ProJet MJP 2500 User manual

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Quick Start Guide

ProJet MJP2500/MJP
2500 Plus

Quick Start Guide

p/n 33-D129 Rev D

Original Instructions
Please refer back to http://infocenter.3dsystems.com/projetmjp2500/quick-start-
guide for the most up-to-date quick start guide
Important Safety Information
Safety Symbols and Denitions
UV RADIATION HAZARD: Invisible UV radiation is accessible in the vicinity of this
sign or behind the panel. Radiation can cause eye injury or blindness, burn injury
and/or re. Access panels are for service only and should be openedonly by
certied service personnel.
ELECTRICAL SHOCK HAZARD: High voltage electricity is accessible in the vicinity
of this sign or behind the access panel. High voltage can cause severe burns or
death, as well as res. Access panels are for service only and should be opened
only by certied service personnel or trained maintenance personnel.
HOT SURFACE HAZARD: A hot surface is accessible in the vicinity of this sign or
behind the access panel. Avoid contact. Hot surfaces can cause burn injury or re.
Allow surface to cool before touching. Access panels are for service only and
should be opened only by certied service personnel or trained maintenance
personnel.
®

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KEEP FINGERS AWAY FROM FAN: Putting ngers in way of moving fan can cause
serious injury.
KEEP FINGERS AWAY FROM SHARP OBJECTS: Putting ngers in way of sharp
objectscan cause serious injury.
CAUTION: Indicates the possibility of loss of data or damage to equipment.
WARNING: INDICATES THE POSSIBILITY OF INJURY OR DEATH TO PERSONNEL.
THIS GLOBAL HARMONIZED SYSTEM LABEL FOR LOW LEVEL TOXICITY. THIS
INCLUDES RESPIRATORY, SKIN, AND EYE IRRITATION, SKIN SENSITISERS AND
CHEMICALS HARMFUL IF SWALLOWED, INHALED OR IN CONTACT WITH SKIN.
THIS GLOBAL HARMONIZED SYSTEM LABEL FOR CORROSIVE CHEMICALS, MAY
CAUSE SEVERE SKIN AND EYE DAMAGE AND MAY BE CORROSIVE TO METALS.
THIS GLOBAL HARMONIZED SYSTEM LABEL IS FOR LOWER SYSTEMIC HEALTH
HAZARDS
THIS GLOBAL HARMONIZED SYSTEM LABEL WARNS HAZARDOUS TO AQUATIC
LIFE AND THE ENVIRONMENT.
WEAR GLOVES: Wear the appropriate gloves when required. For example, when
touching surfaces that may contain or have been exposed to materials, wear nitrile
gloves. Heat gloves are necessary when touching surfaces that may be hot to ensure
burns don’t occur.
ULTRAVIOLET RADIATION INSIDE: Exposure may cause eye damage. Do not operate
without covers. Wear UV eye protection.
NOTE: A note signies important information but not information of a critical
content.
Safety Guidelines
General
The 3D printer system is designed with built in safety features, improper use can cause
injury to personnel.
Follow these safety guidelines when operating the printer:
Read and follow all 3D printer system instructions. Printer should only be operated by
trained personnel.
Follow all safety rules and heed all cautions and warnings in this guide.
Do not attempt to open top door while printing.

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Do not use any material without reviewing the Global Harmonized Standards/Safety Data
Sheet (GHS/SDS).
Dress power and communication cables behind printer to prevent tripping.
Do not attempt to access, service, or adjust printer components or perform procedures
without reviewing the documentation for user accessible maintenance routines unless
specically trained to do so.
Only certied service personnel that have completed the 3D Systems service
trainingmay perform tasks they are authorized and certied to complete.
Do not ignore warning signs posted during 3D printer system service operations.If an
error message appears on the 3D printer system’s User Interfacerefer to
“Troubleshooting Section” within this guidedepending on the error, before resuming
operation.
To prevent potential skin irritation and sensitization due to contact with waste material
or uncured Part Material, follow all guidelines in the following sections.
Protective Equipment/First Aid
Follow recommendations for protective equipment and general rst aid procedures to
minimize the risks from part material exposure. If professional medical attention is
necessary, take the Global Harmonized Standards/Safety Data Sheet (GHS/SDS) for the
exact material involved to the attending physician.
Always wear 100% nitrilegloves and lab coats when handling any part or waste
material. Latex gloves are not chemical-resistant and are not recommended.
In the event of a leak or spill of uncured part material, wear safety glasses with side
shields to provide eye protection.
Because of the 3D printer system’s built-in engineering controls, respiratory protection
is not necessary during normal operation. A NIOSH-approved (or equivalent) dust
mask is recommended when dry sanding cured material parts.
Always wear protective sleeves or a lab coat when doing anything around the
materials. When skin comes in contact with materials they can cause an allergic
reaction that can be harmful to skin.

