Pro-Form 300 Zlx Bike User manual

CAUT ON
Read all precautions and instruc-
tions in this manual before using
this equipment. Keep this manual
for future reference.
Serial Number Decal
(under frame)
Model No. PFEVEX74010.0
Serial No.
Write the serial number in the
space above for reference. USER'S MANUAL
QUEST ONS?
If you have questions, or if there are
missing parts, please contact us:
UK
Call: 08457 089 009
From reland: 053 92 36102
Website: www.iconsupport.eu
E-mail: [email protected]
Write:
CON Health & Fitness, Ltd.
c/o H Group PLC
Express Way
Whitwood, West Yorkshire
WF10 5QJ
UK
AUSTRAL A
Call: 1-800-237-173
E-mail:
[email protected]
www.iconeurope.com

2
WARN NG DECAL PLACEMENT
TABLE OF CONTENTS
WARNINGDECALPLACEMENT ..............................................................2
IMPORTANTPRECAUTIONS ................................................................3
BEFOREYOUBEGIN ......................................................................4
ASSEMBLY ...............................................................................5
HOWTOUSETHEEXERCISEBI E .........................................................11
MAINTENANCEANDTROUBLESHOOTING ...................................................19
EXERCISEGUIDELINES ...................................................................21
PARTLIST ..............................................................................22
EXPLODEDDRAWING ....................................................................23
ORDERINGREPLACEMENTPARTS ..................................................BackCover
RECYCLINGINFORMATION.........................................................BackCover
This product should
always be used on a
level surface.
This product is not
intended for
therapeutic use.
Misuse of this machine
may result in serious
injury.
Read user’s manual
prior to use and follow
all warnings and
instructions.
Do not allow children
on or around machine.
User weight must not
exceed 275 pounds.
Replace label if
damaged, illegible,
or removed.
PROFORM is a registered trademark of ICON IP, Inc.
This drawing shows the location(s) of the warning
decal(s). f a decal is missing or illegible, see
the front cover of this manual and request a
free replacement decal. Apply the decal in the
location shown. Note: The decal(s) may not be
shown at actual size.

3
WARN NG: To reduce the risk of serious injury, read all important precautions and
instructions in this manual and all warnings on your exercise bike before using your exercise bike.
CON assumes no responsibility for personal injury or property damage sustained by or through the
use of this product.
1. Before beginning any exercise program,
consult your physician. This is especially
important for persons over age 35 or per-
sons with pre-existing health problems.
2. Use the exercise bike only as described in
this manual.
3. t is the responsibility of the owner to ensure
that all users of the exercise bike are ade-
quately informed of all precautions.
4. The exercise bike is intended for home use
only. Do not use the exercise bike in a com-
mercial, rental, or institutional setting.
5. Keep the exercise bike indoors, away from
moisture and dust. Do not put the exercise
bike in a garage or covered patio, or near
water.
6. Place the exercise bike on a level surface
with at least 2 ft. (0.6 m) of clearance around
the exercise bike. To protect the floor or
carpet from damage, place a mat under the
exercise bike.
7. nspect and properly tighten all parts regu-
larly. Replace any worn parts immediately.
8. Keep children under age 12 and pets away
from the exercise bike at all times.
9. Wear appropriate clothes while exercising;
do not wear loose clothes that could become
caught on the exercise bike. Always wear
athletic shoes for foot protection.
10. The exercise bike should not be used by
persons weighing more than 275 lbs.
(125 kg).
11. The pulse sensor is not a medical device.
Various factors, including the user's move-
ment, may affect the accuracy of heart rate
readings. The pulse sensor is intended only
as an exercise aid in determining heart rate
trends in general.
12. Always keep your back straight while using
the exercise bike; do not arch your back.
13. Over exercising may result in serious injury
or death. f you feel faint or if you experience
pain while exercising, stop immediately and
cool down.
MPORTANT PRECAUT ONS

