R/Evolution RV05 User manual

MAN-000036-00 REV D
RV05, RV08 and RV12 Models
Installation & Operation Manual

MAN-000036-00 REV D
TABLE OF CONTENTS
REVOLUTION SERIES ............................................................................................. 1
SAFETY PRECAUTIONS.......................................................................................... 2
REVOLUTION SPECIFICATIONS ............................................................................ 5
SPECIFICATIONS FOR THE REVOLUTION 208 VAC MODELS ....................................... 6
SPECIFICATIONS FOR THE REVOLUTION 240 VAC MODELS ....................................... 7
SPECIFICATIONS FOR THE REVOLUTION RV05 480 VAC MODELS ............................. 8
12V REVOLUTION Chargers............................................................................... 8
24V, 36V and 48V REVOLUTION Chargers........................................................ 9
80V REVOLUTION Chargers............................................................................. 10
SPECIFICATIONS FOR THE REVOLUTION RV08 480VAC MODELS ............................ 11
24V, 36V and 48V REVOLUTION Chargers...................................................... 11
80V REVOLUTION Chargers............................................................................. 12
SPECIFICATIONS FOR THE REVOLUTION RV12 480VAC MODELS ............................ 13
24V, 36V and 48V REVOLUTION Chargers...................................................... 13
80V REVOLUTION Chargers............................................................................. 14
INSTALLATION PROCEDURE............................................................................... 15
CHARGER INSTALLATION .......................................................................................... 15
RV05 Models Installation ................................................................................... 16
RV08 Models Installation ................................................................................... 21
RV12 Models Installation ................................................................................... 27
CHARGER ELECTRICAL INSTALLATION ....................................................................... 33
208 VAC 3∅.................................................................................................................................. 33
240 VAC 3∅.................................................................................................................................. 34
480 VAC 3∅.................................................................................................................................. 35
OPERATION PROCEDURE.................................................................................... 39
CHARGER CONTROLS AND USER INTERFACE ............................................................. 39
BASIC CHARGE CYCLE OPERATION........................................................................... 40
GETTING STARTED .................................................................................................. 42
CHARGER MAIN MENU ............................................................................................. 46
TROUBLESHOOTING ............................................................................................ 54
RETURN MATERIAL PROCESS ............................................................................ 61
APPENDIX A – WALL MOUNT DIMENSIONS AND CLEARANCES .................... 62
RV05 MODELS ....................................................................................................... 62
RV08 MODELS ....................................................................................................... 63
RV12 MODELS ....................................................................................................... 64
APPENDIX B – POST STAND DIMENSIONS AND ASSEMBLY INSTRUCTIONS65
RV05 MODELS ....................................................................................................... 65
RV08 MODELS ....................................................................................................... 67
RV12 MODELS ....................................................................................................... 67
APPENDIX C – SHELF STAND DIMENSIONS ...................................................... 69
RV05 MODELS ....................................................................................................... 69
RV08 MODELS ....................................................................................................... 69
APPENDIX D – NOTE ON TEMPERATURE COMPENSATION ............................ 70
CONTACT INFORMATION ..................................................................................... 71

MAN-000036-00 REV D 1
REVOLUTION SERIES
The REVOLUTION Series features very high charge cycle efficiencies and state-of-the-art
MOSFET soft-switching technology resulting in lower energy costs, smaller sizes, and lighter
weight units. The REVOLUTION chargers maintain the charging efficiency greater than
90% over the entire charge cycle. This results in true energy savings of 6% or greater as
compared to leading HF chargers. For a typical 36V/850Ahr battery, these savings will
translate into approximately 1.5kwhr per charge cycle. In a typical application, the savings
can be greater than 400kwhr per battery per year.
The REVOLUTION Series is a combination of cutting edge charging and energy
management technologies, with a smaller footprint, lower acquisition costs, easy
maintenance, and flexible configurations.
The REVOLUTION chargers can support conventional, opportunity, and fast charge cycles.
The REVOLUTION chargers also offer programmability. All charger settings and features
can be easily customized to match workloads and schedules. Finish and equalize cycles
may be programmed to automatically run on certain days of the week. Additionally, the
REVOLUTION chargers may be tailored to meet the needs of any battery chemistry,
including flooded, gel, and Absorbed Glass Mat (AGM) lead-acid batteries.
The REVOLUTION RV05, RV08 and RV12 Battery Charger