Health Hazards / Irritant
Irritant
Any chemical may exert harmful effects if it contacts or enters the body. Uncured material is a
sensitizer,and can cause allergic reactions if it comes in contact with skin. Always wear nitrile

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gloves when handling material. Refer to personal protection equipment for more information.
To avoid sensitization, do not allow uncured material to contact skin. Consult the GHS/SDS for
specic information about the sensitization potential.
If skin comes in contact with uncured material immediately wash with cold water and soap.
Inhalation/Ingestion
Under normal operation, inhalation is not an expected route of entry.
Ingestion - Uncured part material is toxic if ingested.
Because uncured material is toxic if ingested, it must not be present where food and drink are
stored, prepared, or consumed. After handling materials, wash hands with soap and cold water
before consuming or preparing food.
Handling Finished Parts
Finished (cured) parts can be handled or disposed of the same as standard household plastic
products. VisiJet® parts are not recyclable. VisiJet® materials are not intended for and cannot
be used for medical implant, food or drink handling applications.
Exposure control - The 3D printer system has a variety of built-in engineering controls which
are designed to prevent operator exposure. Do not try to change or disable these controls.
Skin Contact
Uncured part material is a sensitizer, and can cause allergic reactions if skin comes into
contact. When handling any part or waste material, always wear 100% nitrile gloves and lab
coats.
Should skin come into contact with uncured part material, wash thoroughly with soap and cold
water and immediately remove contaminated clothing and shoes. Do not use hot water or
solvents to wash hands, as it will result in absorption through the skin. If skin is irritated, seek
medical attention. Dry-clean contaminated clothing and discard contaminated shoes and
leather products in accordance with applicable regulations.
Eye Contact
Safety goggles with side shields should be worn to prevent accidental splashes into the eyes. If
material comes in contact with the eye, ush immediately with large amounts of cold water for
15 minutes, avoid sunlight, uorescent light, and other ultraviolet light, and obtain immediate
medical attention. Eye wash facilities and a rst aid kit should be readily available and close to
the 3D printer system.
Contact Lenses
Wearing contact lenses is not recommended if handling liquid materials. If material splashes
into eyes when contact lenses are worn, ush eyes immediately with water. Verify that ushing
has removed the contact lens from the eye(s). Protect eyes from light and obtain immediate
medical attention. Discard contact lenses that come into contact with liquid material.

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Fume Inhalation
Under normal operation, inhalation is not an expected route of entry. Always work in a well
ventilated area when using materials and avoid breathing vapors. If inhaled, remove the
personalto fresh air. Give articial respiration or cardiopulmonary resuscitation (CPR) if
required. If breathing is dicult, give oxygen. Obtain immediate medical attention.
Ingestion
Uncured part material is toxic if ingested. Obtain immediate medical attention.
Hygienic Practices
Because uncured material is toxic if ingested, it must not be present where food and drink are
stored, prepared, or consumed. After handling materials, wash hands with soap and cold water
before consuming meals, breaks, smoking, applying cosmetics, using toilet facilities, and after
work.
Employees should be alerted of the need to clean and rinse off any contacted surface promptly
in order to prevent further contamination. Ensure a convenient washroom location is provided
with access to soap, water, and disposable paper towels.
Tools contaminated with part material should be cleaned prior to reuse. Solvents such as
denatured alcohol or Isopropyl Alcohol (IPA), are normally required to clean equipment and
tools. Wash with soap and water to remove any traces of excess part material or solvent.
Material Handling and Safety
Prior to using the ProJet® MJP 2500 & 2500 Plus users should be aware of potential
hazards which may result in exposure to uncured part material, such as removal of the
material waste bag and handling part material cartridges.
Emergency (GHS/SDS)
Chemtrec USA [phone]; Europe [phone]
Consult the materials Global Harmonized Standards/Safety Data Sheets (GHS/SDS) for
information on specic materials. For further information on this and related topics, consult
the 3D Systems - Materials website at
http://www.3dsystems.com/support/materials/msds.

