ProFurl NDE 42 User manual


2
MOTORIZE PROFURL SYSTEMS

CONTENTS
3
Pages
4
5
5-6
7
8
9
10
11
12
12
13
13
14
15
16
17
18
19
20
Preliminary cautions
Fitting t e mec anical parts :
• Adaptation of t e original forestay
• Fitting eig t of t e gear motor above deck
• Fitting t e gear motor
• Cutting extrusions to lengt
Connecting an electric system
Connecting a ydraulic system
Finis ing fitting
Use of t e manual override
Spare parts :
• NDE C 42
• NDE R 42
• NDE 52
• NDH C 42
• NDH R 42
• NDH 52
Dimensions of models 42
Dimensions of models 52

RECEIPT OF GOODS
All goods must be c ecked on delivery and t e purc aser s ould claim from t e carrier wit in seven
days in t e event of loss or damage.
CAUTION !
1- - Before connecting t e system to t e electric or ydraulic circuit, please try first to furl and unfurl t e
sail manually wit t e andle supplied.
2- T e PROFURL motorized reefing-furling systems are extremely powerful. Please carefully follow t e
safety recommendations below :
• Never leave a andle inserted in t e socket used for manual override (located at rear end of
gear motor). Fit t e cap over t e socket as soon w en t e andle removed.
• Disconnect t e control box and electrical circuits w en t e system is not in use, especially w en
c ildren are on board
• W en furling c eck t at t e jib s eets are running free and are not jammed.
• Keep clear from t e system during operation.
MEANING OF SYMBOLS USED IN THIS MANUAL :
: may cause p ysical injury if not strictly followed
: may cause material damage if not strictly followed
4

T e PROFURL motorized eadsail reefing-furling systems are designed to be fitted over t e existing
forestay.
T e following components are identical to a PROFURL manual system:
- extrusions and connectors. T e gear motor replaces t e drum mec anism found on a manual PROFURL
system. Please c eck assemblies of t ese components in t e standard drum Installation Manual, pages
18 and 19.
- alyard swivel (pages 20 and 25) and Wrapstop (page 17)
FITTING THE MECHANICAL PARTS
ADAPTATION OF THE ORIGINAL FORESTAY
T e toggle (47) - please see page 2 - supplied must be attac ed directly onto t e stem ead
c ainplate and to t e bottom eye of t e forestay. No ot er fitting s ould be inserted between t e
toggle and t e c ainplate.
I - ORIGINAL FORESTAY WITH EYE AN A JUSTMENT PLATES
Accurately measure t e overall lengt pin to pin of your forestay.
• If an eye and adjustment plates are fitted please mark t e position of t e eye between t e plates.
• If a turnbuckle is fitted, please mark t e adjustment position of t e turnbuckle: t is will maintain your
existing mast rake and forestay tension.
5
ADAPTATION OF THE FORESTAY
a) T e adjustment plates s ould be completely removed
b) T e toggle supplied wit t e system s ould replace t e adjustment
plates.
• S ould t e forestay be too s ort: fit t e adjustment plates or a
standard toggle at t e top of t e stay, or fit a new forestay.
• S ould t e forestay be too long it s ould be s ortened to t e
correct lengt and a new eye swaged at t e bottom of t e stay.

MODIFICATION OF THE FORESTAY
You s ould c eck, modify or c ange your forestay to ave an eye at
t e bottom of your turnbuckle.
Fit t e PROFURL toggle (47) supplied between t e bottom eye of t e
forestay and t e toggle, fit t e pin (48) supplied, wit out using any ot er
part in t is assembly.
C eck on your turnbuckle t at dimensions M and diameter N are
smaller t an t e ones s own on eadboard 1.
• S ould t e forestay be too s ort: add a toggle at t e top of t e stay,
or c ange for a new stay.
• S ould t e forestay be too long: s orten t e wire and ave a new
turnbuckle wit an eye terminal swaged at t e bottom end of t e stay.
II - ORIGINAL FORESTAY WITH A TURNBUCKLE
III - ORIGINAL FORESTAY WITH AN EYE JAW TOGGLE
ADAPTATION OF THE STAY
You s ould remove t e captive pin to ave an eye terminal.
T e PROFURL toggle supplied s ould be fitted between t e eye and
t e c ainplate, wit no ot er fitting inserted in between.
IV - FITTING ON A RO STAY
Please contact PROFURL.
6
MN
Models
NDE/NDH 42
Stay diam. maxi
12,7mm (1/2”)
NDE/NDH 52
Stay diam. maxi
16 mm (5/8”)
Ø N maxi
40 mm
1 9/16”
50 mm
2”
Wit out turnbuckle
cylinder
383 mm
1’ 3 1/16”
M maxi
Wit turnbuckle
cylinder
723 mm
2’ 4 7/16”
730 mm
2’ 4 3/4”
Headboard 1