MAN-000036-00 REV D 2
SAFETY PRECAUTIONS
BEFORE ATTEMPTING TO INSTALL AND OPERATE THE CHARGER,
READ THIS MANUAL CAREFULLY
This manual contains important instructions for the REVOLUTION series product line that
shall be followed during installation and operation of the charger. Only qualified personnel
should install, operate, or service this equipment.
SAVE THESE INSTRUCTIONS
High Voltages. Lethal voltages are present within the charger enclosure whenever the
AC line is energized and/or the battery/load is connected. The heat sinks and other
internal components present the risk of electric shock.
Stored Energy. To avoid the risk of electric shock, wait at least two minutes after de-
energizing the AC line and disconnecting the battery/load before removing the cover.
High Current Levels. Do not touch uninsulated battery connectors or terminals. All tools
should be adequately insulated to avoid the possibility of shorting connections. Inspect
cables often for damage to the insulation. Replace cracked or worn cables immediately.
Improper Connections. If the charger is incorrectly wired to input or output devices or
wiring is not in accordance with local safety codes and standards, the Revolution
charger and/or its components are at risk of being damaged.
Grounding. The charger must be connected to an AC power supply incorporating an
earth ground. The grounding conductor must be of a size equal to or larger than the line
(phase) conductors.
Explosive Gases.Working in the vicinity of a lead-acid battery is dangerous. Batteries
generate explosive gases during charge and discharge. To reduce the risk of ignition,
follow these safety instructions as well as those published by the battery manufacturer.
To minimize the potential for arcing and to reduce the risk of damage to the connector
contacts, it is recommended to connect and disconnect a battery when the charger
output is OFF.
WARNING

MAN-000036-00 REV D 3
Chemical Hazard. Working with lead-acid batteries may result in exposure to highly
corrosive acid. To protect eyes and skin, use the required Personal Protective
Equipment (PPE)as mandated by your employer and local regulations. At a minimum,
wear safety goggles and skin protection while connecting the battery charger or working
in the vicinity of lead-acid batteries.
Follow the battery manufacturer's published instructions when installing,
charging, and servicing batteries.
Use only with rechargeable batteries. Do not attempt to charge other battery types;
doing so may cause equipment damage and result in serious personal injury.
Do not expose the charger to rain or snow. The charger is NOT designed for outdoor
use.
Adequate Cooling Required. To prevent damage from overheating, proper airflow must
be ensured. Do not restrict fan inlets or exhaust outlets. Do not mount the charger in a
confined space or where the exhaust air will recirculate.
No User Serviceable Parts.If service is required, contact Power Designers Sibex or its
service representative.
These instructions assume a certain level of competence by the installer and/or
user. The following practices and codes contain relevant information, and should be
consulted for safe installation, testing, handling, and maintenance of rechargeable lead-
acid batteries. All applicable state and local codes must be followed.
•National Electrical Safety Code (NESC), ANSI/IEEE C2-2007 (or latest revision).
Copies may be obtained by contacting: The Institute of Electrical and Electronics
Engineers, Inc. (IEEE), Publications Office, 10662 Los Vaqueros Circle, P.O. Box
3014, Los Alamitos, CA 90720
Www.ieee.org
•National Electrical Code (NEC) NFPA-70 (or latest version) available from: National
Fire Protection Association, 1 Batterymarch Park, Quincy, MA 02269
Www.nfpa.org
CAUTION
WARNING

MAN-000036-00 REV D 4
•Federal Codes
29CFR1926.441 Batteries and Battery Chargers
29CFR1910.305 (j) Wiring Methods, Components and Equipment for General Use
OSHA Directive STD 01-08-002, including 29CFR1910.151(c) Medical Services and
First Aid; 29CFR1926.50 and 29CFR1926.51, Medical Service and First Aid, and
Sanitation, respectively; applicable to electric storage battery charging and
maintenance areas.
•EMC Compliance
This device complies with Part 15 section 103 of FCC Rules as a digital device used
exclusively as a power system in public utilities or industrial plants.
Operation is subject to the following two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that
may cause undesired operation.

