Promax TM-5000 User manual

TM-5000
Vacuum Tumbling Machine
Operation Manual
Version 6.9.1
1915 E. Acacia Street, Ontario, CA91761, U.S.A
TEL : [phone]
FAX : [phone]
http://www.promaxvac.com
S/N: QCSIGNATURE:

TABLE OF CONTENTS
1. INSTALLATION …………………………………………………………………... 1
2. MAINTENANCE ………………………………………. …………………………. 1
3. FUNCTIONS OPERATION…….. ………………………………………….. …... 1
4. OPERATION………………………..……………………………………………….2
5. MACHINE SPECIFICATION…. ……………………..………………………….3
6. MACHINE OPERATION EXPLAIN……………………………….……………4
7. FABRICATION ……………………………….………………………………… .5
7.1 DRUM BODY………………………………………………………….…… 6
7.2 MACHINE CASE…………... ………………………………………..……….8
7.3 OPERATOR BOX ………………………………………………………….12
7.4 ELECTRICAL DIAGRAM ……………………………………………….14

1
1. INSTALLATION
Please check the electric power listed on the vacuum pump and install the vacuum
pump correctly,
ground line must on the floor.
2. MAINTENANCE
A. To ensure vacuum pump works smoothly suggest change the vacuum oil every
500 working hours or every a half year.

B. Check water filter bottle everyday, as soon as the water over a half of the bottle
please cleans it.
3. FUNCTIONS AND OPERATIONS
3.1 (For PV-03)
1 LED control panel
2 Vacuum switch
3 Power switch
4 Emergency stop
5 Fixed position
6 In/Stop/Out switch
7 Inhale
8 Speed V-R
9 Vacuum meter
Cleaning. The tumbler inside must be cleaned everyday after working hours.
IN OUT
FIXED
POSITION INHALE
POWER SW
OFF ON
VACUUM SW
OFF ON
VACUUM
METER
110
STOP SPEED V-R

2
4.OPERATION
PV-03 CONTROL UNIT MANUAL
1. When power on, STB LED light will be on. Wait for 2 seconds; you will be in the operation display.
2. Press “SHIFT” button，you can choose “Mix Time”, “Rest Time”, and “Cycle”，but you just can
read “Total Time”, no data input necessary. Because “Total Time=Cycle x (Mix Time + Rest Time).”
3. “Mix Time” and “Rest Time” can input with Hour and Min. If the numbers on the display without
“Dot” (On the lower right hand side of display), this means you input the “MINUTES”. If you want
to put HOUR, please press the “HR/MIN” button to switch between HOUR and MINUTES display.
When the numbers on the display with “Dot”, this means you are inputting the HOUR.。
For example:
In program#1, you plan to input 1hr and 20 min mixing time in the control panel.The way to do:
Shift the Led light on the mixing time
Make the display with “Dot” on the lower right hand side of display. This means you are in the Hour
input.
1. Use + button to add 1
2. Press the hr/min button one time switching to MINUTE display. Use + button to add 20 on
On the program#1, having mix time with 1hr and 20 min.
3. Use and button to switch the PROGRAM. There are 20 programs memory for saving data.
Press + or -button to adjust the value and use the shift button to select the mixing time, rest time and
cycle.
4. To activate the tumbler, please press START/PAUSE button once. If you want to stop the operation,
you can press STOP CYCLE button. If you want to pause the cycle, please press START/PAUSE
button during the operation. If you want to restart the operation, please press the START/PAUSE
button again.
5. During the operation, presses HR/MIN, you can check the remaining time for the operation.
6. If the single digit has “dot” on, the number means how many HOURS left. If the single digit has NO
“dot”, the number means how many MINTUTES left. To know the total time left, you need to check
the Hours and Minutes.

3
5.MACHINE SPECIFICATION

4
6.MACHINE OPERATION EXPLAIN.
Check the right power source with the name plate of the machine. Plug in the power and
ready to operate the machine.
Turn on main power switch and set the value on control panel. After finish all of the
setting push down the safety bar and press “Start/Pause” button to start the function.
Safety function will be effective and machine will stop at the same time while user
pull up the safety bar or gear motor box during working process.
After vacuum tumbling job finish, machine will stop and air ventilation at the same time.
As soon as machine finish air ventilation, open the vacuum cover and use unloading
switch to unload the product in drum.
The stopper on the side of the machine is design to hold the drum and remain it in the
same angle and help user to load in the processing product. How to use the stopper:
A. Push in the handle bar of stopper to the hole of the drum before load in the
processing product.
B. Pull back the handle bar of stopper from the hole of the drum before start the
machine.
Warning: The handle bar of the stopper must be pulled back before user start the
machine!! The machine will be damaged if user have not fulfill it!!