ADJUSTMENT OF THE HEIGHT OF THE GEAR MOTOR ABOVE DECK
1. T e NDE / NDH motorized PROFURL systems allow you to c oose t e eig t of t e gear motor above
deck. T e maximum allowed dimensions of t e lower terminal may also determine t e minimum eig t
of t e gear motor above deck. Please refer to eadboard 1 for dimensions.
2. Measure t e forestay terminal as per eadboard 1 to c eck w et er adjustment is possible, and until
w ic amount. Please refer to drawing for minimum allowed lengt (L) of t e tube.
3. Fitting t e gear motor low to deck is ac ieved by s ortening t e stainless steel tube (45) located
between t e gear motor (28 or 29) and t e toggle (47).
THE TUBE SHOULD BE SHORTENED ONLY AT ITS LOWER END.
It is preferable t e tube is s ortened by mac ining in a lat e.
4. Having s ortened t e tube drill :
ON MODELS 42 ON MODELS 52
a 13 mm (33/64” ) ole on one side, a 16 mm (5/8” ) ole on one side,
a 15 mm (19/32” ) on t e opposite side a 19 mm (3/4” ) on t e opposite side
at t e same distance - 20 mm (51/64” ) - from t e bottom edge as t e original oles.
5. If t e tube as been s ortened it is strongly recommended t at it is electro and and polis ed.
T is will reduce discoloration and corrosion of t e tube.
T e gear motor s ould be temporarily fitted at t e bottom end of t e stay. T is will allow you to :
• c eck t at dimensions of t e different components (stay, toggle, c ainplate, turnbuckle, clevis pins, etc…)
matc toget er
• c eck t at raising or lowering t e anc or will not damage t e system.
• accurately calculate t e lengt of extrusions (please refer to page 9).
7
Ø13 mm (33/64”)
Ø15 mm (19/32”)
L mini
230 mm (
9
1/16”
)
Ø16 mm (5/8”)
Ø19 mm (3/4”)
20 mm (51/64”) 20 mm (51/64”)
L mini
210 mm (
8
1/4”
)
+0
-1
+0
-1 +0
-3/64”
+0
-3/64”
+0
-1 +0
-3/64” +0
-1 +0
-3/64”
+0
-1 +0
-3/64”

FITTING THE GEAR MOTOR
1 - For models 42 only, if t e system as been delivered wit a turnbuckle cylinder (52) - optional “I”
version:
• remove t e s ape adapter * (32) from t e gear motor,
• fit it at t e top of t e turnbuckle cylinder (52), align t e 3 oles in t e s ape adapter wit t e 3
corresponding t readed oles in t e cylinder.
• fit t e turnbuckle cylinder (52) at t e top end of t e gear motor, and screws (54).
* T e inside s ape of t e s ape adapter s ould matc t e outside
s ape of t e extrusions (round C 42, or foiled R 42).
2 - Depending on boat’s design t e stem ead c ainplate may ave been
constructed in eit er at wart -s ips or longitudinal direction. T e stainless steel
tube (45) s ould be fitted into t e gear motor in t e correct position in order
to ensure t at t e andle socket (38) in t e gear motor is facing backwards.
3 - Slide up t e gear motor over t e bottom of t e stay until t e bottom
forestay terminal is easily accessible.
4 - Slide up over t e bottom end of t e stay in t is order :
• T e stainless steel ring (44) fitted over t e anti corrosion bus ing (43)
• T e stainless steel tube (45)
5 - Take t e forestay bottom terminal t roug and out of t e bottom end of t e
stainless steel tube, and fit t e bottom eye onto t e upper ole of t e toggle (47).
Retain t e pin (48) in t e ole of t e toggle (45) wit ad esive tape.
6 - Keep t e gear motor raised (wit a alyard if t e system is fitted on a standing stay).
7 - Fit t e toggle (47) over t e c ainplate wit t e t readed clevis pin (49) supplied,
fit t e was ers (51) and t e locknuts (50).
8 - Adjust tension of turnbuckle (if fitted).
9 - Lower t e stainless steel tube (45) over t e toggle, and fit t e clevis pin (48) supplied (t e one wit
a ead) to connect t e stainless steel tube (45) onto t e lower ole of t e toggle (47).
10 - Lower t e gear motor over t e stainless steel tube (45) and fit t e 3 screws (41) to attac t e gear
motor onto t e stainless steel tube.
11 - During final assembly of t e extrusions, slide t em vertically into t e gear motor (or turnbuckle cylinder
if any) so t at t e black mark on t e lower extrusion is level wit t e top of t e s ape adapter (32). Fit
t e 3 set screws (30) to attac t e bottom end of extrusions.
8
Properly secure t e turnbuckle to ensure t at it will NOT unwind w en operating t e system.
CAUTION!
W en adjusting your turnbuckle more open, please do not unwind and extend t e turnbuckle
longer t an t e maximum allowed lengt . Remind in case t e stainless steel tube as been s ortened,
ìNî dimension will be reduced accordingly. Please refer to eadboard 1.

