2
6. Insert assembled plungerrodand plunger intothe
container.SeeFigure 3.
Figure 3
7. Assemble the plunger rod and lever. Slide the lever
throughthelever stop, then guidetheplunger rod
into the desired hole. Push down against the spring
of the plunger, then guide the end of the lever into
the tee slot of the container. See Figure 4.
Figure 4
OPERATION
1. Determine the amount of product to be dispensed.
ThePortion-All® dispenser isdesigned to deliver
between approximately 1/5 - 2/3 oz. of product,
dependingonthe lever hole positionandtype of
condiment being dispensed. See Figure 5.
Lever Hole Position AmountDispensed
1..........................................1/5oz.(5.6g)
2..........................................1/3oz.(9.4g)
3..........................................2/5oz.(11.3g)
4..........................................2/3oz.(18.9g)
Figure 5
Retainer
Flapper Valve
Plunger
Plunger Rod
2

2. Set plunger rod into the desired hole of the actuat-
inglever.
3. Pour condiment into the container, and press the
actuatingleverseveral times untilthelower cham-
ber is filled with condiment.
IMPORTANT: Make sure condiment is at the
temperaturenormally usedinyour dispensing
operation.
4. Fill the rest of the container with condiment.
5. The dispenser is now calibrated and will provide
consistent portions, variable only by a change in
consistency of the condiment being dispensed.
Exploded View
CLEANING
1. To cleanthedispenser, removethecondiment from
the container. Fill the container with warm water,
and press the actuating lever several times until
water pumps through the dispenser. Continue to
press the actuating lever until water runs clean.
2. Disassemble all the parts and wash components
thoroughly.
3. For maximum effectiveness and efficiency, it is
suggested that all rubber parts be completely dry
prior to use. Rotate the use of rubber parts on a
daily basis to allow one set to dry out while the
other set is in use.
Parts List
Item Part Number Description
1 101-5 Five Hole Diffuser
2 101-108 Shell Assy. (101-K)
101-114 Shell Assy. W/Legs (101-KL)
3 101-121 Actuating Lever
4 101-9 Handle Kit
5 101-58 Retainer
6 101-4S Flapper Valve (Pkg of 10)
7 101-64S Plunger (Pkg of 2)
8 101-107 Plunger Rod
3
1
2
34
5
6
7
8