4
Thank you for selecting the new PROFORM®300 ZLX
exercise bike. Cycling is an effective exercise for
increasing cardiovascular fitness, building endurance,
and toning the body. The 300 ZLX exercise bike pro-
vides an impressive selection of features designed to
make your workouts at home more effective and
enjoyable.
For your benefit, read this manual carefully before
you use the exercise bike. If you have questions
after reading this manual, please see the front cover
of this manual. To help us assist you, note the product
model number and serial number before contacting
us. The model number and the location of the serial
number decal are shown on the front cover of this
manual.
Before reading further, please familiarize yourself with
the parts that are labeled in the drawing below.
Handgrip Pulse Sensor
Seat
Seat Post
Seat Adjustment nob
Leveling Foot
Leveling nob
Wheel
Pedal/Strap
Console
Handlebar
Adjustment nob
Adjustment nob
BEFORE YOU BEG N

5
M10 x 95mm Patch
Screw (76)–4
M8 x 20mm
Patch Screw (74)–4
M6 x 60mm Bolt Set (51)–1
M4 x 16mm
Screw (90)–8
M4 x 5mm
Bright Screw
(91)–1
M8 Split
Washer (75)–8 M8 Washer
(43)–2
M8 Locknut
(72)–4
M6 x 70mm Bolt Set (50)–1
ASSEMBLY
Assembly requires two persons. Place all parts of the exercise bike in a cleared area and remove the packing
materials. Do not dispose of the packing materials until assembly is completed.
n addition to the included tool(s), assembly requires a Phillips screwdriver , an adjustable
wrench , and a rubber mallet .
See the drawings below to identify the small parts needed for assembly. The number in parentheses below each
drawing is the key number of the part, from the PART LIST near the end of this manual. The number following
the key number is the quantity needed for assembly. Note: f a part is not in the hardware kit, check to see if
it has been preassembled. To avoid damaging parts, do not use power tools for assembly.

6
1.
Attach the Rear Stabilizer (3) to the Frame (1)
with two M10 x 95mm Patch Screws (76).
1
3
76
1
2. Attach the Front Stabilizer (2) to the Frame (1)
with two M10 x 95mm Patch Screws (76). 2
276
1
To make assembly easier, read the
information on page 5 before you begin.

7
3
4
6
Adjustment
Holes
1
23
24
75
72
26
91 6
27
3. Loosen the Adjustment nob (27) in the Frame
(1) a few turns.
Orient the Seat Post (6) as shown. Then, pull
the Adjustment nob (27) outward and insert
the Seat Post into the Frame (1). Slide the Seat
Post upward or downward to the desired posi-
tion, and release the Adjustment nob.
Move the Seat Post (6) upward or downward
slightly to make sure that the Adjustment
Knob (27) is engaged in one of the adjust-
ment holes in the Seat Post. Then, tighten the
Adjustment nob.
4. Orient the Seat (23) and the Seat Carriage (24)
as shown.
Attach the Seat (23) to the Seat Carriage (24)
with four M8 Locknuts (72) and four M8 Split
Washers (75).
Next, slide the Seat Carriage (24) onto the Seat
Post (6). Slide the Seat Carriage all the way for-
ward, and tighten the Seat Adjustment nob
(26).
Then, tighten an M4 x 5mm Bright Screw (91)
into the rear of the Seat Post (6).