CUTTING EXTRUSIONS TO LENGTH
Temporarily fit t e gear motor onto t e stay, as per steps 1 to
10 of previous page.
Please refer to “L” on drawings.
Please measure “L”:
• Wit out turnbuckle cylinder: between t e upper edge of
rotating s aft…
• Wit turnbuckle cylinder: between t e upper edge of t e
turnbuckle cylinder…
• … and t e lower edge of t e upper terminal, (w ere t e wire
disappears inside t e swage terminal).
Every extrusion being 2 meter (
6’ 6 3/4”
) long, cut one extrusion to obtain a total lengt as ”G”. T e cut
end will be located at t e top end of t e extrusions.
Caution: t e lower (feeder) extrusion (22) s ould not be cut.
Fitting t e extrusions toget er is described in t e Installation Manual pages 18 and 19.
9
L
L
Models
NDE/NDH 42
NDE/NDH 52
T e total lengt “G” of extrusions will be:
G = L + 25 mm (
1”
)
G = L + 50 mm (
2”
)
Headboard 2

T e two 5 Meter / 15 Ft electrical cables
supplied are pre-wired in factory on t e electric
drive motor. T e end of t e two cables must
be connected onto a relay box (PROFURL
option). It allows t e rotation of t e motor to
be reversed for furling/unfurling.
T e relay box s ould be fitted inside t e boat
in a dry area.
A control box s ould be connected by cable
to t e relay box, to allow operating t e system
(normally from t e cockpit).
WIRING OF ELECTRIC SYSTEMS
(N E series)
T e electrical circuit as to be protected wit t e special circuit breaker supplied wit t e system,
fitted as s own on drawing.
In case t e boat as a metal ull, or is being used for commercial sailing in some countries, t e circuit
breaker s ould be specified as bi-polar, and ordered as an option at PROFURL.
PLEASE MAKE SURE THE ANCHOR CHAIN OR ANY OTHER LINE WILL NOT
Extra protection over t e wires running above
CAUT
T e gear motor as been w
Wit out t e special tools and knowledge of t e procedure to o
Any attempt to open t e gear motor wit out prior
10
CONTROL BO
(not supplied)
OPTIONAL
CIRCUIT BREAKER
(if necessary)
MAIN SWITCH
(not supplied)
BATTERY
MAGNETO-THERMIC
CIRCUIT BREAKER
(supplied)
RELAY
BO
(supplied)
Model
NDE 42
NDE 52
Power of motor Outside diameter of t e electrical wires
(supplied) 12V
25 sq mm
25 sq mm
24V
5 mm (3/16”)
5 mm (3/16”)
12V
8.5 mm (11/32”)
8.5 mm (11/32”)
24V
16 sq mm
16 sq mm
Minimal power supply wires section
12V
700 W
700 W
24V
800 W
800 W

T CHAFE ON THE ELECTRICAL WIRES OR HYDRAULIC HOSES ABOVE DECK.
e deck is strongly recommended in any case.
TION!
watertig t tested in factory.
open t e gear motor, t e unit may be permanently damaged.
written consent of PROFURL will void t e warranty.
• OIL
- As per ISO 6073 HL
- Viscosity 10 to 30 cst
• MAXIMUM OPERATION TEMPERATURES
- minus 10°C to + 75°C wit standard oil
- minus 35°C to + 75°C wit special oil
• HYDRAULIC PLUMBING CONNECTION
- Requires two feeding oses finis ed by female
7/16”
JIC
terminal
- No drain
T e connection onto t e ydraulic gear motor s ould be ac ieved by flexible oses above deck, being
connected on t roug -deck fittings, and rigid tubing inside t e boat.
• HYDRAULIC POWER PACKS
T e PROFURL NDH 42 and NDH 52 are designed to be connected to t e most common power packs. T e
output to feed t e system s ould be adjusted to matc t e values as s own in t e above eadboard:
- 100 bars / 1470 Psi for models NDH 42
- 140 bars / 2058 Psi for models NDH 52
S ould t e power pack produce ig er values t an above, please use a limiter on t e output feeding t e
system.
CONNECTING A HY RAULIC SYSTEM
(N H series)
11
Models
NDH 42
NDH 52
Max operating pressure
100 Bars/1470 Psi
140 Bars/2 058 Psi
Max rotation speed
30 Rpm
30 Rpm
Flow at max speed
15 L/mn
3.96 US Gal/min
15 L/mn
3.96 US Gal/min
HYDRAULIC
GEAR MOTOR DISTRIBUTOR
WITH OPEN
CENTER

If t e electrical power supply to t e system fails, a andle supplied wit t e system is to operate t e
system manually: it s ould be inserted into t e socket located at t e rear side of t e gear motor. Please
unscrew t e cap (38) before inserting t e andle into t e socket.
REMINDER !
• Disconnect t e electrical power supply of t e system before inserting t e andle into t e socket.
• Remove t e andle from t e socket and replace t e cap as soon as t e andle is not in use.
HOISTING THE SAIL
Please refer to standard drum Installation Manual page 24
ADJUSTMENT OF THE HALYARD SWIVEL
Please refer to standard drum Installation Manual page 25
FITTING AND ADJUSTING THE WRAPSTOP
Please refer to standard drum Installation Manual page 17
12
FINISHING THE INSTALLATION
USING THE SYSTEM MANUALLY
WHEN USING THE SYSTEM FOR THE FIRST TIME, PLEASE FURL AND UNFURL THE SAIL MANUALLY ONE
TIME WITH THE HANDLE SUPPLIED TO CHECK THAT ALL ADJUSTMENTS (sail’s luff lengt , position of
alyard swivel, Wrapstop) ARE CORRECT.
USING THE SYSTEM FOR THE FIRST TIME

