RASOR DS504 User manual

DS504 ELECTRIC SCISSORS
USE MANUAL

COMPANY
ACKNOLEDGEMENT
DearCustomer,
thankyouforchoosingaRasor®ElettromeccanicaS.r.l.product.
Rasor®hasbeenareferencepointinthefieldofcuttingsystemsinthetextile,clothing,
furniture,tailoring,sport,chemical,automotive,nauticalandinsulatingmaterialsectorsfor
years.Itsproductionhasalwaysbeensynonymouswithreliabilityattestedbymanyof
satisfiedcustomers.
Rasor®qualitysystem supervisesall thecompanyactivities in orderto providetheCustomer
withaservicethatmeets its needsandexpectations intermsof productquality,delivery
reliabilityandstock of finishedproducts.
Alltheparts ofthedeviceshavebeendesignedandproducedtoguaranteeanoptimum
performance.InordertokeepthehighqualitylevelandthelongreliabiltyoftheRasor®
products,itisrecommendedusingonlyoriginalsparepartsandcontactingtheheadoffice
foranymaintenancework.
Rasor®ElettromeccanicaS.r.l.wasestablishedinMilanin1946 byLuigiSpinelli.Formore
thansixtyyearsithasbeenproducingautomaticcuttingsystems,cuttingunits fortextile
applications andelectricandpneumaticcutters.
Initiallyconsideredasapointof referenceforcuttingsystemsinthe
textileapplications,theRasor®products arenowadayswidelyusedin
otherfields:chemical,automotive,nauticalandsportsectorsandin
furnituremanufacturing.
Rasor®canrelyontheprofessionalcontinuityof three generations,
thankstotheprecious supportof thepromotingpartner,to hispassion,dedicationand
greatexperienceof seventyyears.
Themaincharacteristicof Rasor®isthateachworkingphase,startingfromthemanufacturing
of theproductupto its packinganddeliveryiscarriedoutinRasor®premisesbyqualified
operatorswhohaveprofessionalygrownupfollowingthespiritof thecompanyandof its
founders.ThisensuresthehighqualitywhichRasor® hasalwaysconsideredasessential
sincethebeginningof its activity.
Followingtheinnovativespiritmentionedabove,ourcompanyisconstantlyfocusedonthe
improvementof theproductquality,onthestudyanddevelopmentof newmaterialsand
technologies.
EN
18

1.GENERALSAFETY RULES
Thismanualisan integralpartofelectricscissors DS504 andmustbecarefully
readbefore usingthem,sinceitgivesimportantindicationswithregardsto
their safeinstallation, useandmaintenance. Keepthemwithcare.
Before usingelectricscissors DS504,readcarefullythefollowinggeneralsafety
rules.
•PACKAGING.
Aftertakingoffthepackagingmakesurethattheelectricscissorsareintact.
IncaseofdoubtdonotusethemandcontactanAuthorizedServiceCentre.
Donotleavepiecesofpackaging(plasticbags,foampolystyrene,boxes,etc.)
withinthereachofchildrenordisabledpersons,sincetheyarepotentialsources
ofdanger.
•AVOIDDANGEROUSENVIRONMENTS.
Preventtheelectricscissors DS504 componentsfromcomingincontactwith
damporwetsurfaces.
•KEEPCHILDRENAWAY.
Unauthorizedpersons,inparticularchildren,mustbekeptawayfromthe
workingarea.
•FEEDCABLE.
Preventthefeedcablefromcomingincontactwithhot objects,pointed
surfacesorsharpedges.Neverpullthefeedcableof theelectricscissors.It
mustneverbereplacedbytheuser.Ifnecessarycontactprofessionallyqualified
staff.
•KEEPTHE WORKINGAREAALWAYSINORDER.
Theworkplacemustalwaysbekeptinorderandwell lightened;liquidsoroil
tracesmustnotbepresent.
•ALWAYS USEELECTRICSCISSORSDS504 PROPERLY.
Usethescissors onlytocarry outtheworks theyhavebeendesignedfor;do
notusethemimproperly.
•OBSERVETHEUSEOFTHE TOOLS.
Donotcutexcessivelythickmaterialsandalwayscheckbladeconditions.
•AVOIDACCIDENTALSTARTINGS.
Before connectingelectricscissors DS504, makesure thateverythingisinstalled
properly.
•CLOTHING.
Donotuselargeclothesoraccessoriesthatmightgetstuck inthemoving
parts.
•GOGGLESANDPROTECTIVEMETALMESHGLOVES.
Always usegoggles,protectivemetalmesh glovesapprovedbyRasor®during
useandmaintenanceoperations(accordingtoUNIEN388:2004standard).
•SPAREPARTS.
Duringmaintenanceandreplacementoperations useonlyoriginalspareparts.
Blademaintenancemust beonlyperformedbyRasor®technicians.
•INSTALLATION.
Anyinstallationthatisnotinconformitywiththese
specifications couldjeopardizeyoursafetyandcancelsthe
warranty.
EN
19