8
5. Apply some of the included grease to an M6 x
70mm Bolt Set (50).
Orient the Handlebar (5) and the Upright (4) as
shown.
While a second person holds the Handlebar (5)
near the Upright (4), insert the Extension Wire
(59) upward through the Handlebar.
Tip: Avoid pinching the Extension Wire (59).
Attach the Handlebar (5) to the Upright (4) with
the M6 x 70mm Bolt Set (50) and two M8
Washers (43).
Then, attach an M6 x 60mm Bolt Set (51)
through the lower bracket on the Handlebar (5).
5
59
5
43
43
50
51
51
50
4
Grease
Avoid pinching the
Extension Wire (59)
6
6. The Console (13) can use four D batteries (not
included); alkaline batteries are recommended.
MPORTANT: f the Console has been
exposed to cold temperatures, allow it to
warm to room temperature before inserting
batteries. Otherwise, you may damage the
console displays or other electronic compo-
nents. Remove the indicated screw, remove the
battery cover, insert the batteries into the bat-
tery compartment, and then reattach the battery
cover. Make sure to orient the batteries as
shown by the diagrams inside the battery
compartment.
To purchase an optional power adapter, call
the telephone number on the front cover of
this manual. To avoid damaging the console,
use only a manufacturer-supplied power
adapter. Plug one end of the power adapter
into the receptacle on the console; plug the
other end into an outlet installed in accordance
with all local codes and ordinances.
13
Batteries
Batteries
Screw
Battery
Cover

9
8
8. Orient the Upright (4) assembly and the Pivot
Cover (12) as shown.
Slide the Pivot Cover (12) upward to the
Handlebar (5). Tip: Bend and flex the Pivot
Cover slightly to slide it over the Handlebar.
Attach the Pivot Cover (12) to the Handlebar (5)
with four M4 x 16mm Screws (90).
Next, pivot the Handlebar (5) until the hole in
the Handlebar is aligned with an adjustment
hole in the Upright (4).
Tighten an Adjustment nob (27) into the
Handlebar (5) and into an adjustment hole in
the Upright (4). Make sure that the
Adjustment Knob is engaged in one of the
adjustment holes.
4
12
90
90
90
27
Hole
Adjustment
Holes
5
7
90
90
7. While another person holds the Console (13)
near the Handlebar (5), connect the wires on
the Console to the Extension Wire (59) and the
Pulse Wire (61).
Insert the excess wire downward into the
Handlebar (5) or upward into the Console (13).
Tip: Avoid pinching the wires. Attach the
Console (13) to the Handlebar (5) with four M4
x 16mm Screws (90).
Avoid pinching
the wires
13
61
59
5

10
9
10
75
75
75
74
74
58
59
9. Slide the Front Shield Cover (7) upward onto
the Upright (4).
While another person holds the Upright (4) near
the Frame (1), connect the Extension Wire (59)
to the Wire Harness (58).
Insert the Upright (4) into the Frame (1).
Tip: Avoid pinching the wires. Attach the
Upright (4) with four M8 x 20mm Patch Screws
(74) and four M8 Split Washers (75).
Then, slide the Front Shield Cover (7) down-
ward to the Frame (1) and press it into place.
4
7
1
Avoid pinching
the wires
10. Identify the Right Pedal (21), which is marked
with an “R.”
Using an adjustable wrench, firmly tighten the
Right Pedal (21) clockwise into the Right
Crank Arm (19).
Tighten the Left Pedal (not shown) counter-
clockwise into the Left Crank Arm (not shown).
Adjust the strap on the Right Pedal (21) to the
desired position, and press the ends of the
straps onto the tabs on the Right Pedal. Adjust
the strap on the Left Pedal (not shown) in
the same way.
19
Strap
Tab
21
11. Make sure that all parts are properly tightened before you use the exercise bike. Note: Some hard-
ware may be left over after assembly is completed. Place a mat under the exercise bike to protect the
floor or carpet.