SPARE PARTS OF ELECTRIC PROFURL
N E C 42
REF
P035060
P036033
00057
02103
02232
01321
E037020
E037021
01965
P035013
P037029
00916
E179020
E179021
50384
P035013
P037029
00196
P037032
02234
P036034
02231
01321
50567
P037031
02233
02229
01321
50567
05501
50008
P190112
P190124
51025
51024
02035
P037014
51076
51069
51070
51071
51072
P50718
P190043
51408
P 19 0111
50705
50828
50716
50715
50714
50717
50753
50911
50912
50913
50914
50915
50916
50917
P190212
P190222
P190232
P190242
P190252
P190262
P190272
00094
00095
50011
P037070
01436
04446
04447
50162
51157
PARTS LIST
WRAPSTOP
UPPER STOP
Stop fixing scr w
Stop
Upp r b aring hold r
Plastic b aring 13mm (33/64") (two halv s)
COMPLETE STANDARD SWIVEL
Standard swiv l m chanism
Standard swiv l plat
Lock d scr w
Swiv l bushing kit
Shackl 8 mm
COMPLETE "S" HALYARD SWIVEL
"S" swiv l m chanism
"S" swiv l m chanism
Lock d scr w
Swiv l bushing kit
Shackl 10 mm
COMPLETE INTERMEDIATE EXTRUSION
Int rm diat xtrusion
COMPLETE JOINING KIT
Joining torqu link
Plastic b aring 13mm (33/64") (two halv s)
T at scr w ST Hc M6 X 10
COMPLETE LOWER EXTRUSION
Low r xtrusion
Low r b aring hold r (two halv s)
Plastic b aring 13mm (33/64") (two halv s)
T at scr w ST Hc M6 X 10
T at scr w ST Hc M6 X 8
F d r
COMPLETE GEAR MOTOR 12 Volts (without fixing)
COMPLETE GEAR MOTOR 24 Volts (without fixing)
G ar motor only 12 Volts
G ar motor only 24 Volts
Doubl t at low r xtrusion stop scr w
Shap adapt r
Stuffing box
El ctric motor 12 Volts 700 W
El ctric motor 24 Volts 800 W
O ring 45 X 1,5
Scr w CHc M5
Handl sock t cap
Handl
Squar driv for driling-machin
FIXING
Scr w for stainl ss st ll tub
Spac r
Anti corrosion bushing
Stainl ss st l ring
Stainl ss st l tub
Tub attachm nt pin
Toggl
Cl vis pin f 12
Cl vis pin f 12,7 (1/2")
Cl vis pin f 14 (9/16")
Cl vis pin f 16 (5/8")
Cl vis pin f 18
Cl vis pin f 19 (3/4")
Cl vis pin f 22 (7/8")
Chainplat thr ad d cl vis pin f 12 w. nuts and Nylon wash rs
Chainplat thr ad d cl vis pin f 12,7 (1/2") w. nuts and Nylon wash rs
Chainplat thr ad d cl vis pin f 14 (9/16") w. nuts and Nylon wash rs
Chainplat thr ad d cl vis pin f 16 (5/8") w. nuts and Nylon wash rs
Chainplat thr ad d cl vis pin f 18 w. nuts and Nylon wash rs
Chainplat thr ad d cl vis pin f 19 (3/4") w. nuts and Nylon wash rs
Chainplat thr ad d cl vis pin f 22 (7/8") w. nuts and Nylon wash rs
Locknut M12
Stainl ss wash r f 12mm
Nylon wash r f 12mm
Turnbuckl cylind r (OPTION "I")
T at low r xtrusion stop scr w
R lay box 12 V
R lay box 24 V
Magn to th rmic circuit br ak r 12 volt
Magn to th rmic circuit br ak r 24 volt
system length ≤16 m
(52’)
13
N E C 42
12V or 24V
Option “S”
Option “I”
scale 1
Option “S”= system length >16 m (
52’
)