Packaging Inspection
The material cartridges are packaged in shipping cartons. Upon receipt of
materialshipments, inspect cardboard carton exterior for signs of damage and leakage.
Ifleakage is observed, DO NOT open carton, and contact 3D Systems’s TechnicalSupport

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Hotline.
VisiJet® Part Material (ProJet® 2500
/ ProJet® 2500 Plus )
VisiJet®
ME SUP
Wax
Support
Material
Shelf Life 2 Years 5 Years
Climate Cool, dry area with adequate
ventilation

Temperature Range 60°F (16°C) to 80°F (27°C) 
Maximum Storage Temp 95°F (35°C) 
Environmental Conditions No direct sunlight, heat, ames, or UV
energy. Do not expose materials to
heat at or above 230°F (110°C) ,
ames, sparks, or any source of
ignition.


Recertication Date

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Always check material "Recertication Date" before use. If the cartridge has reached its
Recertication Date, your 3D Systems certied Partners or 3D Systems Technical Support
can assist with questions on materialrequiringrecertication.
Support (white) material must be loaded in the left side of material drawer. Part (black)
material cartridges must be loaded in the right side of material drawer. Before loading
cartridges into 3D printer system, inspect the cartridges for signs of damage or leakage. Do
not load a damaged or leaking cartridge. Dispose of material cartridge according to local
regulations.

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Storing a Partially Used Material Cartridge
It is important not to lay material cartridges that are partially used on their side. Doing so
will cause material to seep through the vent cap and clog cap. This will cause damage to
the material cartridge if used for a later print.To store a partially used Material Cartridge,
place it upright in a ProJet® MJP 2500 Cartridge Holder and tighten the vent cap.
Material Storage
Material should be stored in their original containers, according to the guidelines given in
the GHS/SDS included with the material. Protect material from sunlight and ambient room
light.
Never mix different materials.
Disposal
Disposal of fully cured parts are not subject to regulations of any known agency worldwide.
VisiJet® support material cartridges may be disposed of in ordinary oce trash.
Support Material

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Support material has no known regulatory requirements and may be disposed of in ordinary
oce waste.
Cured Part Material
Finished (cured) parts can be handled or disposed of the same as standard household
plastic products. VisiJet parts are not recyclable. VisiJet materials are not intended for and
cannot be used for medical implant, food, or drink handling applications.
Uncured Part Material and Waste
Uncured part material is classied as regulated, and in some areas hazardous; requiring
special packaging, transportation, and disposal. The disposal of partially cured or uncured
part material must comply with all local, state, and federal environmental safety regulations.
Applicable part “waste” includes cartridges (empty or full) and waste pans. Any materials
used to clean up uncured part material should be disposed of in the same manner as
uncured part material.
Dispose of your uncured parts and waste materials according to yourlocal environmental
regulatory agency. If assistance is needed, contact 3D Systems certied Partners or 3D
Systems Technical Support.
To nd out facility disposal requirements, contact a local waste disposal provider. (Local
environmental regulatory agency should have a list of qualied providers.) You will need to
give disposal service provider a copy of the part material GHS/SDS(Global Harmonized
Standards / Safety Data Sheets), and possibly other forms included in the Appendix of your
VisiJet® Material Handling Guide, such as Waste Prole Worksheet and SNUR (Signicant
New Use Regulation - U.S. only). A report will be provided, indicating disposal requirements,
as well as a quotation for regularly scheduled pickups. If assistance is needed locating a
waste disposal provider, or completing a waste disposal form, contact your local 3D
Systems certied reseller or 3D Systems Technical Support.
3D Systems assumes no liability or responsibility for proper disposal of uncured part
material. Proper disposal of uncured part material is the sole responsibility of the user.
Spilled Material
Spills of material are HIGHLY UNLIKELY, and should NOT occur in normal operation of the
3D printer system. If a leak occurs, it is an indication of a serious 3D printer system
malfunction.
The rst priority is to protect users from inadvertently touching material. Spills of support
material can be cleaned without use of protective gear, and disposed of as oce trash.
Handling uncured part material requires use of nitrile gloves and other personal protective