11
HOW TO ADJUST THE HE GHT OF THE SEAT
For effective exercise, the seat should be at the
proper height. As you pedal, there should be a slight
bend in your knees when the pedals are in the lowest
position.
To adjust the
seat, first loosen
the adjustment
knob a few turns.
Next, pull the
knob outward,
slide the seat
post upward or
downward to the
desired position,
and then release
the knob. Move
the seat post
upward or
downward
slightly to make
sure that the
knob is engaged
in one of the
adjustment
holes in the seat
post. Then,
tighten the knob.
HOW TO ADJUST THE HOR ZONTAL POS T ON OF
THE SEAT
To adjust the hori-
zontal position of
the seat, first
loosen the seat
adjustment knob a
few turns. Then,
move the seat for-
ward or backward
to the desired
position, and
firmly tighten the
knob.
HOW TO ADJUST THE PEDAL STRAPS
To loosen the
pedal straps, pull
the straps upward.
To tighten the
pedal staps,
adjust the straps
to the desired
position, and
press the ends of
the straps onto
the tabs on the
pedals.
Seat
nob
Holes
Seat Post
Seat
Seat nob
Seat Post
Tab
Strap
HOW TO USE THE EXERC SE B KE

12
HOW TO ADJUST THE ANGLE OF THE
HANDLEBAR
To adjust the
angle of the han-
dlebar, first
loosen the adjust-
ment knob a few
turns. Next, pull
the knob outward,
pivot the handle-
bar to the desired
angle, and then
release the knob
into an adjust-
ment hole. Make
sure that the
knob is engaged
in one of the
adjustment
holes. Then,
tighten the knob.
HOW TO LEVEL THE EXERC SE B KE
If the exercise
bike rocks slightly
on your floor dur-
ing use, turn one
or both of the lev-
eling knobs on the
rear stabilizer and
adjust the leveling
feet until the rock-
ing motion is
eliminated.
Handlebar
Leveling
nobs
Holes
nob

13
FEATURES OF THE CONSOLE
This console offers an array of features designed to
make your workouts more effective and enjoyable.
When you use the manual mode of the console, you
can change the resistance of the pedals with the touch
of a button. While you exercise, the console will dis-
play continuous exercise feedback. You can even
measure your heart rate using the handgrip pulse sen-
sor.
The console offers sixteen preset workouts. Each
workout automatically changes the resistance of the
pedals and prompts you to vary your pedaling speed
as it guides you through an effective workout.
The console also features the iFit interactive workout
system, which enables the console to accept iFit cards
containing workouts designed to help you achieve
specific fitness goals.
For example, lose unwanted pounds with the 8-week
Weight Loss workout. iFit workouts control the resis-
tance of the pedals while the voice of a personal
trainer coaches you through your workouts. iFit cards
are available separately. To purchase iFit cards, go
to www.iFit.com or see the front cover of this man-
ual. iFit cards are also available at select stores.
You can even connect your MP3 player or CD player
to the console sound system and listen to your favorite
workout music or audio books while you exercise.
To use the manual mode, see page 14. To use a
preset workout, see page 16. To use an iFit work-
out, see page 17. To use the sound system, see
page 17. To change the console settings, see page
18.
Note: Before using the console, make sure that batter-
ies are installed (see step 6 on page 8). If there is a
sheet of plastic on the display, remove the plastic.
Volume
Buttons
Workouts
Button
Display
Button
CONSOLE D AGRAM
Resistance
Buttons

14
HOW TO USE THE MANUAL MODE
1. Begin pedaling or press any button on the
console to turn on the console.
When you turn on the console, the display will
light. The console will then be ready for use.
2. Select the manual mode.
Each time you turn on the console, the manual
mode will be selected.
If you have selected a workout, press the Certified
Personal Trainer Workouts button (see the draw-
ing on page 13) repeatedly until zeros appear in
the display.
3. Change the resistance of the pedals as
desired.
As you pedal,
change the resis-
tance of the
pedals by press-
ing the resistance
increase and
decrease buttons
(see the drawing
on page 13) repeatedly. Note: After you press the
buttons, it will take a moment for the pedals to
reach the selected resistance level.
4. Follow your progress with the display.
The console offers several display modes. The
display mode that you select will determine which
workout information is shown. Press the Display
button (see the drawing on page 13) repeatedly to
select the desired display mode.
The display can show the following workout infor-
mation:
Time—When the manual mode is selected, this
display will show the elapsed time. When a work-
out is selected, the display will show the time
remaining in the workout instead of the elapsed
time.
Speed—This display will show your pedaling
speed, in miles per hour (MPH) or kilometers per
hour ( M/H).
Distance—This display will show the distance you
have pedaled, in miles or kilometers.
Calories—This display will show the approximate
number of calories you have burned.