SPARE PARTS OF ELECTRIC PROFURL
N E R 42
REF
P035060
P036033
00057
02103
02239
00729
E038020
E038021
01965
P035013
P038029
00916
E179020
E179021
50384
P035013
P038029
00196
P038032
02237
P038034
02238
00729
50567
P038031
02235
02236
00729
50567
05501
50008
P195112
P195124
51025
51024
02035
P038014
51076
51069
51070
51071
51072
P50718
P190043
51408
P 19 0111
50705
50828
50716
50715
50714
50717
50753
50911
50912
50913
50914
50915
50916
50917
P190212
P190222
P190232
P190242
P190252
P190262
P190272
00094
00095
50011
P037070
01436
04446
04447
50162
51157
PARTS LIST
WRAPSTOP
UPPER STOP
Stop fixing scr w
Stop
Upp r b aring hold r
Plastic b aring 11mm (27/64") (two halv s)
COMPLETE STANDARD SWIVEL
Standard swiv l m chanism
Standard swiv l plat
Lock d scr w
Swiv l bushing kit
Shackl 8 mm
COMPLETE "S" HALYARD SWIVEL
"S" swiv l m chanism
"S" swiv l m chanism
Lock d scr w
Swiv l bushing kit
Shackl 10 mm
COMPLETE INTERMEDIATE EXTRUSION
Int rm diat xtrusion
COMPLETE JOINING KIT
Joining torqu link
Plastic b aring 11mm (27/64") (two halv s)
T at scr w ST Hc M6 X 10
COMPLETE LOWER EXTRUSION
Low r xtrusion
Low r b aring hold r (two halv s)
Plastic b aring 11mm (27/64") (two halv s)
T at scr w ST Hc M6 X 10
T at scr w ST Hc M6 X 8
F d r
COMPLETE GEAR MOTOR 12 Volts (without fixing)
COMPLETE GEAR MOTOR 24 Volts (without fixing)
G ar motor only 12 Volts
G ar motor only 24 Volts
Doubl t at low r xtrusion stop scr w
Shap adapt r
Stuffing box
El ctric motor 12 Volts 700 W
El ctric motor 24 Volts 800 W
O ring 45 X 1,5
Scr w CHc M5
Handl sock t cap
Handl
Squar driv for driling-machin
FIXING
Scr w for stainl ss st ll tub
Spac r
Anti corrosion bushing
Stainl ss st l ring
Stainl ss st l tub
Tub attachm nt pin
Toggl
Cl vis pin f 12
Cl vis pin f 12,7 (1/2")
Cl vis pin f 14 (9/16")
Cl vis pin f 16 (5/8")
Cl vis pin f 18
Cl vis pin f 19 (3/4")
Cl vis pin f 22 (7/8")
Chainplat thr ad d cl vis pin f 12 w. nuts and Nylon wash rs
Chainplat thr ad d cl vis pin f 12,7 (1/2") w. nuts and Nylon wash rs
Chainplat thr ad d cl vis pin f 14 (9/16") w. nuts and Nylon wash rs
Chainplat thr ad d cl vis pin f 16 (5/8") w. nuts and Nylon wash rs
Chainplat thr ad d cl vis pin f 18 w. nuts and Nylon wash rs
Chainplat thr ad d cl vis pin f 19 (3/4") w. nuts and Nylon wash rs
Chainplat thr ad d cl vis pin f 22 (7/8") w. nuts and Nylon wash rs
Locknut M12
Stainl ss wash r f 12mm
Nylon wash r f 12mm
Turnbuckl cylind r (OPTION "I")
T at low r xtrusion stop scr w
R lay box 12 V
R lay box 24 V
Magn to th rmic circuit br ak r 12 volt
Magn to th rmic circuit br ak r 24 volt
Option “S”= system length >16 m (
52’
)
system length ≤16 m
(52’)
14
N E R 42
12V or 24V
Option “S”
Option “I”
scale 1

SPARE PARTS OF ELECTRIC PROFURL
N E 52
REF
P035060
P042033
02194
02256
02252
02024
E042020
E042021
02145
P042013
P042029
00196
E044020
E044021
02145
P042013
P042029
02264
P042032
02250
P042034
02251
02024
50568
P042031
02248
02249
02024
50568
P042035
P193112
P193124
51025
51024
01436
51076
51069
51070
51071
51072
P50718
P190043
51408
P 19 3111
50991
50821
50988
50989
50935
50990
50932
50918
50919
50920
50921
50922
50923
50924
P193212
P193222
P193232
P193242
P193252
P193262
P193272
02258
03117
50012
04446
04447
50162
51157
PARTS LIST
WRAPSTOP
UPPER STOP
Stop fixing scr w
Stop
Upp r b aring hold r
Plastic b aring 17mm (43/64") (two halv s)
COMPLETE STANDARD SWIVEL
Standard swiv l m chanism
Standard swiv l plat
Lock d scr w
Swiv l bushing kit
Shackl 8 mm
COMPLETE "S" HALYARD SWIVEL
"S" swiv l m chanism
"S" swiv l m chanism
Lock d scr w
Swiv l bushing kit
Shackl 8 mm
COMPLETE INTERMEDIATE EXTRUSION
Int rm diat xtrusion
COMPLETE JOINING KIT
Joining torqu link
Plastic b aring 17mm (43/64") (two halv s)
T at scr w ST Hc M6 X 10
COMPLETE LOWER EXTRUSION
Low r xtrusion
Low r b aring hold r (two halv s)
Plastic b aring 17mm (43/64") (two halv s)
T at scr w ST Hc M6 X 10
F d r
COMPLETE GEAR MOTOR 12 Volts (without fixing)
COMPLETE GEAR MOTOR 24 Volts (without fixing)
G ar motor only 12 Volts
G ar motor only 24 Volts
Doubl t at low r xtrusion stop scr w
Stuffing box
El ctric motor 12 Volts 700 W
El ctric motor 24 Volts 800 W
O ring 45 X 1,5
Scr w CHc M5
Handl sock t cap
Handl
Squar driv for driling-machin
FIXING
Scr w for stainl ss st ll tub
Spac r
Anti corrosion bushing
Stainl ss st l ring
Stainl ss st l tub
Tub attachm nt pin
Toggl
Cl vis pin f 16mm (5/8")
Cl vis pin f 18mm
Cl vis pin f 19mm (3/4")
Cl vis pin f 22mm (7/8")
Cl vis pin f 25mm (1' )
Cl vis pin f 27mm ( 1'1/16 )
Cl vis pin f 29mm ( 1'9/64 )
Chainplat thr ad d cl vis pin f 16mm (5/8") with nuts and wash rs
Chainplat thr ad d cl vis pin f 18mm with nuts and wash rs
Chainplat thr ad d cl vis pin f 19mm (3/4") with nuts and wash rs
Chainplat thr ad d cl vis pin f 22mm (7/8") with nuts and wash rs
Chainplat thr ad d cl vis pin f 25mm ( 1' ) with nuts and wash rs
Chainplat thr ad d cl vis pin f 27mm ( 1'1/16 ) with nuts and wash rs
Chainplat thr ad d cl vis pin f 29mm ( 1'9/64 ) with nuts and wash rs
Locknut M14
Stainl ss wash r f 14mm
Nylon wash r f 14mm
R lay box 12 V
R lay box 24 V
Magn to th rmic circuit br ak r 12 volt
Magn to th rmic circuit br ak r 24 volt
Option “L”= system length >22 m (
72’
)
15
N E 52
12V or 24V
Option ”L”
scale 1
system length ≤22 m
(72’)

