Rampage I-TVR-01 User manual

Installation Instructions
I - Sheet Number I-TVR-01 Rev. A
Retractable Soft Top
For proper installation and best possible fit, please read all instructions BEFORE you begin.
For technical assistance or to obtain missing parts, please call Customer Relations at 1-800-241-7219.
Important Safety Information
NOTE: Actual product may vary from illustration.Contents
Soft Top Components x1
(Soft Top, Side Windows, Rear Window)
End Clamp Main Body x2 Set Door Surrounds x1 Tailgate Bar x1
Allen Key x2
Hook and Loop Tape
for door surround x2
Small Turn Knobs x2 60mm length knobs x2 70mm length knobs x2
Retractable Trailview
Hardware x1
Self Tapping Screws x30
Short Middle Knobs x2
Tailgate Bar x1
Puddle Polesy x2
End Clamp Backing x2
Tools Required
Torx Bits Allen Wrench Safety Glasses Ratchet and extensionsPhillips screwdriver
Preparation Before Installation
• Remove existing soft or hard top. For OEM (original/factory) soft tops: remove windshield header bar, remove tube frame
hardware from roll bar, side door surrounds and remove the rear window/tailgate bar/tail gate clips.
• To be used with Lund® branded products only.
• Periodically check all components for tightness.
• Be sure to wear safety goggles while installing.
• When using power tools, read and understand all operating instructions
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Installation Steps NOTE: Actual application may vary slightly from illustrations.
Page 2 of 11
Unfold your new Soft Top, set the windows aside for later use, taking care not to scratch windows. Spread the top out and taking care.
To begin the installation the door surround need to be assembled. The door surrounds are intended to be used with the Frameless and
Fold Back Tops in place of the factory door surrounds. They have been designed to strengthen some of the weak areas of the factory
door surrounds and provide a simple and sturdy mount specifically for our tops.
Install door surround base part with self driling screw.
Insert front metal bracket onto front section.Install upper corner part with turn knob bolt.
Insert front plastic insert into front section and use 5 small
screws to secure parts together.
Install (5) self drilling screws.
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Installation Steps NOTE: Actual application may vary slightly from illustrations.
Page 3 of 11
Install front section to middle plastic part with screw.
(4 door only)
Install front section to rear section with screw.
Install rear bracket to rear section. Insert front/rear section to vertical upright.
Install (5) screws to secure parts. Repeat installation steps 1-11 for the other side.
(4 door shown)
Once door surround is completely assembled position it onto the vehicle in the correct position. Fit bracket over the roll bar.
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NOTE: Pay close attention to the rubber gasket at the top of the windshield and how the front section inserts into it. The picture below
shows how it should fit.
NOTE: Also be careful in the middle to make sure the rubber is correctly wrapped around the plastic center section before the center knob
is installed. See picture below.
Inspect the clearance between top of windshield frame and door surround, making sure that the factory foam seal is in place;
door surrounds are properly placed and tightened per Jeep®owners manual.
Note: The factory door surrounds can not be used. We included the Rampage door surround kit as it was designed specifically
for this top.
Installation Steps NOTE: Actual application may vary slightly from illustrations.
Page 4 of 11
Insert door surround mount plate on top of the door surrounds. Install turn knobs to secure parts to roll cage mount holes.
Install door surround knobs. Long front knob (60mm),
small middle knob, long rear knob (70mm). Use the longer knob
with the long LR on the long rear and the LF onto the Long Front
and the SM short middle knob to the middle of vehicle.
Remove footman loop from windshield driver and passenger sides
as shown using Torx T25 bit.
Long front
Short middle
Long rear
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Installation Steps NOTE: Actual application may vary slightly from illustrations.
Page 5 of 11
Place new latch in place as shown. Re-use the Torx T25 screw
from removal of footman loop.
Install the plastic tuck strip into the side rail fold back hardware
as shown in the illustration. Both sides.
Apply adhesion promoter stick to door surround area as shown to both driver side and passenger side. Let dry 5min.
With the top facing down fold the rear portion to the top over two
time on top to make it easier to carry onto the vehicle. The step
helps to have someone to help if possible. Place the header channel
with the soft top installed to the Jeep above the windshield on the
gasket and fold the top forward over the windshield.
Install the hook and loop tape and adhere to the door surround as shown in the illustration. Start flush to begin and beginningof extrusion
cut section.
Install the top onto the header channel fold back hardware tubes
using the snaps as shown in the illustration.
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Installation Steps NOTE: Actual application may vary slightly from illustrations.
Page 6 of 11
Install the top onto the vehicle using counter sink allen head screw and nylon lock nut as shown in the illustration.
Fold top forward to windshield and close top down and secure
using latches.
Unfold fabric and pull over sound bar and roll cage to the rear of
vehicle.
Wrap the two straps at the center of the top main section around the
rear of the middle sound bar and hook the plastic hooks into the
holes on the underside of the soundbar. Push the hooks into the
hole then pull back to hook the clip on the inside sheet metal.
Tighten snugly so there is some tension on this strap.
Attach latch to metal flange and adjust hook to fit with slight tension
to close latch.
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Installation Steps NOTE: Actual application may vary slightly from illustrations.
Page 7 of 11
Locate the ceiling adjustment straps (at rear corners on ceiling panel). Gently pull the strap over the roll bar, and around the seatbelt stud
toward the inside) and back up to the strap adjustment buckle. Tighten snug, and perform same procedure on the other side. Check top for
evenness from side to side. 4 door
Locate the ceiling adjustment straps (at rear corners on ceiling panel). Gently pull the strap over the roll bar, and down toward the inside
of the tub top rail (toward the inside) and hook the strap adjustment buckle. Tighten snug, and perform same procedure on the other side.
Check top for evenness from side to side. 2 door
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Installation Steps NOTE: Actual application may vary slightly from illustrations.
Page 8 of 11
Install the side windows by mating the zippers to the main skin and zip the sliders all the way along both sides. Loosely attach the rear
window to the three straps on top rear. Mate the rear window zippers to the top on both sides. NOTE: See image below for detailed order
instructions for installation of the zippers and channel inserts.
Assemble the side rear qtr window plastic insert. Slide the plastic into the fabric pocket as shown. Install all the way in position as shown.
Both sides.
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Installation Steps NOTE: Actual application may vary slightly from illustrations.
Page 9 of 11
Assemble the Tailgate Bar Brackets.
Slide the plastic backing onto the metal extrusion.
Install two screws into each bracket. Use the pre-drilled holes in
the sides of the backing. There is one on each side of the backing.
Install the Tailgate Bar brackets onto the vehicle as shown below.
Hook the front edge on the belt rail sheet metal. Place downward
pressure on the main body of the clamp while pulling the backing.
The clamp as a whole will drop down and hook the backside of
the tub edge.
Slide the Tailgate Bar onto the bottom of the rear window. The
Tailgate Bar has a C channel built into it, slide this onto the flap
with a small tube at the bottom of the window.
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Installation Steps NOTE: Actual application may vary slightly from illustrations.
Page 10 of 11
Install fiberglass puddle poles into pocket features as shown 2 places the rear. Bend poles slightly to install.
Fit the rubber gasket to the top of the tailgate. Push the rubber
gasket onto the top edge of the tailgate. Be sure to use the
correct orientation as shown below.
Pull rear window zippers down into closed position. Insert the
Tailgate Bar into the brackets by pushing the bar against the
brackets and pivoting.
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