MAN-000036-00 REV D 5
REVOLUTION SPECIFICATIONS
Model Numbers
RV05 Model Numbers
RV05-1.5kW-90A-12V
RV05-2kW-120A-12V
RV05-2.5kW-150A-12V
RV05-4kw-90A-36V-C
RV05-5kw-120A-36V-C
RV05-6kw-150A-36V-C
RV05-4kw-90A-36V-P
RV05-5kw-120A-36V-P
RV05-6kw-150A-36V-P
RV05-4kw-90A-36V-F
RV05-5kw-120A-36V-F
RV05-6kw-150A-36V-F
RV05-4kw-75A-48V-C
RV05-5kw-100A-48V-C
RV05-6kw-125A-48V-C
RV05-4kw-75A-48V-P
RV05-5kw-100A-48V-P
RV05-6kw-125A-48V-P
RV05-4kw-75A-48V-F
RV05-5kw-100A-48V-F
RV05-6kw-125A-48V-F
RV05-4kw-36V
RV05-5kw-36V
RV05-6kw-36V
RV05-4kw-48V
RV05-5kw-48V
RV05-6kw-48V
RV05-4kw-80V
RV05-5kw-80V
RV05-6kw-80V
RV05-6kW-48V-1/0-208
RV05-6kW-48V-1/0-240
RV08 Model Numbers
RV08-6kw-150A-36V-C
RV08-8kw-180A-36V-C
RV08-9kw-210A-36V-C
RV08-10kw-240A-36V-C
RV08-6kw-125A-48V-C
RV08-8kw-150A-48V-C
RV08-9kw-175A-48V-C
RV08-10kw-200A-48V-C
RV08-6kw-150A-36V-P
RV08-8kw-180A-36V-P
RV08-9kw-210A-36V-P
RV08-10kw-240A-36V-P
RV08-6kw-125A-48V-P
RV08-8kw-150A-48V-P
RV08-9kw-175A-48V-P
RV08-10kw-200A-48V-P
RV08-6kw-150A-36V-F
RV08-8kw-180A-36V-F
RV08-9kw-210A-36V-F
RV08-10kw-240A-36V-F
RV08-6kw-125A-48V-F
RV08-8kw-150A-48V-F
RV08-9kw-175A-48V-F
RV08-10kw-200A-48V-F
RV08-6kw-36V
RV08-8kw-36V
RV08-9kw-36V
RV08-10kw-36V
RV08-6kw-48V
RV08-8kw-48V
RV08-9kw-48V
RV08-10kw-48V
RV08-6kw-80V
RV08-8kw-80V
RV08-9kw-80V
RV08-10kw-80V
RV08-10kW-48V-208
RV08-10kW-48V-240
RV12 Model Numbers
RV12-10kw-240A-36V-C
RV12-12kw-270A-36V-C
RV12-10kw-200A-48V-C
RV12-12kw-225A-48V-C
RV12-10kw-240A-36V-P
RV12-12kw-270A-36V-P
RV12-13kw-300A-36V-P
RV12-14kw-330A-36V-P
RV12-15kw-350A-36V-P
RV12-10kw-240A-36V-P-CN
RV12-12kw-270A-36V-P-CN
RV12-10kw-200A-48V-P
RV12-12kw-225A-48V-P
RV12-13kw-250A-48V-P
RV12-14kw-275A-48V-P
RV12-15kw-300A-48V-P
RV12-10kw-240A-36V-F
RV12-12kw-270A-36V-F
RV12-13kw-300A-36V-F
RV12-14kw-330A-36V-F
RV12-15kw-350A-36V-F
RV12-10kw-240A-36V-F-CN
RV12-12kw-270A-36V-F-CN
RV12-10kw-200A-48V-F
RV12-12kw-225A-48V-F
RV12-13kw-250A-48V-F
RV12-14kw-275A-48V-F
RV12-15kw-300A-48V-F
RV12-10kw-200A-48V-F-CN
RV12-12kw-225A-48V-F-CN
RV12-13kw-250A-48V-F-CN
RV12-14kw-270A-48V-F-CN
RV12-10kw-36V
RV12-12kw-36V
RV12-13kw-36V
RV12-14kw-36V