SPARE PARTS OF HY RAULIC PROFURL
N H C 42
REF
P035060
P036033
00057
02103
02232
01321
E037020
E037021
01965
P035013
P037029
00916
E179020
E179021
50384
P035013
P037029
00196
P037032
02234
P036034
02231
01321
50567
P037031
02233
02229
01321
50567
05501
50008
P196112
P196011
02035
P037014
51123
P196014
P196013
P196080
51072
P50718
P190043
51408
P 19 0111
50705
50828
50716
50715
50714
50717
50753
50911
50912
50913
50914
50915
50916
50917
P190212
P190222
P190232
P190242
P190252
P190262
P190272
00094
00095
50011
P037070
01436
PARTS LIST
WRAPSTOP
UPPER STOP
Stop fixing scr w
Stop
Upp r b aring hold r
Plastic b aring 13mm (33/64") (two halv s)
COMPLETE STANDARD SWIVEL
Standard swiv l m chanism
Standard swiv l plat
Lock d scr w
Swiv l bushing kit
Shackl 8 mm
COMPLETE "S" HALYARD SWIVEL
"S" swiv l m chanism
"S" swiv l m chanism
Lock d scr w
Swiv l bushing kit
Shackl 10 mm
COMPLETE INTERMEDIATE EXTRUSION
Int rm diat xtrusion
COMPLETE JOINING KIT
Joining torqu link
Plastic b aring 13mm (33/64") (two halv s)
T at scr w ST Hc M6 X 10
COMPLETE LOWER EXTRUSION
Low r xtrusion
Low r b aring hold r (two halv s)
Plastic b aring 13mm (33/64") (two halv s)
T at scr w ST Hc M6 X 10
T at scr w ST Hc M6 X 8
F d r
COMPLETE GEAR MOTOR (without fixing)
G ar motor only ( no low r fittings )
Doubl t at low r xtrusion stop scr w
Shap adapt r
Oul t conn ctor 7/16" JIC
Hydraulic motor only
Hydraulic motor adapt r
Tub fittings and conn ctor
Scr w CHc M5
Handl sock t cap
Handl
Squar driv for driling-machin
FIXING
Scr w for stainl ss st ll tub
Spac r
Anti corrosion bushing
Stainl ss st l ring
Stainl ss st l tub
Tub attachm nt pin
Toggl
Cl vis pin f 12
Cl vis pin f 12,7 (1/2")
Cl vis pin f 14 (9/16")
Cl vis pin f 16 (5/8")
Cl vis pin f 18
Cl vis pin f 19 (3/4")
Cl vis pin f 22 (7/8")
Chainplat thr ad d cl vis pin f 12 w. nuts and Nylon wash rs
Chainplat thr ad d cl vis pin f 12,7 (1/2") w. nuts and Nylon wash rs
Chainplat thr ad d cl vis pin f 14 (9/16") w. nuts and Nylon wash rs
Chainplat thr ad d cl vis pin f 16 (5/8") w. nuts and Nylon wash rs
Chainplat thr ad d cl vis pin f 18 w. nuts and Nylon wash rs
Chainplat thr ad d cl vis pin f 19 (3/4") w. nuts and Nylon wash rs
Chainplat thr ad d cl vis pin f 22 (7/8") w. nuts and Nylon wash rs
Locknut M12
Stainl ss wash r f 12mm
Nylon wash r f 12mm
Turnbuckl cylind r (OPTION "I")
T at low r xtrusion stop scr w
16
Option “S”= system length >16 m (
52’
)
system length ≤16 m
(52’)
N H C 42
Option “S”
Option “I”
scale 1