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equipment to ensure no direct contact with uncured part material. If you don’t know which
material it is, assume it to be uncured part material, and handle accordingly - with the
recommended personal protective equipment.
Promptly remove spilled material, dispose of waste material, and clean up materials per
local regulatory requirements. Suspend use of the 3D printer system until you contact 3D
Systems Technical Support for a service visit to determine and repair the source of the leak.
Small spills of uncured liquid part material can be cleaned up using disposable towels, non-
reusable rags, or absorbent materials such as sawdust, clay, diatomaceous earth, or
activated charcoal. If spilled material is hot (liquid), wait until it cools before wiping up.
After wiping up the spill, wipe surface with denatured or isopropyl alcohol and clean
thoroughly with soap and water.
Caution: Never put sawdust, clay, diatomaceous earth, or activated charcoal inside
the printer, doing so will damage the printer.
Consider avoiding placement of the 3D printer system over carpeting, or consider use of
barriers to avoid the possibility of carpet damage if spills were to occur.
Advise service provider involved of the spilled material, and provide GHS/SDS and other
material information prior to contact with the material. Advise them of disposal
requirements for part material and clean-up products if part material (uncured) is the spilled
material.
Tools contaminated with part material should be cleaned prior to reuse. Solvents such as
denatured alcohol or Isopropyl Alcohol (IPA), are normally required to clean equipment and
tools. Wash with soap and water to remove any traces of excess part material or solvent.
Contact solvent suppliers for information on proper handling of solvents if used for clean-
up.
Some cleaning solvents are highly ammable such as denatured alcohol and isopropyl
alcohol. Before using solvents to clean and remove uncured part material, be sure read and
follow thesolvent suppliersafety precautions and recommended usage.
Flammability Hazards
Though the U.S. Department of Transportation does not consider VisiJet® materials a
"ammability hazard," they do classify them "combustible" based on ash points. Material
containers may rupture when exposed to extreme heat. Use National Fire Protection
Association Class B extinguishers such as carbon dioxide, dry chemical, or foam.

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Introduction
The ProJetMJP2500/2500Plus3D printer system is a Multi-Jet Printer (MJP) printer. The
solid imaging 3D printer produces plastic prototype parts from 3D solid Computer-Aided
Design (CAD) models and through the 3D printer system client software. The parts are
generated in a rapid prototype (RP) environment. The primary features of the printer are the
user interface, build chamber including the print engine, and the material delivery module
(MDM), which contains the materials and waste bag.
NOTE: Thedifferences between the ProJet® MJP 2500 / 2500 Plus arethe materials that
can be used in the printer and print modes.

VisiJet®Materials for ProJet®MJP 2500/2500 Plus
ProJet® MJP 2500 ProJet® MJP 2500 Plus
*VisiJet® M2R-WT
(Rigid White, General Purpose)
*VisiJet® M2R-WT
(Rigid White, General Purpose)
*VisiJet® M2R-BK
(Rigid Black, General Purpose)
*VisiJet® M2R-BK
(Rigid Black, General Purpose)
VisiJet® M2G-DUR
(VisiJetProFlex, Engineering
Clear, PP-like)
VisiJet® M2G-DUR
(VisiJetProFlex, Engineering Clear, PP-
like)
N/A VisiJet® M2R-GRY
(Rigid Gray, High Contrast)
N/A VisiJet® M2G-CL
(VisiJetArmor,Engineering Clear, ABS-
like)
N/A *VisiJet® M2R-CL
(Rigid Clear, General Purpose)

