ProArc TR-0104 User manual

OWNER’S MANUAL
Important
：
Read these instructions before installing, operating or servicing this product.
POSITIONING SYSTEM AND ACCESSORIES
MODEL
：
TR – 0104
DIGITAL TURNING ROLL
Serial number
：
2101001 ~ and later
Date : Jan. 06, 2021
UNITED PROARC CORPORATION
No. 3 Gungye 10th Road, Pingjen Ind. Park, Tel No：88634696600
Pingjen City, Taoyuan 324, Taiwan Fax No：88634694499
http：//www.proarc.com.tw E-Mail：[e-mail]
RD-8459AE

TABLE OF CONTENTS
Introduction
Specification
Operator controls
Part list
Circuit diagram
Introduction............................................................................................................i
Safety precautions ..............................................................................................ii
Limited Warranty...................................................................................................iii
1.1 Specification ...................................................................................................1
1.2 Installation hole...............................................................................................2
2.1 Control panel ..................................................................................................3
2.2 Operation ......................................................................................................4
2.3Adjustment procedure.....................................................................................5
3.1 Parts list – Driver roll (TR-0104P) ...................................................................6
3.2 Parts list – Idler roll (TR-0104I) .......................................................................7
3.3 Parts list – Control box....................................................................................8
4. Circuit…............................................................................................................9

i
INTRODUCTION
A procedure, which, if not properly followed, may cause injury to the operator
or others in the operating area.
Equipment Identification
Receipt of equipment
The identification number specification or part number, model, and serial
number of this unit usually appears on a nameplate attached to the control
panel, record these numbers for future reference.
When you receive the equipment, check it against the shipping documents.
Make sure it is complete and inspect the equipment for possible damage
during shipping. If there is any damage, notify the carrier immediately to file a
claim.
Furnish complete information concerning damage claims or mistake(s) in
shipment to United Pro'Arc Corporation：No. 3 Gungye 10th Road, Pingjen Ind.
Park, Pingjen City, Taoyuan 324, Taiwan. Include the equipment identification
number along with a description of the parts in question.
Move the equipment to the installation site before uncrating the unit. Use care
to avoid damaging the equipment when using bars, hammers, etc. to uncrate
the unit.
WARNING

ii
SAFETY PRECAUTIONS
Operation and maintenance involves potential hazards. All operators and
perso
nnel should be alerted to possible hazards and precautions should be
taken to prevent possible injury.
Electrical safety
Maintenance
Individual safety
Machine：
﹡The counter, safety device against excess current and electrical installation,
are compatible with its maximum power and its main voltage.
﹡The connection, single-phase or three-phase, is possible on a stand
compatible with the plug of its cable link.
﹡If the cable is connected with the electrical network, the earth must never be
cut by the protection device against electrical shocks.
Work Place：
﹡Be very careful to avoid contact between metal part and phase conductor
and the neutral of electric network.
﹡Electrical messes of different electrical machine and apparatus are
connected between themselves and with the terminal of earth neutral wire.
Interventions：
﹡Before control and repair, see the apparatus is switched off and insulated.
﹡Connection with fixed installation cable is impossible.
﹡It’s on “Stop” and connection is impossible.
﹡Some apparatus are provided with starting circuit HT HF (with a plate). Never
enter into the corresponding switch cupboard.
﹡Only qualified persons are authorized for intervention concerning electrical
installation.
﹡Often check the insulation and connection good state of apparatus and
electrical accessories: taps, appliance cords, coatings, switch, extension
cords, etc.
﹡Maintenance and repair of insulating coatings operations are very important.
﹡Do repair with a specialist or better replace defective accessories.
﹡Check regularly the right adjustment and the non-heating of electrical
connections.
﹡The operator must be dressed and protected in relation with his work.
﹡Avoid contacting metal parts connected or accidentally connected.
﹡Wear leather gloves with gauntlet.
﹡Safety clothes: gloves, apron, safety shoes protect the operator and his
assistants against burns of hot parts, projections and slag.
WARNING

ii
SAFETY PRECAUTIONS
Gases and fumes
Fire
Noise
Protection goggle
* Gases and fumes produced during the plasma cutting or welding process
can be dangerous and hazardous to your health.
﹡Ventilation must be adequate to remove gases and fumes during
operation.
﹡Keep all fumes and gases from the breathing area.
﹡Use an air supplied respirator if ventilation is not adequate to remove all
fumes and gases.
﹡Oil or grease in the presence of oxygen may ignite and burn violently.
Keep cylinders, valves, couplings, regulators, hoses, and other apparatus
clean and free from oil and grease. Oxygen cylinders and apparatus
should not be handled with oily hands or gloves. Do not allow an oxygen
stream to contact oily or greasy surfaces.
﹡Do not use oxygen as a substitute for compressed air.
﹡Fire can be caused by hot slag and sparks.
﹡Remove combustibles from working area or provide a fire watch.
﹡Do not cut containers that have held combustibles. Remove all flammable
and combustible materials in the operating area that may be ignited by
sparks.
﹡Noise can cause permanent hearing loss.
﹡Wear proper protective ear muffs or plugs.
﹡Make sure others in the operating are protected from noise.
﹡Welding radiation may cause permanent sight damage
Eyes protection goggle recommended

iii
LIMITED WARRANTY
UNITED PROARC CORPORATION warrants all new equipment to be free from defects in material and
workmanship, provided that the equipment is installed and operated according to instructions stated in this
manual.
UNITED PROARC’s obligation under this warranty policy is expressly limited to the replace or repair, at its
option, of the defected part only. ProArc’s option to repair or replacement of a defected part under this
warranty shall be based on FOB Taiwan basis.
UNITED PROARC CORPORATION shall not be liable for any loss or consequential damage or express
accruing directly or indirectly from the use of equipment covered by this warranty.
This warranty supersedes all previous ProArc warranties and is exclusive with no other guarantees or
warranties expressed or implied.
This warranty excludes the consumable parts that are used in normal operation.