15
Pulse—This display will show your heart rate
when you use the handgrip pulse sensor (see step
5 below).
Resistance—This display will show the resistance
level of the pedals for a few seconds each time
the resistance level changes.
Profile—When a workout is selected, this display
will show a profile of the resistance settings for the
workout.
Display Settings—The console offers a display
settings mode that can be entered when the words
HOLD DISPLAY FOR SETTINGS appear in the
display. To change the display settings, see HOW
TO CHANGE THE CONSOLE SETTINGS on page
18.
Change the volume level of the console by press-
ing the Volume increase and decrease buttons
(see the drawing on page 13).
Note: The console can show pedaling speed and
distance in either miles or kilometers. The letters
MPH or M/H will appear in the display to show
which unit of measurement is selected. To change
the unit of measurement, see step 3 of HOW TO
CHANGE THE CONSOLE SETTINGS on page
18.
5. Measure your heart rate if desired.
f there are
sheets of plastic
on the metal
contacts on the
handgrip pulse
sensor, remove
the plastic. To
measure your
heart rate, hold
the handgrip
pulse sensor with
your palms resting against the metal contacts.
Avoid moving your hands or gripping the con-
tacts tightly.
When your pulse is detected, dashes will appear
in the display, and then your heart rate will be
shown. For the most accurate heart rate reading,
hold the contacts for at least 15 seconds. Note: If
you continue to hold the handgrip pulse sensor,
the display will show your heart rate for up to 30
seconds.
If the display does not show your heart rate, make
sure that your hands are positioned as described.
Be careful not to move your hands excessively or
to squeeze the metal contacts tightly. For optimal
performance, clean the metal contacts using a soft
cloth; never use alcohol, abrasives, or chemi-
cals to clean the contacts.
6. When you are finished exercising, the console
will turn off automatically.
If the pedals do not move for several seconds, a
tone will sound, the console will pause, and the
time will flash in the display. To resume your work-
out, simply resume pedaling.
If the pedals do not move for several minutes and
the buttons are not pressed, the console will turn
off and the display will be reset.
Contacts

16
HOW TO USE A PRESET WORKOUT
1. Begin pedaling or press any button on the
console to turn on the console.
When you turn on the console, the display will
light. The console will then be ready for use.
2. Select a preset workout.
To select a preset workout, press the Certified
Personal Trainer Workouts button repeatedly until
the profile of the desired workout appears in the
display.
The workout time and a profile of the resistance
levels for the workout will appear in the display.
3. Begin pedaling to start the workout.
Each workout is divided into one-minute seg-
ments. One resistance level and one target speed
are programmed for each segment. Note: The
same resistance level and/or target speed may be
programmed for consecutive segments.
During the workout, the workout profile will show
your progress. The flashing segment of the profile
represents the current segment of the workout.
The height of the flashing segment indicates the
resistance level for the current segment.
At the end of each segment of the workout, a
series of tones will sound and the next segment of
the profile will begin to flash. The resistance level
and the target speed will also appear in the dis-
play.
If a different resistance level and/or target speed is
programmed for the next segment, the resistance
level and/or the target speed will flash in the dis-
play for a few seconds to alert you. The resistance
of the pedals will then change.
As you exercise,
you will be
prompted to keep
your pedaling
speed near the
target speed for
the current seg-
ment. When an
upward-pointing arrow appears in the display,
increase your speed. When a downward-pointing
arrow appears in the display, decrease your
speed. When no arrows appear, maintain your cur-
rent speed.
MPORTANT: The target speed is intended only
to provide motivation. Your actual speed may
be slower than the target speed. Make sure to
exercise at a speed that is comfortable for you.
If the resistance level for the current segment is
too high or too low, you can manually override the
setting by pressing the resistance buttons.
MPORTANT: When the current segment of the
workout ends, the pedals will automatically
adjust to the resistance level for the next seg-
ment.
The workout will continue in this way until the last
segment ends. To stop the workout at any time,
stop pedaling. A tone will sound, the console will
pause, and the time will begin to flash in the dis-
play. To resume the workout, simply resume
pedaling.
4. Follow your progress with the display.
See step 4 on page 14.
5. Measure your heart rate if desired.
See step 5 on page 15.
6. When you are finished exercising, the console
will turn off automatically.
See step 6 on page 15.
Profile

