QEP Vitrex Versatile Power Max 560 Maintenance and service guide

POWER MAX 560 Tile Cutter
Read manual before use. Keep hands arms and face
clear of blade whilst in use. Always have safety guard in
place when machine is switched on at the mains. Always
wear Vitrex Protective Equipment when using hand or
power tools.
Safety First
Everest Road
Lytham St Annes
Lancashire
FY8 3AZ
Tel: [phone]
Fax: [phone]
www.qep.com

02 03
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Owner’s Safety and Operating Manual
Contents
Safety Instructions ..................................................3
Machine Specication & Electrical Requirements .....4
Assembly & Operating Instructions ......................5-6
Maintenance...........................................................7
Warranty ................................................................7
POWER MAX 560 Tile Cutter
POWER MAX 560 Tile Cutter
Safety Instructions
To use this tool correctly, you must
observe the Safety Regulations, the
Assembly Instructions and the Operation
Instructions contained in this Manual.
All persons who use and service the
machine must be acquainted with this
Manual and must be informed about any
potential hazards.
Children and inrm people must not use
this tool. Children must be supervised at
all times if they are in the area in which
the tool is being used.
It is also imperative that you observe the
accident prevention regulations in force in
your area.
The same applies for general
rules of occupational health and safety.
• Take suitable precautions to protect
your eyes, ears, lungs and hands
when operating the Wet Saw.
• Keep children and others away from
the machine whilst in use.
• Only use circular blades with
a continuous rim– DO NOT USE
segmented circular blades, saw blades
or abrasive disks.
• The machine should be used indoors
only, in a clean, dry,well lit area and
on a clutter free, at work surface.
• Avoid wearing loose clothing, ties,
rings, bracelets or other loose items
which may become caught in the
moving parts. Long hair should also
be tied back or contained.
• Always ensure that all loose tools and
components are removed from the
immediate working area.
• Switch machine off between cuts and
disconnect from mains supply before
carrying out any maintenance,
cleaning or changing the blade.
• Do not leave the saw running
unattended or touch the blade whilst
in motion – always use the blade guard
when cutting.
• Replace damaged blades immediately
and ensure that new blades are tted
correctly to run in the direction
indicated on the blade.
• Only recommended replacement parts
should be used with this machine – use of
improper accessories could cause serious
injury
Thermal Overload
Protection
This machine has built-in thermal
overload protection designed to prevent
overheating.
Should the thermal overload protection
trip, ensure that mains power supply and
machine switch are turned off.
Allow the machine to cool down for 10-15
minutes before restarting.
Features of the Tile Cutter
•High – torque direct drive industrial motor
•Ø180 x 16 mm diamond blade cuts tile up to
30mm thick.
•Detachable splash guard is designed for
quick blade installation.
•Adjustable rip and mitre guides allow users
to make 90˚ rip cuts and 0˚-45˚ mitre cuts on
both right and left side.
• The right cutting table is hinged to work as
an adjustable mitre block for 22.5˚, 30˚ and
45˚ mitre cuts.
• The right cutting table has a built – in water
reservoir for cooling the blade.
• The water reservoir contains a side over-
ow hole to ensure the proper water level.
• The built – in handle helps users to carry the
portable tile saw easily from place to place.
• Power cord and rip guide can be stored in
bottom storage to prevent the accessories
loss or damage.

POWER MAX 560 Tile Cutter
04 05
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Assembly & Set Up
Positioning of the blade:
Place the blade onto the shaft, pushing it
against the inner ange. Make sure the side
of the blade with directional arrow is facing
towards you.
Next place the outer ange and blade shaft
nut, and then tighten the blade shaft nut.
Make sure the nut is rmly tightened with
spanner provided.
Do not over – tighten! (See Fig A-C)
Placing The Splash Guard:
Insert guard support into the socket. Make
sure the support is parallel to the blade.
Place splash guard onto support and tighten
wing nut. (See Fig D)
Place the Rip Guide on the top of the cutting
table and clamp both ends. Rip guide can be
placed on both right and left side. (See Fig E)
Place the Mitre Guide onto the Rip Guide.
The mitre guide is designed to attach to rip
guide. Therefore use mitre guide on both
right and left side. (See Fig F)
FIG.B
FIG.A
FIG.C
FIG.D
Machine Specication & Electrical Requirements
Mains voltage V
Mains frequency Hz
Power input W
No load speed min-1
Blade diameter mm
Blade bore mm
Max. cutting depth mm
Mitre Cuts
230V
50 Hz
560W
3000 RPM
180
16
30
22.5˚-30˚-45˚
• Ensure that the mains voltage
corresponds to the instruction plate
– a single phase socket with two
contacts and an earth is obligatory.
• Use of an approved RCD circuit breaker
between the machine and the electrical
power point is highly recommended.
• To reduce the risk of unintentional
starting, make sure that the switch
is in the OFF position before plugging in.
• Repair or replace damaged or worn
cable immediately after rst
disconnecting from mains supply.
• Electrical faults must only
be rectied by a qualied electrician.
The contents of the box should include
the following (See pic below):
• POWER MAX 560 Tile Cutter
• Blade Assembly Set comprising of
180mm Diamond Blade, blade carrier,
blade washer, blade securing nut,
splashboard and splashboard
securing screw and spanner
• Blade guard set comprising of bolt,
wing nut,washer, guard support and
blade guard
• Rip Guide and securing nuts
• Variable Angle Mitre Guide
• Dual Extension Outriggers
• Owner’s Safety & Operating Manual
FIG.F
FIG.E