1
1.1 SPECIFICATION
Model Unit TR ‒0104
Input power --- 1 Phase, AC 110 ~ 240V, 50/60 Hz
Turning capacity Kg 1,000
Load capacity (Drive + Idler) Kg 1,000
Speed range mm / min 80 ~ 1,600
Diameter range (G / G1) mm ψ20 ~ψ500 /ψ400 ~ψ800
Drive motor --- PMDC Motor, 65W
Roller type PU
Roller diameter (E) mm ψ200
Roller width (F) mm 50
Overall length (A) (Drive / Idler) mm 470 / 450
Overall width (B) (Drive / Idler) mm 320 / 160
Overall height (C) mm 334
Roller center to base (D / D1) mm 234 / 192
Net weight (Drive / Idler) Kg 54 (37 / 17)

2
1.2 INSTALLATION HOLE

3
2.1 CONTROL PANEL
Operation Panel
：
1. Stop button.
2. Power socket.
3. Forward / Reverse switch.
4. Speed adjustment Knob.
5. Foot switch.
6. Panel display
7. Power cord.

4
2.2 OPERATION
1. Power cord：
Connect power to 100V~240VAC single phase power.
2. Power switch (SW1)：
I = On，O = Off
3. Forward / Reverse switch (SW2)：
Reverse ( ) / Forward ( )
4. Stop：
Press the Stop button to pause all motion and disable all control.
Rotate the Stop button clockwise to reset.
5. Speed Adjustment Knob (VR1)：
Rotate clockwise to increase speed, counter clockwise to decrease speed.
6. Foot switch (F.S)：
The foot switch is alternative type switch pressing it once and release would activate the roller.
Pressing it the second time to stop the roller.
7. Fuse holder (Fuse)：
Overload protection.

5
2.3 MAIN WHEEL ADJUSTMENT PROCEDURE
Step 1：
Step 2：
Step3：
Use 17mm wrench and adjust
the nut in clockwise direction until
the PU roller moves.
Press the rollers with approximate
20-30 kg pressure and check for any
slip on the PU rollers.
Start the machine, then adjust
the speed to 50%.

6
3.1 PARTS LIST ―DRIVER ROLL ( TR-0104 P )
Item.
Part No.
Description
Q’ty.
Remark
1
5118-02271103030-10
Screw
2
2 0121-2000 Washer 4
3 5041-1030000-10 Pu wheel with bearing 2
5041-1030100-10
Pu wheel
2
＊
0301-0403
Bearing
4
4 5118-02271103040-10 Spacer 4
5 0123-2000 Hex nut 2
0122-2000
Spring washer
2
6
5041-1020000-10
Main drive wheel
1
7 ＊ 0311-2002 Fish-Eye bearing 1
8 5118-02271104020-10 Internal Stud 1
9
＊
0361-1104-9
Motor w/Cable & Terminals
1
＊
3169-1224-9
Encoder w/Connector & Cover
1
10 ＊ 0351-0109 Gear reducer 1
11 ＊ 0352-0501 Worm reducer 1
12
5118-02271101000-11
Main wheel assembly
1
13
5118-02271106010-10
Motor cover
1
＊Recommended spare parts

7
3.2 PARTS LIST ―IDLER ROLL ( TR-0104 I )
Item.
Part No.
Description
Q’ty.
Remark
1
5118-02271103030-10
Screw
2
2
0121-2000
Washer
4
3
5041-1030000-10
Pu wheel with bearing
2
5041-1030100-10 Pu wheel 2
＊
0301-0403 Deep-groove ball bearing 4
4 5118-02271103040-10 Spacer 4
5 0123-2000 Nut 2
0122-2000 Spring washer 2
6 5118-02271115000-11 Idler wheel assembly 1
＊Recommended spare parts

8
3.3 PARTS LIST ―CONTROL BOX
Item.
Part No.
Description
Q’ty.
Remark
1
3216-0006
Knob
1
VR1
＊ 3747-1001 Potentiometer 1 VR1
2
3213-4007
Toggle switch
1
3
＊
3922-1310
Printed circuit board
1
RPM
＊
3922-1310-1
Printed circuit board
1
Encoder
4 3214-2009 Push button 1 Stop
5
3242-1118
Foot switch
1
Cable 3M
6
3445-2009
Power socket
1
7
3445-0001
AC Power cord
1
Option (Standard)
3456-0003 AC Power cord 1 Option (European)
3456-0004
AC Power cord
1
Option (Australian)
3456-0005
AC Power cord
1
Option (U.K)
8
＊
6651-1010-1
Printed circuit board
1
Motor speed
9 3326-0008 Power Supply 1 P.S
10
3545-5001
Grounding copper bar
1
11
5118-02271413000-10
Control box electrical panel
1
12
5118-02271412000-10
Control box cover
1
＊Recommended spare parts

9
4. CIRCUIT DIAGRAM