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VisiJet®Materials for ProJet®MJP 2500/2500 Plus
N/A VisiJet® M2-EBK
(Elastomeric Black, High Flex)
N/A VisiJet® M2-ENT
(Elastomeric Natural, High Flex)
N/A VisiJet® M2R-TN
(Rigid Tan, High Contrast)
N/A VisiJet®M2S-HT90
(Semi-Clear, Rigid, High Strength)
N/A VisiJet® M2E-BK70
(Elastomeric Black, Shore 70A
Hardness)
N/A VisiJet® M2S-HT250
(Semi-Clear Light Amber, Rigid, High
Heat Deection)
* Replaces former VisiJet®materials (RWT, RCL and RBK).
NOTE:VisiJet® M2G-CL,VisiJet® M2G-DUR, andVisiJet® M2S-HT90materials use
advanced chemistry that produces a stronger odor that may not be suitable for all oce
environments. See the Facility Requirements Guidefor further details.

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At A Glance
The three dimensional solid partsconsist of two materials (support material and part
material). The support material is a wax based material providing adhesion to print
platform, as well as, providing material used to produce supports required to build the your
part.
The part material is an ultraviolet (UV) curable material. After a layer of material is
deposited onthe build plate, the part is exposed to a UV ash lamp. The UV energy is
absorbed by the material converting a liquid part material to a solid polymer. When the build
is complete, the part (consisting of the two materials) is adhered to the print platformby
means of the support material).
The material delivery module consist of four material cartridge holders; the two left side
holders are for the support material (white) cartridges. The right side of the module are for
two part material (black) cartridges. Once materials are heated, they are fed to the
printhead. Material waste is generated by two processes; cleaning the printhead array plate
and planarization. The cleaning process involves purging jets and wiping the printhead array
plate. The planarizer removes excess material during the print process.The combined
waste materials are then periodically emptied into the waste bag. The printhead cleaning
process is invoked automatically prior to starting a build.
After the build is complete, the print platformand the part arethen removed from the
printer. A secondary operation, known as post processing, is required to provide
anished/cleaned part. Refer to your ProJet® Post Processing Guide for more information.
ProJet® MJP 2500 Printer System

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Print Engine : The Print Engine contains major systems such as the Printhead, Planarizer,
and UV Lamp Assembly.
Build Chamber: TheBuild Chamber is the area where the print platform can be found.
All print jobs are built on the print platform. For more information see Printing Area.
User Interface (UI): This is the built-in touchscreen which allows the user to interface with
the printer. The touchscreen allows the user to check printing status, material levels, as well
as power printer off. For more information on what user can access through the UI go to the
User Interface section of this manual.
Power Cord and Power Switch:The electrical power cord is plugged into the printer here.
There is also a Power Switch located next to the power outlet.
Material Drawer Module (MDM): The MDM drawer is a push/push type mechanism. To open
the drawer push in, drawer should pop open allowing you to pull it open the rest of the way.
The MDM contains the part and support materials and the waste bag.

Printing Area

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The actual area that you can print a job consists of the x-axis (left-to-right)times (x) the y-
axis (front-to-back) times (x) the z-axis (max height).
English (X x Y x Z) Metric(X x Y x Z)
11.6" x 8.3" x 5.6" 294mm x 211mm x 144mm
3D Printer System Components
Material Delivery Module (MDM)

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ProJet®MJP 2500/2500 Plus
Support Material Containers 1 and 2: These containers hold the VisiJet® M2 SUP support
material that is used for the build. The support material is housed on the left side of the
MDM in the white receptacles.
Part Material Containers 1 and 2: These containers hold the cartridges of the VisiJet® part
material, which are used to build parts on the 3D printer system. The part material is housed
on the right side of the MDM in the black receptacles. 
Smart Cartridge Technology:All cartridges incorporate smart cartridge technology that
enables the ProJet® MJP 2500to verify that the user does not use the wrong material, use
material incorrectly, or use empty or expired containers, ensuring the material is safe to use.