17
HOW TO USE AN F T WORKOUT
iFit cards are available separately. To purchase iFit
cards, go to www.iFit.com or see the front cover of this
manual. iFit cards are also available at select stores.
1. Begin pedaling or press any button on the
console to turn on the console.
When you turn on the console, the display will
light. The console will then be ready for use.
2. nsert an iFit card and select a workout.
To use an iFit workout, insert an iFit card into the
iFit slot; make sure that the iFit card is oriented so
that the metal contacts are face down and are fac-
ing the slot. When the iFit card is properly
inserted, the indicator next to the slot will light and
text will appear in the display.
Next, select the desired workout on the iFit card
by pressing the increase and decrease buttons
next to the iFit slot.
A moment after you select a workout, the voice of
a personal trainer will begin guiding you through
your workout.
iFit workouts function in the same way as preset
workouts. To use the workout, see steps 3 to 6
starting on page 16.
3. When you are finished exercising, remove the
iFit card.
Remove the iFit card when you are finished exer-
cising. Store the iFit card in a secure place.
HOW TO USE THE SOUND SYSTEM
To play music or audio books through the console
sound system while you exercise, plug the included
audio cable into the jack on the console and into a
jack on your MP3 player or CD player; make sure
that the audio cable is fully plugged in.
Next, press the play button on your MP3 player or CD
player. Adjust the volume level using the volume con-
trol on your MP3 player or CD player or press the
Volume increase and decrease buttons on the con-
sole.
When not in use, unplug the audio cable from the jack
on the console.
iFit Slot
iFit Card

18
HOW TO CHANGE THE CONSOLE SETT NGS
The console features a display settings mode that
allows you to select a backlight option and to select a
unit of measurement for the console. Follow the steps
below to change the console settings.
1. Enter the display settings mode.
To enter the display settings mode, first press the
Display button repeatedly until the words HOLD
DISPLAY FOR SETTINGS appear in the display.
Then, press and hold the Display button until the
display settings information appears in the display.
2. Select a backlight option if desired.
The console has three backlight options. The ON
option keeps the backlight on while the console is
on. The AUTO option keeps the backlight on only
while you are pedaling. The OFF option turns the
backlight off.
An X will appear next to the currently selected
backlight option. To change the backlight option,
press the resistance increase and decrease but-
tons to choose the desired backlight option.
Then, press the Display button to proceed to the
next option.
3. Select a unit of measurement if desired.
The console can show pedaling speed and dis-
tance in either miles or kilometers.
The word ENGLISH for English miles or the word
METRIC for metric kilometers will appear in the
display. An X will appear next to the currently
selected unit of measurement.
To change the unit of measurement, press the
resistance increase and decrease buttons to
choose the desired unit of measurement.
4. Exit the display settings mode.
Press the Display button to save your settings and
exit the display settings mode.

