probst EASYFILL EF-H User manual

51700003 EF-H
EF-H
V6
5170.0003
EASYFILL EF-H Paver Jointing Device
Translation of original operating instructions
Operating Instructions
5170.0003
V6
GB
EF-H
EASYFILL EF-H Paver Jointing Device

Bitte beachten Sie, dass das Produkt ohne vorliegende Betriebsanleitung in Landessprache nicht
eingesetzt / in Betrieb gesetzt werden darf. Sollten Sie mit der Lieferung des Produkts keine
Betriebsanleitung in Ihrer Landessprache erhalten haben, kontaktieren Sie uns bitte. In Länder der
EU / EFTA senden wir Ihnen diese kostenlos nach. Für Länder außerhalb der EU / EFTA erstellen wir
Ihnen gerne ein Angebot für eine Betriebsanleitung in Landessprache, falls die Übersetzung nicht
durch den Händler/Importeur organisiert werden kann.
Please note that the product may not be used / put into operation without these operating
instructions in the national language. If you did not receive operating instructions in your national
language with the delivery of the product, please contact us. In countries of the EU / EFTA we will
send them to you free of charge. For countries outside the EU / EFTA, we will be pleased to provide
you with an offer for an operating manual in the national language if the translation cannot be
organised by the dealer/importer.

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Contents
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1Contents
1Contents ................................................................................................................................................................. 2
2EC-Declaration of Conformity ............................................................................................................................... 3
1Safety...................................................................................................................................................................... 4
1.1 Safety symbols .................................................................................................................................................4
1.2 Safety Marking .................................................................................................................................................4
1.3 Definition skilled worker / specialist................................................................................................................4
1.4 Personal safety requirements ......................................................................................................................... 5
1.5 Protective equipment ...................................................................................................................................... 5
1.6 Accident prevention......................................................................................................................................... 5
1.7 Function Control............................................................................................................................................... 5
1.7.1 General..................................................................................................................................................... 5
2General.................................................................................................................................................................... 6
2.1 Authorized use .................................................................................................................................................6
2.1.1 Unauthorized alterations ........................................................................................................................6
2.2 Survey and construction .................................................................................................................................. 7
2.3 Technical data................................................................................................................................................... 7
3Adjustments ........................................................................................................................................................... 8
3.1 General..............................................................................................................................................................8
4Operation ............................................................................................................................................................... 9
4.1 Device operation ..............................................................................................................................................9
5Maintenance and care ..........................................................................................................................................12
5.1 Maintenance....................................................................................................................................................12
5.1.1 General....................................................................................................................................................12
5.1.2 Overload protection...............................................................................................................................13
5.1.3 Counter bearing rollers ..........................................................................................................................14
5.1.4 Chain tensioning .....................................................................................................................................15
5.1.5 Tension of the V-belt ............................................................................................................................. 16
5.2 Repairs ............................................................................................................................................................ 16
5.3 Change of brushes ..........................................................................................................................................17
5.4 Safety procedures .......................................................................................................................................... 18
5.5 Hints to the identification plate..................................................................................................................... 19
5.6 Hints to the renting/leasing of PROBST devices........................................................................................... 19

Operatimg Instructions
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EC-Declaration of
Conformity
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2EC-Declaration of Conformity
Pos:1.2 /02 Konformit ät serklärung /Hersteller @ 0\m od21_2.d oc @ 5355 @
Declaration of conformity
Description:
Type:
Order-Nr.:
EASYFILL EF-H Paver Jointing Device
EF-H
5170.0003
Manufacturer:
Probst GmbH
Gottlieb-Daimler-Straße 6
D-71729 Erdmannhausen
[email protected]e www.probst-handling.de
Pos:1.3 /02 Konf oritätserklär ung/1 neu_MRL_2 00 6/42/EG ( v orher 98/37/EG) @ 0\m od39_2. doc @ 51 87 @
Complies with the following provisions applying to it
EC-machinery directive 2006/42/EG
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Applied harmonized standards in particular
EN ISO 12100-1 (ISO 12100-1)
Safety of machinery; Basic concepts, general principles for design,
Part 1: Basic terminology, methodology
EN ISO 12100-2 (ISO 12100-2)
Safety of machinery; basic concepts, general principles for design;
Part 2: principles and specifications
Pos:1.5 /02 K onformitätserklär un g/2 ne u_Allgem ein_DIN EN I SO 13857 (vor her E N 294) @ 0\m od42_2 .doc @ 521 5 @
DIN EN ISO 13857
Safety of machinery ― Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO
13857:2008)
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DIN EN 349 (ISO 13854)
Minimum distance to avoid squeezing any parts of the body
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Authorized person for EC-dokumentation:
Name: J. Holderied
Address: Probst GmbH; Gottlieb-Daimler-Str. 6; D-71729 Erdmannhausen
Signature, informations to the subscriber:
Erdmannhausen, 09.05.2016..........................................................................
(M. Probst, Managing director)