MAN-000036-00 REV D 6
Specifications for the REVOLUTION 208 VAC models
SPECIFICATIONS RV05-6KW-48V RV08-10KW-48V
Nominal Volt (V) / 48V / 112A 48V / 180A
Maximum Current (A) 36V / 125A 36V / 200A
INPUT SPECIFICATIONS
Voltage 208 VAC, ± 10%, 3-phase
Current 21.3A rms/ph 34.1A rms/ph
Power Factor >0.92
Breaker Rating 30A 45A
OUTPUT SPECIFICATIONS
Voltage 48V nom. / 65V max.
Current 125A max. 200A max.
Power 6.5kw max. 10.4kw max.
# of Battery Cells 12 / 18/ 24
Peak-to-Peak
< 1%
Voltage Ripple
EFFICIENCY
Total charge cycle efficiency > 90%
Peak charging efficiency > 92%
PROTECTION
Input •Under voltage
•Over voltage transients
Output
•Over current
•Over voltage
•Charger Over temperature; Battery Over temperature
•Battery reverse polarity
OPERATING CONDITIONS
Temperature 0–40°C
Humidity 10-90% RH noncondensing
INTERFACE
User Interface LCD & keypad, USB. Optional: Ethernet & wireless via PT Link
MECHANICAL
W x D x H 12.5” x 8.5” x 20.25” 18.5” x 9.5” x 21”
Weight ~56 lbs. ~85 lbs.
Output Cables 10’, #2* or 10’, 1/0 10’, 2/0
Output Connectors SB175, SBX175, SB350, SBX350, Euro160 or
Euro320 SB350, SBX350 or Euro320
Cooling Forced air (fans)
Certifications UL and cul Listed; CEC Certified
*#2 Cable is limited to SB175, SBX175 or Euro160 connectors

MAN-000036-00 REV D 7
Specifications for the REVOLUTION 240 VAC models
SPECIFICATIONS RV05-6KW-48V RV08-10KW-48V
Nominal Volt (V) / 48V / 112A 48V / 180A
Maximum Current (A) 36V / 125A 36V / 200A
INPUT SPECIFICATIONS
Voltage 240 VAC, ± 10%, 3-phase
Current 18.5A rms/ph 29.6A rms/ph
Power Factor >0.92
Breaker Rating 25A 40A
OUTPUT SPECIFICATIONS
Voltage 48V nom. / 65V max.
Current 125A max. 200A max.
Power 6.5kw max. 10.4kw max.
# of Battery Cells 12 / 18/ 24
Peak-to-Peak
< 1%
Voltage Ripple
EFFICIENCY
Total charge cycle efficiency > 90%
Peak charging efficiency > 92%
PROTECTION
Input •Under voltage
•Over voltage transients
Output
•Over current
•Over voltage
•Charger Over temperature; Battery Over temperature
•Battery reverse polarity
OPERATING CONDITIONS
Temperature 0–40°C
Humidity 10-90% RH noncondensing
INTERFACE
User Interface LCD & keypad, USB. Optional: Ethernet & wireless via PT Link
MECHANICAL
W x D x H 12.5” x 8.5” x 20.25” 18.5” x 9.5” x 21”
Weight ~56 lbs. ~85 lbs.
Output Cables 10’, #2* or 10’, 1/0 10’, 2/0
Output Connectors SB175, SBX175, SB350, SBX350, Euro160 or
Euro320
SB350, SBX350 or Euro320
Cooling Forced air (fans)
Certifications UL and cul Listed; CEC Certified
*#2 Cable is limited to SB175, SBX175 or Euro160 connectors
+ PT Link sold separately

