Prince Castle 406-AN User manual

QUICK REFERENCE GUIDE:
MODELS 406-AN DISPENSER
Please follow these tips to get the best performance from your Ketchup and Dispenser
Assembly:
Install and replace piston ring and spring by hand, do not
use tools or sharp objects. Ketchup piston ring shown.
Never use a piston rod that has the yellow mustard
piston ring installed.
Make sure spring is snapped onto piston rod
Priming:
Fill with ketchup
without lever
installed.
With a clean and empty dispenser add ketchup or
mustard BEFORE installing lever. If dispenser has run
out of sauce during use it can be refilled without
removing lever.
Washing:
HAND WASH PARTS ONLY! DO NOT PUT PARTS IN
DISHWASHER OR POWER SOAK.
Read Attached Operation Manual for full details on use and care of dispensers.
406-505revF Printed in USA 04/19 ©2019
355 East Kehoe Blvd. •Carol Stream, IL 60188 USA
Telephone: [phone] •Toll Free: 1-800-PCASTLE

406-505revF-EN
Printed in USA 04/2019 © 2019
Operation
Manual
ProductIdentification
LIMITED WARRANTY
This product is warranted to be free from defects in material
and/or workmanship for a period of two (2) years from date of
original installation, not to exceed 30 months from date of
original shipment from our factory. If this product proves to be
faulty in material and/or workmanship, it will be replaced or
repaired (at the option of Prince Castle, Inc.) without cost to the
customer forparts.
TABLE OF CONTENTS
Product Identification.................................................................1
Safety Information.....................................................................2
Important ..................................................................................2
Setup........................................................................................2
Calibration.................................................................................3
Operation..................................................................................3
Cleaning ...................................................................................4
Troubleshooting........................................................................4
Ordering/Service Information.....................................................4
Exploded View and Parts List....................................................... 5
Parts Kits ..................................................................................6
355 East Kehoe Blvd. •Carol Stream, IL 60188 USA
Telephone:[phone]•TollFree:1-800-PCASTLE
Fax:[phone] •www.princecastle.com
Note: This dispenser now uses a simplified pump with fewer
parts that is easier to assemble and maintain.

Printed in USA 04/2019 © 2019
2
406-505revF-EN
Ketchup Dispenser
Model No.406-AN
SafetyInformation
Important
CAUTION
Indicates information important to the operation of the unit.
Failure to observe may result in damage to the equipment.
Hazard Communication Standard (HCS) –Procedure(s) in
this equipment manual include the use of chemical
products. These chemical products will be highlighted with
bold face letters followed bythe abbreviation (HCS) in the
text of the manual. See the Hazard Communication
Standard (HCS) Manual for the appropriate Material Safety
Data Sheet(s) (MSDS).
Prince Castle reserves the right to change specifications
and product design without notice. Such revisions do not
entitlethebuyertocorrespondingchanges,improvements,
additions or replacements for previouslypurchased
equipment.
NOTE
NOTE:
Spring and Piston
ring snap onto
piston rod as
shown.
Place
internal
parts into
dispenser
container.
Place dispenser container in prep table pan (without
internal parts).
Assemble all
internal parts of
the pump
assembly.
NOTE: DO NOT
USE A PISTON
ROD WITH A
YELLOW PISTON
RING
ATTACHED.
4 Fill withketchup.
This must be done
before the lever is
installed

