Rampage Trailview Tonneau Top User manual

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For proper installation and best possible fit, please read all instructions BEFORE you begin.
For technical assistance or to obtain missing parts, please call Customer Relations at 1-800-241-7219.
Important Safety Information
• Periodically check all components for tightness.
• Be sure to wear safety goggles while installing.
• When using power tools, read and understand all operating instructions.
Contents NOTE: Actual product may vary from illustration.
Hinge Plate LH x1 Hinge Plate RH x1 Retainer Tailgate Bar x2 Retainer Tailgate Plastic
x2
Tailgate Bar x1 Tailgate Seal x1 Puddle Poles x2 Flip Top Hardware x1
TrailView Main Deck x1
Back Window x1
Tonneau Cover x1
Self Tap Screw x4
Installation Instructions
I-990235 Rev.1
Trailview Tonneau Top ™
Part No. 990235
07-17 Jeep Wrangler 2dr

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Tools Required
Pre-Installation Requirements
• Remove existing hard or soft top. For OEM (original/factory) soft tops, also remove:
• Windshield header bar
• Tube frame hardware from roll bar
• Side door surrounds
• Rear window, tailgate bar, tailgate clips
• For correct installation, mounting surface of part should be between 70-95° F (21-35° C) prior to installation.
LH Upright Lower
Plastic x1
RH Upright Lower
Plastic x1
LH Upright x1 RH Upright x1 LH Upper Corner
Plastic x1
RH Upper Corner
Plastic x1
Self Tap Screw x28 Upright Turn Knob x2 Door Surround
Bracket Front x2
Door Surround
Bracket Rear x2 LH Front Door Bar x1 RH Front Door Bar x1
LH Front Plastic x1 RH Front Plast x1 Top Retention Strap x1
Door Surround Knob -
Long x2
Door Surround Knob -
Med x2
Contents cont. NOTE: Actual product may vary from illustration.
Phillips Screwdriver Ratchet and extensions Torx Bit
T25
Allen Wrench Safety Glasses
Front Latch x2 Shoulder Bolt x2 nut x2 Tonneau Support x1

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NOTE: Actual product may vary from illustration.
Important: For a smooth fit and ease of installation, this top should be installed at temperatures above 72 degrees. Below this
temperature, the fabric may contract an inch or more making it difficult to install. We highly recommend taking your new TrailView
Tonneau Top™out of the package and letting it sit inside a warm place or in direct sun light for 1-2 hours before you install the top. When
warm, this top will install quickly.
TIP: Driver’s side pieces are sealed in green plastic packaging.
Passenger’s side pieces are sealed in clear plastic packaging.
1
Install driver’s door surround. Slide front bracket onto front extrusion as
shown below.
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2
5
Push front plastic insert into front section of door surround.
Secure all pieces with 5 small self-drilling screws.
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Installation Steps
TrailView Main Deck x1
Back Window x1
Tonneau Cover x1
Slide the rear bracket onto the rear surround section.

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10 11
Install door surround base part into vertical extrusion with a self-drilling
screw.
Repeat this section (steps 2-10) to assemble passenger’s side door
surround.
Lift roll bar pad as shown for bracket clearance over the roll bar.
Install Door surround onto the roll cage. Insert door surround knobs. Long
Rear (LR) knob at the rear. Long Front medium (LF) knob at the front and
the Small (SM) knob into the middle hole.
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Insert corner piece of vertical upright into assembled front and rear
surround parts with 5 screws.
Install vertical extrusion to upper corner part with a small turn-knob screw.
Installation Steps
TIP: Do Not fully tighten turns knob at this time.
LR Long
LF Medium
Right Upright
Right Front

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12 13
14 15
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TIP: Make sure the rubber gasket at the top of the windshield is correctly
sealed against the front surround section. See photo below for proper fit:
Fit door surround mount plate on top of door surrounds.
Installation Steps
16
Fit retention strap to driver side door surround mount plate on top of rear
hole in mount plate to hold tube when top is open.
Tighten all door surround knobs into door surround assembly at this time as shown below. Repeat steps on right side.
Put the retention strap in place with the bolt and washer through the
grommet as shown.
Next, install the 2nd washer and Nylock nut on top of the strap and snug
with a 13mm socket wrench and 13mm wrench.
When the top is in the folded back position reach up and hook the retention
strap over the bar as shown.

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23
Using a Torx T25 bit to remove the foot man loop from the windshield on
both the driver’s and passenger’s side. Save screws for re-use.
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25
Place provided latch as shown and reattach with the Torx T25 screw from
the previous step. Repeat Step 19, 20 for the other side.
Fold back the hardware tubes of the header channel assembly then install
the main deck fabric. Secure with snaps as shown.
Tuck the plastic strip behind latches. and along side rails. See photo
below for proper fit.
TIP: It may be helpful to have a second person for this step. Place the top face down and re-fold, beggining with the rear portion.
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Installation Steps
20
Tuck the plastic strip behind metal tabs and along side rails. Plastic strip will
tuck between the metal sides.
Roll up the Soft Top Deck to make installation to the Flip Top Plates more manageable.
Secure the Flip Top Header Assembly to the Soft Top Deck by engaging the
Hook and loop flap around the tube.

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26
29
Lift the Trail view soft top and header channel assembly onto the windshield
gasket. 2 person help makes this easier.
Un-Fold the Trail view Tonneau main deck fabric over the top of the roll cage and in place.
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Close the top toward the windshield.
Installation Steps
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28 29
Place pivot tubes over the mount hing plate. Install shoulder bolt and nut
using allen key wrench. Nut goes to inside of vehicle and fits into plastic.
Check the front edge to windshield edge lines up to windshield seal

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34
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Locate the ceiling adjustment straps at the corners of the ceiling panel. Wrap
the straps around the roll bar oward the inside of the Jeep, then back up to
the strap adjustment buckle.
Attach the latch to the metal flange. Adjust the hook to fit with slight tension when latch is closed. Tip: Turn screw for tighter latch.
Wrap the 2 straps attached to the main section of fabric around the rear-
middle of the sound bar. Insert plastic hooks into the holes on the undeside
of the sound bar. Tighten the strap until snug.
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Wrap the straps around the roll bar oward the inside of the Jeep, then back up to the strap adjustment buckle. Tighten and repeat for the passenger side.
Adjust each side to position the top evenly.
Installation Steps

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Installation Steps
Attach the main deck belt rail plastic into the upper door surround sides
from front to back. Start at the windshield header.
Continue fastening the upper side tuck strips of the main deck until the
top is fully attached all around the door surrounds.
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Attach zippers from the back window to the main cover fabric by zipping into place. Access from the inside to start zipper.
Locate the side straps at the upper corners of the back window. Connect and tighten the straps around the sport bar, thread the end through the buckle as
shown.
Note: Straps should be snug and can be tighten later to properly mount.

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Installation Steps
41
Insert Tonneau cover support bow into pocket sleeve.
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Tip: Start at the top and work your way down. Then tuck in small tab at
bottom.
Tuck rear window sides into the door surround sides by sliding the plastic
backing into the door surround as shown. Repeat on other side.
Connect the hook and loop collar flaps around the sport bar. Be sure to pull
the seat belt inside here as well.
Start on the passenger side at the bottom of the back window and zip the
tonneau cover to the back window.
Lay the Tonneau cover upside down to access support bow sleeve.
Lay the Tonneau cover loosely over the rear of the vehicle tub. Locate the
zipper start on the passenger side at the bottom of the back window and zip
the tonneau cover to the back window.
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