MAN-000036-00 REV D 8
Specifications for the REVOLUTION RV05 480VAC models
12V REVOLUTION Chargers
SPECIFICATIONS RV05-1.5kW-12V RV05-2kW-12V RV05-2.5kW-12V
Nominal Volt (V) /
Maximum Current (A) 12V/90A 12V /120A 12V /150A
INPUT SPECIFICATIONS
Voltage
480 VAC, ± 10%, 3-phase
Current
2.8A rms/ph 3.7A rms/ph 4.6A rms/ph
Power Factor
>0.85 nominal
Breaker Rating
10A
OUTPUT SPECIFICATIONS
Voltage
12V nom. / 16V max.
Current
90A max. 120A max. 150A max.
Power
1.5kw max. 2.0kw max. 2.5kw max.
# of Battery Cells
6
Peak-to-Peak
Voltage Ripple
< 1%
PROTECTION
Input •Under voltage
•Over voltage transients
Output
•Over current
•Over voltage
•Charger Over temperature; Battery Over temperature
•Battery reverse polarity
OPERATING CONDITIONS
Temperature 0–40°C
Humidity 10-90% RH noncondensing
INTERFACE
User Interface LCD & keypad, USB, wireless communication with PT Link+
. Optional: Ethernet
MECHANICAL
W x D x H
12.5” x 8.5” x 20.25”
Weight ~49 lbs. ~53 lbs. ~56 lbs.
Output Cables
10’. 1/0 or #2
Output Connectors SB350, SBX350, Euro160 or Euro320
Cooling Forced air (fans)
Certifications
UL and cul Listed
*#2 Cable is limited to SB175, SBX175 or Euro160 connectors
+ PT Link sold separately

MAN-000036-00 REV D 9
24V, 36V and 48V REVOLUTION Chargers
SPECIFICATIONS
RV05-4kw-
48V
RV05-5kw-
48V
RV05-6kw-
48V
RV05-4kw-
36V
RV05-5kw-
36V
RV05-6kw-
36V
Nominal Volt (V) /
Maximum Current (A)
48V / 67A
36V / 75A
48V / 90A
36V / 100A
48V / 112A
36V / 125A 36V / 90A 36V / 120A 36V / 150A
INPUT SPECIFICATIONS
Voltage
480 VAC, ± 10%, 3-phase
Current
5.5A rms/ph 7.4A rms/ph 9.2A rms/ph 5.5A rms/ph 7.4A rms/ph 9.2A rms/ph
Power Factor
>0.92
Breaker Rating
15A
OUTPUT SPECIFICATIONS
Voltage
48V nom. / 65V max. 36V nom. / 50V max.
Current
75A max. 100A max. 125A max. 90A max. 120A max. 150A max.
Power
3.9kw max. 5.2kw max. 6.5kw max. 3.9kw max. 5.2kw max. 6.5kw max.
# of Battery Cells 12/18/24 12/18
Peak-to-Peak
Voltage Ripple
< 1%
EFFICIENCY
Total charge cycle efficiency > 90%
Peak charging efficiency > 92%
PROTECTION
Input •Under voltage
•Over voltage transients
Output
•Over current
•Over voltage
•Charger Over temperature; Battery Over temperature
•Battery reverse polarity
OPERATING CONDITIONS
Temperature 0–40°C
Humidity 10-90% RH noncondensing
INTERFACE
User Interface LCD & keypad, USB. Optional: Ethernet & wireless via PT Link
MECHANICAL
W x D x H 12.5” x 8.5” x 20.25”
Weight ~49 lbs. ~53 lbs. ~56 lbs. ~49 lbs. ~53 lbs. ~56 lbs.
Output Cables
10’, #2* or 10’, 1/0
Output Connectors
SB175, SBX175, SB350, SBX350, Euro160 or Euro320
Cooling
Forced air (fans)
Certifications
UL and cul Listed; CEC Certified
*#2 Cable is limited to SB175, SBX175 or Euro160 connectors