Ketchup Dispenser
Model No.406-AN
406-505revF-EN
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Printed in USA 04/2019 © 2019
Setup(continued)
Operation
Install lever so
rounded corners
face down.
Slide lever
through hole
in the
container
locatedabove
handle on
dispenser.
Continue to
slidelever
forward until
push rod falls into hole located in lever.
Press the push rod while sliding leverforward
until the front end enters the “T”-shaped hole on
other side of container.
NOTE: Some ketchup may be dispensed when
assembling.
This dispenser is used
for portion control of
ketchup being
dispensed on
toasted buns.
After buns are
separated and
placed on the prep
table, holddispenser
approximately 1"
(25 mm) above
toasted bun.
ForRegulars
10:1
For Quarters
For regular buns, press the lever straight down to dispense
ketchup. For quarter buns, press the lever to left and down
to dispense ketchup. This is repeated on all buns which
require ketchup.
Note: The ketchup dispenser has a REDcap on the end of the
handle for easyidentification.
The ketchup dispenser must be primed before using.
Press down on lever several times to completely
prime.
If Necessary, wipe the bottom of the dispenser with a
clean, moist hand towel after priming.
6 Place
lid
ontopof
container
before
using
dispenser.
Refill Line
If Necessary to
check operation,
set brix cup
under dispenser
and dispense
6 shots of
ketchup into cup.
Note: Allow the
lever to return
fully after each
shot.
6 shots will dispense 2 fl. oz. (60 ml) of ketchup for
regulars and 3 fl. oz. (90 ml) for quarters.

Ketchup Dispenser
Model No.406-AN
Printed in USA 04/2019 © 2019
4
406-505revF-EN
Ordering/ServiceInformation
PRICES
All prices are F.O.B.Prince Castle Service Center
or F.O.B.factory, Carol Stream,Illinois.
All prices are subject to change without notice.
These prices are exclusive of all sales taxes or any
special taxes whichmay beleviedby federal,state,
or citygovernments.
OUTSIDE THE U.S.
Contactyourkitchenequipmentsupplierordesignated
repair facility for parts and service.
NON-SCHEDULED MAINTENANCE
Not applicable.
Cleaning
Empty ketchup from dispenser and discard. Lift the push rod and spring assembly straightup and
out of the container. Then remove cylinder from
container
Troubleshooting
Fill dispenser with warm water. Repeatedly press
actuating lever to pump water and flush out dispenser.
Remove
internal
parts from
container by
pushing
down on
lever and
piston push
rod.Slide
lever out of
the “T”
shaped
hole in
container.
Wash the container and all loose internal parts in a
solution of warm water and detergent. No need to
separate piston ring and spring from push rod.
Rinse all loose parts and container with running
water.
Sanitize dispenser. Use 1 packet of Sanitizer (HCS) to
2-1/2 gallons (8.5 l) of warmwater.
Let air dry.
Note: Do not reassemble dispenser until it is ready to
be used the next day.
WHERE AND HOW TO ORDER REPLACEMENT
PARTS
Toorder replacement parts, look on the back of your
PrinceCastlePriceListforthenameandphonenumber
ofyourlocalPrinceCastleServiceCenter. You may
also callPrinceCastleat1-800-323-2930(orfaxus at
630-462-1460)forthenameofyourlocalservicecenter.
PARTS RETURNS
Toreturn parts to your service center for credit, you
must obtain authorization from your center.
Note: All warranty situations should be handled by
your center.

Ketchup Dispenser
Model No.406-AN
406-505revF-EN
5
Printed in USA 04/2019 © 2019
Minimums May Apply
Exploded View and Parts List

Ketchup Dispenser
Model No.406-AN
Printed in USA 04/2019 © 2019
6
406-505revF-EN
406-152S –MCD, K&M KIT, LID TETHER
Part No.
Description
Qty
406-152
Narrow Lid
3
404-013
Tether
3
406-069RS –MCD KETCHUP SPRING & PISTON KIT
Part No.
Description
Qty
404-069
Piston Ring
2
407-007
Piston Spring
2
404B-068S MCD KETCHUP LEVER KIT
Part No.
Description
Qty
404-068
Lever
2
Parts Kits
406b-INTS –MCD 406 KETCHUP INTERNALS
Part No.
Description
Qty
404-068
Lever
1
404-072
Push Rod
1
404-069
Piston Ring
1
407-007
Piston Spring
1
404-066
Cylinder
1