06 07
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POWER MAX 560 Tile Cutter
FIG.G
FIG.H
FIG.I
FIG.J
Maintenace
• Always check the blade before use for
cracks or signs of damage.
• Ensure that the reservoir is lled up to the
recommended level. Do not overll or
allow it to run dry.
• Always clean the machine after use, after
rst ensuring that it is disconnected from the
mains.
• Rinse out reservoir thoroughly to remove
all sludge and wipe down outside of
machine using a cloth or sponge.
• When not in use, store the electrical cable
and plug under the machine in the space
provided.
• No other servicing is required in normal
use. No attempt should be made to repair
or replace internal components as this will
invalidate any claim whilst the product is
under guarantee. Q.E.P. Co UK Ltd is committed to a continuing program of
product improvement. Consequently, please be advised
that specications, performance, appearance, and
dimensions of QEP/Vitrex products are subject to change
without notice. For more up-to-date information about our
range of products, please contact our Customer Service
Ofce on [phone] or your local distributor.
Consumer Advice
• Do not dispose of electrical products
with your normal householdwaste.
• Always use recycling facilities
whenever possible.
• Additional recycling information can
be found through your local Authority
or Retailer.
• For further information or advice, please
call the Vitrex Technical Helpline on
[phone].
Dual Extension Outriggers
To assemble the outriggers, screw the steel
bars into the extension platforms and using
the screws provided to secure them. Once
assembled, slot into the base of the tile
cutter in the relevant holes.
Tile Cutter Operation
Take out the electrical cord to connect to the
power source. The electrical cord is stored
underneath the counter.
Detach the splash guard, and then open the
right cutting table to ll the reservoir with
water to the recommended level.
Attention! Keep water level within lines. (See
Fig G)
Attach the splash guard above the blade and
close to the right cutting table.
Now you are ready to cut!
Steps for rip, angle and mitre cuts :
The edge of the cutting table (upper frame) is
marked with rigid dimension in both inches
and centimetres for accurate cutting.
For 90˚ rip cuts
After the rip guide is positioned for the
desired dimension, lean the material against
the rip guide then push the material forward
to the blade. (See Fig H)
For 0˚ – 45˚ angle cuts
Attach the mitre guide on the rip guide.
Choose the degree you want and tighten the
adjustment knob. Then push the mitre guide
and material together forwards for the
blade to cut the material.
(See Fig I)
For mitre cuts
Raise the right cutting table at the desired
angle, you can choose 22.5˚, 30˚ and 45˚.
Put the two stands into the grooves to hold
the cutting table in place. Place the material
face down onto the left cutting table and you
are ready to cut. (See Fig J)
This electric tile cutter has been manufactured to a high quality standard. It is guaranteed against faulty materials and
workmanship for 12months from the date of purchase. Any claim must be accompanied by a valid till receipt as proof of purchase.
A faulty machine will either be repaired or replaced free of charge. If a direct replacement is not available, an alternative to the
same or greater value/specication will be offered.
This guarantee does not cover machine defects caused by or resulting from:
a) Misuse, abuse or neglect, b) Trade, Professional or hire use, c) Repairs attempted by anyone other than our authorised repair
agent, d) Ingress of foreign objects, substances or accident
In the unlikely event of a fault occurring, contact should be made through the Vitrex Technical Helpline [phone]
The above guarantee is only valid within the UK and does not affect your statutory rights.
The guarantor is Q.E.P. Co. UK Ltd., Everest Road, Lytham St. Annes, Lancashire, FY8 3AZ (Registered No. 04988177 England).