MAN-000036-00 REV D 10
80V REVOLUTION Chargers
SPECIFICATIONS RV05-4kw-80V RV05-5kw-80V RV05-6kw-80V
Nominal Volt (V) /
Maximum Current (A) 80V /39A 80V /52A 80V /65A
INPUT SPECIFICATIONS
Voltage
480 VAC, ± 10%, 3-phase
Current
5.5A rms/ph 7.4A rms/ph 9.2A rms/ph
Power Factor
>0.92
Breaker Rating
15A
OUTPUT SPECIFICATIONS
Voltage
80V nom. / 110V max.
Current
39A max.
52A max.
65A max.
Power
3.9kw max. 5.2kw max. 6.5kw max.
# of Battery Cells 36 / 40
Peak-to-Peak
Voltage Ripple
< 1%
EFFICIENCY Total charge cycle efficiency > 90%
Peak charging efficiency > 92%
PROTECTION
Input •Under voltage
•Over voltage transients
Output
•Over current
•Over voltage
•Charger Over temperature; Battery Over temperature
•Battery reverse polarity
OPERATING CONDITIONS
Temperature
0–40°C
Humidity
10-90% RH noncondensing
INTERFACE
User Interface LCD & keypad, USB, wireless communication with PT Link+
. Optional: Ethernet
MECHANICAL
W x D x H 12.5” x 8.5” x 20.25”
Weight
~49 lbs.
~53 lbs.
~56 lbs.
Output Cables 1/0
Output Connectors
SB175, SBX175, SB350, SBX350, Euro160 or Euro320
Cooling Forced air (fans)
Certifications UL and cul Listed; CEC Certified
*#2 Cable is limited to SB175, SBX175 or Euro160 connectors
+ PT Link sold separately

MAN-000036-00 REV D 11
Specifications for the REVOLUTION RV08 480 VAC models
24V, 36V and 48V REVOLUTION Chargers
SPECIFICATIONS
RV08-6KW-
48V
RV08-8KW-
48V
RV08-9KW-
48V
RV08-10KW-
48V
RV08-6KW-
36V
RV08-8KW-
36V
RV08-9KW-
36V
RV08-10KW-
36V
Nominal Volt (V) /
Maximum Current (A)
48V / 112A
36V / 125A
48V / 135A
36V / 150A
48V / 157A
36V / 175A
48V / 180A
36V / 200A 36V / 150A 36V / 180A 36V / 210A 36V / 240A
INPUT SPECIFICATIONS
Voltage 480 VAC, 3-phase±10%
Current
9.2A rms/ph 11.1A rms/ph 12.9A rms/ph 14.8A rms/ph 9.2A rms/ph 11.1A rms/ph 12.9A rms/ph 14.8A rms/ph
Power Factor
>0.92
Breaker Rating 20A
OUTPUT SPECIFICATIONS
Voltage
48V nom. / 65V max. 36V nom. / 50V max.
Current
125A max. 150A max. 175A max. 200A max. 150A max. 180A max. 210A max. 240A max.
Power
6.5kw max.
7.8kw max.
9.1kw max.
10.4kw max.
6.5kw max.
7.8kw max.
9.1kw max.
10.4kw max.
# of Battery Cells 12/18/24 12/18
Peak-to-Peak
Voltage Ripple
< 1%
EFFICIENCY Total charge cycle efficiency > 90%
Peak charging efficiency > 92%
PROTECTION
Input •Under voltage
•Over voltage transients
Output
•Over current
•Over voltage
•Charger Over temperature; Battery Over temperature
•Battery reverse polarity
OPERATING CONDITIONS
Temperature 0–40°C
Humidity
10-90% RH noncondensing
INTERFACE
User Interface LCD & keypad, USB. Optional: Ethernet & wireless via PT Link+
MECHANICAL
W x D x H
18.5” x 9.5” x 21”
Weight
~73 lbs.
~77 lbs.
~81 lbs.
~85 lbs.
~73 lbs.
~77 lbs.
~81 lbs.
~85 lbs.
Output Cables
10’, 2/0
Output Connectors
SB350, SBX350 or Euro320
Cooling
Forced air (fans)
Certifications
UL and cul Listed; CEC Certified
+ PT Link sold separately