SPARE PARTS OF HY RAULIC PROFURL
N H R 42
REF
P035060
P036033
00057
02103
02239
00729
E038020
E038021
01965
P035013
P038029
00916
E179020
E179021
50384
P035013
P038029
00196
P038032
02237
P038034
02238
00729
50567
P038031
02235
02236
00729
50567
05501
50008
P197112
P196011
02035
P038014
51123
P196014
P196013
P196080
51072
P50718
P190043
51408
P 19 0111
50705
50828
50716
50715
50714
50717
50753
50911
50912
50913
50914
50915
50916
50917
P190212
P190222
P190232
P190242
P190252
P190262
P190272
00094
00095
50011
P037070
01436
PARTS LIST
WRAPSTOP
UPPER STOP
Stop fixing scr w
Stop
Upp r b aring hold r
Plastic b aring 11mm (27/64") (two halv s)
COMPLETE STANDARD SWIVEL
Standard swiv l m chanism
Standard swiv l plat
Lock d scr w
Swiv l bushing kit
Shackl 8 mm
COMPLETE "S" HALYARD SWIVEL
"S" swiv l m chanism
"S" swiv l m chanism
Lock d scr w
Swiv l bushing kit
Shackl 10 mm
COMPLETE INTERMEDIATE EXTRUSION
Int rm diat xtrusion
COMPLETE JOINING KIT
Joining torqu link
Plastic b aring 11mm (27/64") (two halv s)
T at scr w ST Hc M6 X 10
COMPLETE LOWER EXTRUSION
Low r xtrusion
Low r b aring hold r (two halv s)
Plastic b aring 11mm (27/64") (two halv s)
T at scr w ST Hc M6 X 10
T at scr w ST Hc M6 X8
F d r
COMPLETE GEAR MOTOR (without fixing)
G ar motor only ( no low r fittings )
Doubl t at low r xtrusion stop scr w
Shap adapt r
Outl t conn ctor 7/16" JIC
Hydraulic motor only
Hydraulic motor adapt r
Tub fittings and conn ctor
Scr w CHc M5
Handl sock t cap
Handl
Squar driv for driling-machin
FIXING
Scr w for stainl ss st ll tub
Spac r
Anti corrosion bushing
Stainl ss st l ring
Stainl ss st l tub
Tub attachm nt pin
Toggl
Cl vis pin f 12
Cl vis pin f 12,7 (1/2")
Cl vis pin f 14 (9/16")
Cl vis pin f 16 (5/8")
Cl vis pin f 18
Cl vis pin f 19 (3/4")
Cl vis pin f 22 (7/8")
Chainplat thr ad d cl vis pin f 12 w. nuts and Nylon wash rs
Chainplat thr ad d cl vis pin f 12,7 (1/2") w. nuts and Nylon wash rs
Chainplat thr ad d cl vis pin f 14 (9/16") w. nuts and Nylon wash rs
Chainplat thr ad d cl vis pin f 16 (5/8") w. nuts and Nylon wash rs
Chainplat thr ad d cl vis pin f 18 w. nuts and Nylon wash rs
Chainplat thr ad d cl vis pin f 19 (3/4") w. nuts and Nylon wash rs
Chainplat thr ad d cl vis pin f 22 (7/8") w. nuts and Nylon wash rs
Locknut M12
Stainl ss wash r f 12mm
Nylon wash r f 12mm
Turnbuckl cylind r (OPTION "I")
T at low r xtrusion stop scr w
17
Option “S”= system length >16 m (
52’
)
system length ≤16 m
(52’)
N H R 42
Option “S”
Option “I”
scale 1

SPARE PARTS OF HY RAULIC PROFURL
N H 52
REF
P035060
P042033
02194
02256
02252
02024
E042020
E042021
02145
P042013
P042029
00196
E044020
E044021
02145
P042013
P042029
02264
P042032
02250
P042034
02251
02024
50568
P042031
02248
02249
02024
50568
P042035
P198112
P196011
02035
51123
P196014
P196013
P198080
51072
P50718
P190043
51408
P 19 3111
50991
50821
50988
50989
50935
50990
50932
50918
50919
50920
50921
50922
50923
50924
P193212
P193222
P193232
P193242
P193252
P193262
P193272
02258
03117
50012
PARTS LIST
WRAPSTOP
UPPER STOP
Stop fixing scr w
Stop
Upp r b aring hold r
Plastic b aring 17mm (43/64") (two halv s)
COMPLETE STANDARD SWIVEL
Standard swiv l m chanism
Standard swiv l plat
Lock d scr w
Swiv l bushing kit
Shackl 8 mm
COMPLETE "S" HALYARD SWIVEL
"S" swiv l m chanism
"S" swiv l m chanism
Lock d scr w
Swiv l bushing kit
Shackl 8 mm
COMPLETE INTERMEDIATE EXTRUSION
Int rm diat xtrusion
COMPLETE JOINING KIT
Joining torqu link
Plastic b aring 17mm (43/64") (two halv s)
T at scr w ST Hc M6 X 10
COMPLETE LOWER EXTRUSION
Low r xtrusion
Low r b aring hold r (two halv s)
Plastic b aring 17mm (43/64") (two halv s)
T at scr w ST Hc M6 X 10
F d r
COMPLETE GEAR MOTOR (without fixing)
G ar motor only ( no low r fittings )
Doubl t at low r xtrusion stop scr w
Outl t conn ctor 7/16" JIC
Hydraulic motor only
Hydraulic motor adapt r
Tub fittings and conn ctor
Scr w CHc M5
Handl sock t cap
Handl
Squar driv for driling-machin
FIXING
Scr w for stainl ss st ll tub
Spac r
Anti corrosion bushing
Stainl ss st l ring
Stainl ss st l tub
Tub attachm nt pin
Toggl
Cl vis pin f 16mm (5/8")
Cl vis pin f 18mm
Cl vis pin f 19mm (3/4")
Cl vis pin f 22mm (7/8")
Cl vis pin f 25mm (1' )
Cl vis pin f 27mm ( 1'1/16 )
Cl vis pin f 29mm ( 1'9/64 )
Chainplat thr ad d cl vis pin f 16mm (5/8") with nuts and wash rs
Chainplat thr ad d cl vis pin f 18mm with nuts and wash rs
Chainplat thr ad d cl vis pin f 19mm (3/4") with nuts and wash rs
Chainplat thr ad d cl vis pin f 22mm (7/8") with nuts and wash rs
Chainplat thr ad d cl vis pin f 25mm ( 1' ) with nuts and wash rs
Chainplat thr ad d cl vis pin f 27mm ( 1'1/16 ) with nuts and wash rs
Chainplat thr ad d cl vis pin f 29mm ( 1'9/64 ) with nuts and wash rs
Locknut M14
Stainl ss wash r f 14mm
Nylon wash r f 14mm
18
Option “L”= system length >22 m (
72’
)
N H 52
Option ”L”
scale 1
system length ≤22 m
(72’)