7. FABRICATION
5
7.1 DRUM BODY
7.4 ELECTRICAL BOX
7.2 MACHINE CASE
7.3 OPERATOR BOX

7.1 DRUM BODY
6
TM5K200000
Drum Body Diagram
CONNECT-B
223
4
3
5
6
7
8
9
10
12
13
14
15
16
17
18
192021
21
22
11
1
24
25

7.1-TM5K100P00
NO. PART NO. DESCRIPTION QTY NOTES
1 TM5K201000 Drum tank 1
2 TM5K202000 Front corver 1
3 TM5K203000 Front corver shaft 1
4 TM5K205000 Fitting 3/4" 1
5 TM5K206001 Front corver (R) 1
6 TM5K209000 Spring 4
7 TM5K210000 Fitting 1
8 D80K235101 Fitting 1
9 TM5K212001 Front corver (L) 1
10 TM5K215000 Fixed plate 1
11 2700415 Hex hd screw M8x16 2
12 29092254 Gasket IDF-017 6" 1
13 TM1K206000 Fitting 1
14 29092253 Heavy duty single pin clamp IDF-015 6" 1
15 29092621 Fitting 3/4" 1
16 29092183 Nipple 3/4"x3cm 1
17 29095031 Fitting 3/4" 1
18 29093294 Fitting 316 F 3/4" 1
19 27400555 Oil seal TC 50x65x8 1
20 27060081 Ring S50 1
21 2728918 Bearing A290 FM-5055-40 2
22 2701153 Hex socket hd screw M6x20 6
23 3114467 Lid gasket 1
24 2728919 Bearing A290 FM-5055-40 4
25 27070126 Nut M18x2.5 2
7

7.2 MACHINE CASE DIAGRAM
8
TM5K200000
Machine Case Diagram
Connect-B
43
35
F
G
E
F
G
C
C
E
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
36
37
38
39
40
41
42
44
45
46
47
48
49
50
51
52
53
54
55 56
57
58 59
60
62
76
77
67
66
65
71
72
75
74
73
67
70
66
68
63
88
89
8081
85
86
52 57
76
76
78
78
79
83
82
58
84
64
76
76
87
90
91
89
59
58
92

7.2-TM5K200P00
NO. PART NO. DESCRIPTION QTY NOTES
1 TM5K101000 Frame 1
2 TM5K102010 Back door 1
3 TM5K102020 Back door 1
4 TM5K103000 Wheel fixed plate 2
5 TM5K104000 Back Wheel 4
6 TM5K105000 Shaft 4
7 TM5K101370 Washer 1
8 TM5K111000 Chain wheel 1
9 TM5K116000 Chain wheel 1
10 TM5K108000 Wheel fixed Plate 2
11 TM5K110000 Shadt 2
12 TM5K113000 Bushing 8
13 TM5K117000 Cover 2
14 TM5K118000 Cover 2
15 TM5K119000 Wheel 2
16 TM5K124000 Wheel fixed Plate 2
17 TM5K126000 Spring mounting bar 1
18 TM5K121000 Base leg 4
19 TM5K127000 Fitting 1
20 TM5K132000 Fixed plate 1
21 TM5K134000 Y fitting 2
22 TM5K135000 Nut 2
23 TM5K122000 Sensor fixed plate 1
24 TM5K125000 Sensor fixed plate 1
25 TM5K206001 Front corver arm for right 1
26 TM5K207000 Shaft 1
27 TM5K212001 Front corver arm for left 1
28 TM5K213000 Front corver arm 1
29 TM5K214000 Front corver arm 1
30 TM3K103000 Wheel fixed Plate 2
31 TM3K104000 Wheel 2
9

7.2-TM5K200P01
NO. PART NO. DESCRIPTION QTY NOTES
32 TM3K105000 Shaft 2
33 TM3K113000 Pad 4
34 TM5K302000 Fix plate 1
35 TM1K112000 Sensor fixed plate 1
36 TM5K801001 Electrical box 1
37 TM5K802001 Electrical box door 1
38 TM5K803001 Panel 1
39 SC68207000 Holder 1
40 SC68208000 Extension Spring 1
41 DC53211000 Spring pull shaft 1
42 27285031 Bearing pillow block UCF208 2
43 28511110 Sensor 1
44 2815291 LM-HMW-155-60-L-7.5HP 1
45 2713076 Chain RS80-2 1
46 27280423 Bearing 6206 4
47 29400043 Filter bottle 1
48 27070637 Hex head screw M36x120 2
49 2921116 Split lock washer M36 2
50 2853313 Limit switch 1
51 28017051 Switch 1
52 2861025 Straight connectot MG20A 2
53 2933093 Mechanical valve MVMB-220-4TB-22 1
54 2914059 Cylinder MCMA-11-40-225-A 2
55 27147341 Dust sheet 1
56 2909325 Nipple 1"x20cm 1
57 2909231 Elbow 1" 2
58 2883349 Door lock 6
59 2883139 Arm MS-743-128 4
60 27000440 Hex head screw M20x30 1
61 27281532 Shaft bushing PL040x065 2
62 27280044 Bearing 6004 4
63 2719000 Slide mount 1
64 2728A60 Dried bearing SPB-253530 4
65 27280454 Bearing 6005 8
10