MAN-000036-00 REV D 12
80V REVOLUTION Chargers
SPECIFICATIONS RV08-6kw-80V RV08-8kw-80V RV08-9kw-80V RV08-10kw-80V
Nominal Volt (V) /
Maximum Current (A) 80V /65A 80V /78A 80V /91A 80V /91A
INPUT SPECIFICATIONS
Voltage
480 VAC, ± 10%, 3-phase
Current
9.2A rms/ph 11.1A rms/ph 12.9A rms/ph
Power Factor
>0.92
Breaker Rating
20A
OUTPUT SPECIFICATIONS
Voltage
80V nom. / 110V max.
Current
65A max. 78A max. 91A max. 104A max.
Power
6.5kw max.
7.8kw max.
9.1kw max.
10.4kw max.
# of Battery Cells 36 / 40
Peak-to-Peak
Voltage Ripple
< 1%
EFFICIENCY Total charge cycle efficiency > 90%
Peak charging efficiency > 92%
PROTECTION
Input •Under voltage
•Over voltage transients
Output
•Over current
•Over voltage
•Charger Over temperature; Battery Over temperature
•Battery reverse polarity
OPERATING CONDITIONS
Temperature 0–40°C
Humidity 10-90% RH noncondensing
INTERFACE
User Interface
LCD & keypad, USB, wireless communication with PT Link
+
. Optional: Ethernet
MECHANICAL
W x D x H 18.5” x 9.5” x 21”
Weight ~73 lbs. ~77 lbs. ~81 lbs. ~85 lbs.
Output Cables 10’,1/0
Output Connectors SB175, SBX175, SB350, SBX350, Euro160 or Euro320
Cooling Forced air (fans)
Certifications UL and cul Listed; CEC Certified
+ PT Link sold separately

MAN-000036-00 REV D 13
Specifications for the REVOLUTION RV12 480 VAC models
24V, 36V and 48V REVOLUTION Chargers
SPECIFICATIONS
RV12-10KW-
48V
RV12-12KW-
48V
RV12-13KW-
48V
RV12-14KW-
48V
RV12-15KW-
48V
RV12-10KW-
36V
RV12-12KW-
36V
RV12-13KW-
36V
RV12-14KW-
36V
RV12-15KW-
36V
Nominal Volt (V) /
Maximum Current (A)
48V / 180A
36V / 200A
48V /202A
36V / 225A
48V / 225A
36V / 250A
48V / 247A
36V / 275A
48V /270A
36V / 300A 36V / 240A 36V / 270A 36V / 300A 36V / 330A 36V / 350A
INPUT SPECIFICATIONS
Voltage
480 VAC, 3-phase ± 10%
Current
14.8A rms / ph 16.6A rms / ph 18.5A rms / ph 20.3A rms / ph 22.2A rms / ph 14.8A rms / ph 16.6A rms / ph 18.5A rms / ph 20.3A rms / ph 22.2A rms / ph
Power Factor
>0.92
Breaker Rating
30A
OUTPUT SPECIFICATIONS
Voltage
48V nom. / 65V max. 36V nom. / 50V max.
Current 200A Max 225A Max 250A Max 275A Max
CN: 270A Max+ 300A Max 240A Max 270A Max 300A Max 330A Max 350A Max*
Power
10.4kw Max 11.7kw Max 13.0kw Max 14.3kw Max 15.6kw Max 10.4kw Max 11.7kw Max 13.0kw Max 14.3kw Max 15.6kw Max
# of Battery Cells 12/18/24 12/18
Peak-to-Peak
Voltage Ripple
< 1%
EFFICIENCY Total charge cycle efficiency > 90%
Peak charging efficiency > 92%
PROTECTION
Input •Under voltage
•Over voltage transients
Output
•Over current
•Over voltage
•Charger Over temperature; Battery Over temperature
•Battery reverse polarity
OPERATING CONDITIONS
Temperature 0–40°C
Humidity 10-90% RH noncondensing
INTERFACE
User Interface
LCD & keypad, USB. Optional: Ethernet & wireless via PT Link
MECHANICAL
W x D x H
26.5” x 9.5” x 21”
Weight
~106 lb ~109 lb ~113 lb ~116 lb ~120 lb ~106 lb ~109 lb ~113 lb ~116 lb ~120 lb
Output Cables
10’, 4/0
Output Connectors
SB350, SBX350 and Euro320*
Cooling
Forced air (fans)
Certifications
UL and cul Listed; CEC Certified
*SB350, SBX350 = 350A UL + CSA limit, Euro320 = 350A UL, 270A CSA limit
1 CN models have output restricted to 270A for use with Euro320 connectors in Canada
+ PT Link sold separately