Waste Bag Receptacle
Behind the Support Material cartridges there is a waste bag receptacle area containing a
disposable bag and rigid liner. The waste bag and liner will need to be changed periodically.
See Changing Waste BagSection of this manual to change waste bag.
NOTE: With every material cartridge delivered, two waste bags will be supplied. If more
waste bags are required, they can be ordered separately.
Power

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Power Supply: In the rear of the printer there is an outlet to plug in the power supply cord
and a switch to turn the system on. This is the only way to power the printer on from a
complete shutdown state. Do not use this switch to shutdown printer. Printer should be
shutdown through the UI and brought back up by toggling the power switch on the back. (A)
CAUTION: It is advised to never pull the plug or use the switch as a means to power
down the printer, always power off through the Shutdown process on the UI.
NOTE: Unless the printer will not be used for a substantial period of time (>60 days), it
is best to leave it powered on, as a result, the printer will automatically go into a
Standby state.
Additional Documentation
The following documents will help you to achieve maximum prociency with your ProJet®
MJP 2500 .
ProJet® MJP 2500 Facility Requirements Guide
The Facility Requirements Guide details the requirements necessary to install the ProJet®
MJP 2500 3D Printer. Details include the necessary facility dimensions, electrical and
pneumatic resources, and any equipment that may be needed for installation. An electronic
version of this document is available at
http://infocenter.3dsystems.com/projetmjp2500/facility-requirements-guide.
ProJet® MJP 2500 Installation Guide
The Installation Guide details the procedures required to properly install and set up the
ProJet® MJP 2500 3D Printer at the customer’s site. Only a 3D Systems Certied Field
Service Engineer or a Certied Reseller is allowed to install the 3D printer system. An
electronic version of this document is available at
http://infocenter.3dsystems.com/product-library/projetmjp2500-service.
ProJet® MJP 2500 Material and Post Processing Guide
The Material Guides detail the use of materials that have been certied for use in the
ProJet® MJP 2500. Each material has its own Material Guide. Information specic to each
material is included in these guides. An electronic version of this document is available at
http://infocenter.3dsystems.com/projetmjp2500/post-processing-guide.
ProJet® MJP 2500 Quick Start Guide

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The Quick Start Guide gives the user a quick overview of the 3D printer system and the
procedure for printing a part with theProJet® MJP 2500. An electronic version of this
document is available at http://infocenter.3dsystems.com/projetmjp2500/quick-start-guide.
ProJet® MJP 2500 Global Harmonized Standards/Safety Data
Sheets (GHS/SDS)
Each material has its own GHS/SDS. The user must be familiar with all information
contained in these documents before handling the materials. Every material shipment
includes a paper copy of its GHS/SDS.
Electronic versions of the GHS/SDSs are available on our website at
http://www.3dsystems.com/support/materials/msds.
NOTE: All of the documentation listed here is available by following links listed in the
descriptions above.

Electronic Documentation
3D SPRINT Help
The 3D SPRINT printer application provides a complete on-line help guide for understanding
how to utilize and manage the client software used for part layout and job submission to
your new printer. 
User Interface
User Interface
The User Interface is located on the top of the printerto the right. There are ve main
screens that contain sub menus that allow the user to perform a variety of functions to
control the printer. These vescreens and their menus are:

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Status Tab (A)
The rst tab on the UI. The following features are accessed under the Status Tab (A). Refer
to 1-7 for information that appears on this screen.The left side tiles describe job status,
the right side tiles describe printer status.
1. Access Platform - Pressing this button provides access to the print platform.
2. Start Print Job - Select to start the next print job in the print queue.
Printer State - This area identies what state the printer is in at any given time. See below
for the various Printer States.
Ready - Printer ready toaccept print jobs.
Load Print Platform - Printer is ready for a clean print platform to be installed
Printing - Printer is printing a job
Preparing Print- Printer is setting up to begin printing
Busy - Printer is performing maintenance
Standby - Printer is in a low power state
Paused - Current print is paused and can be resumed by selecting the button
Complete - Current print is completed and the part can be removed from the printer
Remove Print Platform - Job is complete; access the print platform to remove the part
Aborting / Aborted- Current print is aborting / aborted
Warming- Printeris warming up to a Ready state
Cartridge Warming Up - Printer cartridge(s) warming to a Ready state