7.2-TM5K200P02
NO. PART NO. DESCRIPTION QTY NOTES
66 2740140 Nipple ,grease 1/8T 6
67 2893126 Fan 1
68 2700431 Hex hd screw M6x60 2
69 TM5K133000 Air fitting 2
70 27433226 Pin 2
71 2700472 Hex hd screw M14x30 8
72 27015155 Split lock washer M8 8
73 2908016 Controller speed JSC 801 4
74 2861037 Fitting MG-16A-10G 2
75 2709214 Key 8x7x45L 2
76 2700439 Hex hd screw M6x25 24
77 2707224 Nut M8 1
78 290921841 Nipple 1"x10cm 2
79 29093250 Nipple 1"x50mm 1
80 2700414 Hex hd screw M5x12 4
81 2705303 Split lock washer M5 4
82 27011382 Hex hd screw M20x2.5x60L 2
83 2704623 Set M12x20 2
84 2740142 Nipple ,grease 8mm 2
85 2700405 Hex hd screw M8x25L 8
86 2705187 Split lock washer M8 8
87 2701040 Hex hd screw M18x100 4
88 2704618 Set M8x10 2
89 27070126 Nut M18x2.5 8
90 2705119 Washer M18 4
91 2705325 Split lock washer M18 4
92 29110021 Valve Solenoid VXZ 2360-10-4GR1 1
11

12
7.3 OPERATOR BOX
TM5K800000
Operator Box
2
45
1
3
8
6
9
7
10 1312 11
14
15
7
M
M
16
17
19 20 21
22 23
18
25
24

TM5K800000
NO. PART NO. DESCRIPTION QTY NOTES
1 TM1K811002 Operation box 1
2 TM5K806000 Operation box support base 1
3 TM1K813001 Operation box back-cover 1
4 TM1K814010 Operation box cover 1
5 TM1K814020 Window 1
6 TM1K814030 Gasket L=1020 1
7 28831391 Hinge CL-200-3 4
8 2853313 Limit switch 1
9 2883349 Door lock C408K 1
10 2701167 Socket, hex hd M5x20 (S) 1
11 2890132 Washer, flat M10 (S) 4
12 2705304 Split lock washer M10 4
13 27004001 Screw, hex hd M10x20 (S) 4
14 2871782 Switch TE ZB4-BK1243 1
15 28700782 switch, irradiation type bgend of button NLB22-R11RI AC
2
1
16 2874044 Control panel 1
17 TM1K818000 Control panel plate 1
18 2961011 Pressure switch(w/cover) 1
2871704 Switch yellow TE ZB4-BA5 1
28704940 Button guard ZBPO 1
2871764 Switch blue TE ZB4-BW36 1
28704940 Button guard ZBPO 1
21 2871722 Switch TE ZB4-BD2 1
22 2871724 Switch TE ZB4-BD3 1
2896418 Switch black
2896440 Variable resistor
24 TM1K819000 Operation Box Fixed Seat 1
25 TM1K821000 Operation Box Fixed Sleeve 1
123
19
20
13

14
7.4 ELECTRICAL DIAGRAM

15
7.4 ELECTRICAL BOX

16
ITEM PART NO. DESCRIPTION SPECIFICATION Q’TY NOTE
MC1~2 2810731 Contactor TELC1D40AM7
(AC220V) 2
R1~6 2830197 Relay RXM4AB-2P7
AC220 3
2831106 Socket,Relay SY4S-05D 3
R7 2830198 Relay RXM2AB2P7 AC220 1
2833327 Socket,Relay PYF08A-C MY2 1
KM1
OL 2811600 Relay, Overload LRD-0325(17-25A) 1
IN1 2805025 INVERTER FR-E720-330-NA 1
QM1 28017051 Switch selector P1-32/EA/SVB 1
Timer 2832020 TIMER GE1A-B30HA220 1
2833202 Socket,Relay PF-085A 1
PU-NC 28560093 Controller DC12V 50mA (AC220) 1
2833202 Socket PF-085A 1
APR-3 2830154 Relay APR-3S AC208-440V 1
2833202 Socket PF-085A 1
T.B 2843204 Terminal,block PUW-20 23
2843202 Terminal,block PTU-20L 2