MAN-000036-00 REV D 14
80V REVOLUTION Chargers
SPECIFICATIONS RV12-10kw-
80V
RV12-12kw-
80V
RV12-13kw-
80V
RV12-14kw-
80V
RV12-15kw-
80V
Nominal Volt (V) /
Maximum Current (A) 80V /104A 80V /117A 80V /130A 80V /143A 80V /156A
INPUT SPECIFICATIONS
Voltage
480 VAC, ± 10%, 3-phase
Current
14.8A rms/ph 16.6A rms/ph 18.5A rms/ph
20.3A rms/ph 22.2A rms/ph
Power Factor
>0.92
Breaker Rating
30A
OUTPUT SPECIFICATIONS
Voltage
80V nom. / 110V max.
Current
104A max. 117A max. 130A max. 143A max. 156A max.
Power
10.4kw max. 11.7kw max. 13.0kw max. 14.3kw max. 15.6kw max.
# of Battery Cells 36 / 40
Peak-to-Peak
Voltage Ripple
< 1%
EFFICIENCY Total charge cycle efficiency > 90%
Peak charging efficiency > 92%
PROTECTION
Input •Under voltage
•Over voltage transients
Output
•Over current
•Over voltage
•Charger Over temperature; Battery Over temperature
•Battery reverse polarity
OPERATING CONDITIONS
Temperature 0–40°C
Humidity
10-90% RH noncondensing
INTERFACE
User Interface LCD & keypad, USB, wireless communication with PowerTrac and PT Link+
. Optional: Ethernet
MECHANICAL
W x D x H 26.5” x 9.5” x 21”
Weight
~106 lb
~109 lb
~113 lb
~116 lb
~120 lb
Output Cables 10’,1/0
Output Connectors
SB175, SBX175, SB350, SBX350, Euro160 or Euro320
Cooling Forced air (fans)
Certifications UL and cul Listed; CEC Certified
+ PT Link sold separately

MAN-000036-00 REV D 15
INSTALLATION PROCEDURE
Charger Installation
The following procedure describes proper installation of the REVOLUTION series of
chargers.
Charger Unpacking and Inspection
Upon receipt of a REVOLUTION charger, ensure that there is no physical damage to the
chassis, the Liquid Crystal Display (LCD)/keypad, or the DC cables. If any damage is
apparent, contact the shipping carrier.
Do not install or operate the charger if it has any visible damage.
Failure to meet these minimum requirements
May result in a voided warranty.
•Adequate Cooling Required – To prevent damage from overheating, proper airflow
must be ensured. Do not restrict fan inlets or exhaust outlets. Do not mount the
charger in a confined space or where the exhaust air will recirculate.
Continue on page 16 for RV05 Installation Procedure
Continue on page 21 for RV08 Installation Procedure
Continue on page 27 for RV12 Installation Procedure
WARNING

MAN-000036-00 REV D 16
RV05 Models Installation
•Mount the charger vertically, observing the minimum spacing shown below:
Figure 1: RV05 NEC minimum spacing
•Ensure that the charging area is well ventilated, dry, and clean.
•Do not expose the charger to rain or snow.
The charger is NOT designed for outdoor use.

MAN-000036-00 REV D 17
•There must be at least 2” of spacing between the sides of the charger and any
adjacent walls or barriers, and 12” of spacing between the bottom of the charger and
the floor or any other obstruction.
Figure 2: RV05 minimum spacing
•Ambient Temperature Range 0 – 40° C
•Ambient Humidity Range 10-90% RH non-condensing

MAN-000036-00 REV D 18
1. Preparing the Mounting Area:
•The Charger must be mounted vertically as illustrated, using 5/16” hardware (user
provided). The Charger may be directly mounted to masonry or concrete, structural
framing channels, or onto the Floor or Shelf Stand (purchased separately; see
Appendix B or C).
Figure 3: RV05 mounting hole / bolt pattern
•Charger should be fastened to the mounting surface using 5/16” hardware (User
provided). Threaded mounting studs protruding from surface are recommended for
ease of installation.
•Charger Weight: 56 lbs. Maximum