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Safety
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1Safety
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1.1 Safety symbols
Danger to life!
Identifies imminent hazard. If you do not avoid the hazard, death or severe injury will result.
Hazardous situation!
Identifies a potentially hazardous situation. If you do not avoid the situation, injury or damage to property can
result.
Prohibition!
Identifies imminent a prohibition. If you do not avoid the prohibition, death and severe injury, or damage to
property will result.
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1.2 Safety Marking
WARNING SIGN
Symbol
Meaning
Order-No.:
Size:
Danger of squeezing the hands.
2904.0221
2904.0220
2904.0107
30 mm
50 mm
80 mm
REGULATORY SIGN
Symbol
Meaning
Order-No.:
Size:
Each operator must have read and understood the operating
instructions
2904.0665
2904.0666
30 mm
50 mm
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1.3 Definition skilled worker / specialist
Only skilled workers or specialists is it allowed to carry out the installation,- maintenance, - and repair work on these
device!
Skilled workers or specialists must have for the following points (if it applies for
these device), the necessary professional knowledge.
●for mechanic
●for hydraulics
●for pneumatics
●for electrics

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Safety
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1.4 Personal safety requirements
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●Each operator must have read and understood the operating instructions.
●Only qualified, authorized certificated personal is allowed to operate the device and all devices which are
connected (lifting equipment).
●The manual guiding is only allowed for machines with handles.
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1.5 Protective equipment
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<
The protective equipment must consist, according to the safety regulations of
the following parts:
●Protective clothing
●Safety gloves
●Safety shoes
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1.6 Accident prevention
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●The workplace has to be covered for unauthorized persons, especially children.
●Take care in case of thunderstorm!
●The workplace has to be sufficiently illuminated.
●Take care with handling wet, dirty and not solidified components.
●The working with the device in case of atmospheric editions under 3° C (37,5° F) is forbidden!
Because the goods could be fall down caused by dampness or freezing.
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1.7 Function Control
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1.7.1 General
●Before using the device check the functions and the working condition.
●Maintenance and lubrication are only permitted when device is shut down!
●Do not use the device, until all faults which can cause safety hazards are removed.
●If there are any cracks, splits or damaged parts on any parts of the device, immediately stop using it.
●The operating instructions must be available at the workplace every time.
●Do not remove the data-plates of the machine.
●Unrecognisable information signs must be replaced.
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General
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2General
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2.1 Authorized use
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The EASY-FILL device (EF-H) is designed to fill paver joints. The (EF-H) is equipped in standard with special
brushes to achieve best results for paver jointing with dry sand as well as flushing in the sand with water.
The two rotating brushes are overlapping and they are driven by a powerful benzine engine. The rotating
brushes are creating a forward drive at the same time.
It can not be avoided that sometimes, a paver or any other kind of debris, will get in between the rotating
brushes and blocks the movement. In order to avoid any damage on both brushes and drives, the EF-H disposes
of an overload protection.
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●The device is only designed for the use specified in this documentation.
●Every other use is not authorized and is forbidden!
●All relevant safety regulations, corresponding legal regulations, especially regulations of the declaration of
conformity, and additional local health and safety regulations have to be observed.
Prior to every operation the user must ensure that:
●the equipment is suited to the intended operation, the functioning and the working condition of the
equipment is examined, and the loads are suitable to be handled.
Any doubts about instructions should be raised with the manufacturer prior to use.
2.1.1 Unauthorized alterations
All unauthorized alterations of the device and the use of any self-made additional equipment
could cause danger and are therefore forbidden!!
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General
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2.2 Survey and construction
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1
Water connection with water tap
7
Oil drain
2
Foldable handle
8
Height adjustable for brushes
3
Tank filter cap
9
Brushes
4
Recoil starter grip
10
Height adjustment for Handle
5
Start/Stop lever
11
Strapping point for transportation
6
Oil filter cap
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2.3 Technical data
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The exact technical data ( carrying capacity, dead weight, etc.) is specificated in the attached technical data sheet.
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Adjustments
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3Adjustments
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3.1 General
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To move the handle from the transportation position into
the working position proceed as follows:
●Pull and turn one of the two spring loaded pins (1).
●Pull and turn the other the spring loaded pins (1).
●Pull up the handle into desired position and lock the
spring loaded pin at the same time
(see picture).
●Afterwards lock and turn the facing spring loaded pin.
●The handle can be locked in three operating positions
(2) depending on the operator.
●To make alterations in the setting, pull and turn both
spring loaded pins (1) out and move the handle into
the desired position.
●Afterwards lock both spring loaded pins (1).
●To flush sand in with water, the water tap has to be
connected to a water hose (see ).
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Operation
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4Operation
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4.1 Device operation
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Before starting the engine, the brushes should be winded up by the spindle (2), so that they are not touching the ground
any more
●Then move the Start/Stop lever completely forward in the
joke-position (2).
●Open petrol tap on the engine.
●Start engine by pulling the recoil starter grip (3).