110
200
133
380
470
82
385
310
246
530
129
166
28
161
251
331
385
40
22
170
62
90
42
61
73
110
200
133
725
815
82
385
310
246
875
129
166
28
161
251
331
723
40
22
170
62
90
42
61
73
A min
A’ max
B
C min
C’ max
D
E
F
G
H
J
J’
K
L1*
L2*
L3*
M max
N max
P
R
S
T
Ø X
Ø Y
Ø Z
* adjustable
Standard Option “I”
IMENSIONS OF MOTORIZE PROFURL SYSTEMS
models 42
19
Option “I”
Version “S”
System length
≥16m (
52’
)
K
J
H
H
D
E
C min
A min
C’ max
C min
C’ max
M max
A max
F
G
B
S
P
RTS
ØX
ØY
ØN
ØZ
J’
L
L1-L2-L3
4 21/64”
7 7/8”
5 15/64”
11 13/16”
1’ 6 1/2”
3 7/32”
1’ 3 5/32”
1’13/64”
9 11/16”
1’ 8 7/8”
5' 5/64
6 17/32”
1 7/64”
6 11/32”
9 7/8”
13 1/32”
2’ 4 15/32”
1 37/64”
7/8”
6 11/16”
2 7/16”
3 35/64”
1 21/32”
2 13/32”
2 7/8”
4 21/64”
7 7/8”
5 15/64”
2’ 4 35/64”
32 3/32”
3 7/32”
1’ 3 5/32”
1’ 13/64”
9 11/16”
2’10 29/64”
5 5/64”
6 17/32”
1 7/64”
6 11/32”
9 7/8”
1’ 1 1/32”
2’ 4 15/32”
1 37/64”
7/8”
6 11/16”
2 7/16”
3 35/64”
1 21/32”
2 13/32”
2 7/8”
mm ins mm ins
- Finis ed luff tape diameter: 5 mm (3/16”) -
RELAY BOX
(same dimensions in 12 or 24 V)
CIRCUIT BREAKER
(2 identical if bipolar)
105
90
70
48
Rail (DIN) 35x7.5
M3.5 prof.
max 9mm
fixation
frontal
25
45
14 5
90
100
25
25
125
17
5
92
40

130
327
150
640
836
105
398
315
250
850
173
186
28
329
429
529
730
50
28
195
77
100
52
66
88
A min
A’ max
B
C min
C’ max
D
E
F
G
H
J
J’
K
L1*
L2*
L3*
M max
N max
P
R
S
T
Ø X
Ø Y
Ø Z
* adjustable
IMENSIONS OF MOTORIZE PROFURL SYSTEMS
models 52
20
M max
TS
ØN
5 1/8”
1’ 7/8”
5 29/32”
2’ 3 13/64”
2’ 8 29/32”
4 1/8”
1’ 3 11/16”
1’ 13/32”
9 27/32”
2’ 9 15/32”
6 13/16”
7 5/16”
1 7/64”
1’ 61/64”
1’ 4 57/64”
1’ 8 53/64”
28 3/4”
1 15/16”
1 7/64”
7 11/16”
3 3/64”
3 15/16”
2 3/64”
2 39/64”
2 7/8”
mm ins
K
J
H
D
E
C min
A min
C’ max
A max
F
G
B
S
P
R
ØX
ØY
ØZ
J’
L
L1-L2-L3
Version “L”
System length
≥22m (
72’
)
RELAY BOX
(same dimensions in 12 or 24 V)
CIRCUIT BREAKER
(2 identical if bipolar)
- Finis ed luff tape diameter: 6 mm (15/64”) -
105
90
70
48
Rail (DIN) 35x7.5
M3.5 prof.
max 9mm
fixation
frontal
25
45
14 5
90
100
25
25
125
17
5
92
40
This manual suits for next models
3
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