19
Inspect and tighten all parts of the exercise bike regu-
larly. Replace any worn parts immediately.
To clean the exercise bike, use a damp cloth and a
small amount of mild soap. MPORTANT: To avoid
damage to the console, keep liquids away from
the console and keep the console out of direct
sunlight.
CONSOLE TROUBLESHOOT NG
If the console display becomes dim, replace all the
batteries at the same time. See assembly step 6 on
page 8 for replacement instructions.
If the console does not display your heart rate when
you use the handgrip pulse sensor, see step 5 on
page 15.
HOW TO ADJUST THE REED SW TCH
If the console does not display correct feedback, the
reed switch should be adjusted. To adjust the reed
switch, you must first remove the left pedal, the left
disc cover, and the left pedal disc (see the instructions
below).
Using an adjustable wrench, turn the left pedal clock-
wise and remove it.
Next, rotate the
Left Crank Arm
(20) to a vertical
position with the
end of the Left
Crank Arm point-
ing downward.
Using a flat
screwdriver,
release the tabs
on each point of
the left Disc
Cover (18). Carefully work the left Disc Cover over the
Left Crank Arm (20) and remove the left Disc Cover.
Next, rotate the Left
Crank Arm (20) to a
vertical position with
the end of the Left
Crank Arm pointing
upward. Rotate the
left Pedal Disc (17)
clockwise to release
it from the Left Shield
(11). Then, work the
left Pedal Disc upward and remove it from the Left
Crank Arm (20).
Locate the Reed Switch (57). Loosen, but do not
remove, the two M4 x 12.7mm Flange Screws (63).
Next, rotate the Left Crank Arm (20) until a Magnet
(55) is aligned with the Reed Switch (57). Slide the
Reed Switch slightly toward or away from the Magnet.
Then, retighten the M4 x 12.7mm Flange Screws (63).
Rotate the Left Crank Arm (20) for a moment. Repeat
these actions until the console displays correct feed-
back.
When the reed switch is correctly adjusted, reattach
the left pedal disc, the left disc cover, and the left
pedal.
MA NTENANCE AND TROUBLESHOOT NG
20 18
Tab
Tab
20
17
11
57
63
55 20

20
HOW TO ADJUST THE DR VE BELT
If you can feel the pedals slip while you are pedaling,
even when the resistance is adjusted to the highest
level, the drive belt may need to be adjusted.
To adjust the drive belt, you must first remove the right
pedal, the seat post, the top shield cover, the rear
shield cover, the front shield cover, the right disc
cover, the right pedal disc, and the right shield (see
the instructions below).
Using an adjustable wrench, turn the Right Pedal (21)
counterclockwise and remove it.
Next, remove the indicated Adjustment nob (27) and
remove the Seat Post (6).
Using a flat screwdriver, remove the Top Shield Cover
(8) and the Rear Shield Cover (9). Then, use the flat
screwdriver to release the Front Shield Cover (7).
Rotate the Right Crank Arm (19) to a vertical position
with the end of the Right Crank Arm pointing down-
ward.
Using a flat screwdriver, release the tabs on each
point of the right Disc Cover (18). Carefully work the
right Disc Cover over the Right Crank Arm (19) and
remove the right Disc Cover. Note: See the drawings
on page 19 for more detail.
Next, rotate the Right Crank Arm (19) to a vertical
position with the end of the Right Crank Arm pointing
upward.
Rotate the right Pedal Disc (17) clockwise to release it
from the Right Shield (10).
Then, work the right Pedal Disc (17) upward and
remove it from the Right Crank Arm (19).
See the EXPLODED DRAWING on page 23 and
remove the M4 x 19mm Screws (89) and the M4 x
25mm Screws (62) from the Right and Left Shields
(10, 11). Then, remove the Right Shield.
Next, loosen the M6 x 20mm Hex Screw (85). Then,
tighten the M10 x 50mm Hex Screw (86) until the
Drive Belt (54) is tight.
When the Drive Belt (54) is tight, tighten the M6 x
20mm Hex Screw (85).
Then, reattach the right shield, the right pedal disc, the
right disc cover, the front shield cover, the rear shield
cover, the top shield cover, the seat post, and the right
pedal.
10
18 17
27
21
19
7
9
8
6
54
85
86