ALLRIGHTSARERESERVEDACCORDINGTOTHE
INTERNATIONALCOPYRIGHTCONVENTIONS,
Thereproductionof anypartof thismanual, inanyform,isforbiddenwithout
thepriorwrittenauthorizationofRasor®ElettromeccanicaS.r.l.
Thecontentof thisguidecanbemodifiedwithoutpriornotice.Greatcarehas
beentakenincollectingandcheckingthedocumentationcontainedinthis
manualto makeitascompleteandcomprehensibleaspossible.
Nothingcontainedinthismanualcanbeconsideredasawarranty,either
expressedorimplied-including,not inarestrictiveway,thesuitabilitywarranty
foranyspecialpurpose.Nothingcontainedinthismanualcanbeinterpretedasa
modificationorconfirmationof thetermsof anypurchasecontract.
Rasor®ElettromeccanicaS.r.l. products havenot been conceivedto work in areas atriskof
explosions andathighriskof fire andtheycannot cutwetor dampmaterials. Moreover,
theycannot work incaseof rain.
Incaseof damageor malfunction, electricscissors DS504 must not beuseduntil the
Customer Care TechnicalServicehasrepairedthem.
Theoriginalconfigurationof theelectricscissorsmustnot bechangedatall.
Onreceivingthemmakesurethesupplycorrespondstowhathasbeenordered.
In caseofnon-complianceimmediatelyinform Rasor®.
Alsomakesurethescissorshavenotbeendamagedduringtransport.
CustomerCareTechnicalService
WARNING
Theinstallerandthemaintenancemanmustknowthecontentof thismanual.Although
themain featuresoftheequipmentdescribedin thismanualarenot subjecttochange,
Rasor®ElettromeccanicaS.r.l.reservestherightto modifythecomponents,details
andaccessoriesitdeemsnecessaryto improvetheproductorto meetmanufacturing
orcommercialrequirementsatanytimeandwithoutbeingobligedto updatethis
manualimmediately.
Informativeletter
Foranyinformation,pleasecontact
RASOR®ELETTROMECCANICA S.r.l.
ViaV.Caldesi,6;20161,MILANO(MI)-ITALY
Phone:[phone];Fax:[phone]
e-mail: [e-mail]
web: www.rasor-cutters.com
WARNING
EN
20

6
2.TRANSPORTAND PACKING
Theelectricscissorsaredeliveredinacarryingcase,insidewhichtherearevarious options.
Thecodeof theorderedproductandits serialnumberareindicatedoutsidethepackage
(see picture1).Thefollowingaccessoriesarecontainedinabaginsidethepackage:
1) Hexagonalblade;
2) Greasetube;
3) Brushesforelectricmotor;
4) Fuse;
5) Driftforbladedisassembly;
6) Butterflywrenchforbladenutdisassembly.
2
2
3.PLATE DATA
Themanufacturer'sidentificationandECSTANDARD2006/42/ECconformityplate(see picture
below) islocatedonthefrontpartof theelectricscissors.
The plate mustnotbe removedatall, evenifthe equipment isresold.Alwaysrefer
tothe serialnumberwrittenontheplate itselfwhencontactingthe manufacturer.
Severalsafetywarningsareprintedonacardwhichisappliedto theelectricscissorsfeed
cable;suchwarningsmust bestrictlyfollowedbyeveryonedealingwiththeelectricscissors.
Thecompanyisnottobe heldresponsiblefordamagetopropertyoraccidentsto
peoplewhich might occur iftheabove-mentionedwarnings arenotobserved.In
such acase,theoperatoristheonlypersonresponsible.
4
3
1
1
DS504
220230 50 60 1 90
1800
5
READTHE
INSTRUCTION
MANUAL
DONOT
REMOVE
THE
SAFETY
DEVICES
HIGH
VOLTAGE
SHEARING
RISK
USE
METAL
GLOVES
USE
GOGGLES
ClassII doubleinsulation
Serialnumber
Yearofproduction
Model
Electric
data
EN
21

4.PRODUCTDESCRIPTION
3
Thismanualdescribeselectricscissors modelDS504, whichare usedinorder to quicklycut
textilematerialsandleathers. Theyare extremelyversatile, lightandpreciseinthecutting
operation.
Thanksto theuseof anewfoot, thecuttingprocedure isvery quick andeffective, even
whenthebendingradius isparticularlynarrow. Onespecialfeature of electricscissors DS504
istheir abilityto sharpenthebladeineachmomentwithoutdisassemblingitbymeans of a
grindingwheelmountedonthescissors head. After carryingoutthisoperation, itis possible
tostart cuttingagain. TheelectricscissorsDS504 are extremelylight(theyweighonly
950g)andhandyandallowcarryingoutquick andprecisecuts.
Ahighpower motor, perfectlybalanced, withahighnumber of revolutions andtotallyfree
of maintenance, reduces thevibrations to theminimum. For thisreason theelectricscissors
complywithEuropeanDirectiveNo. 2002/44/ECconcerningtherisksderivingfrommechanical
vibrations.Themechanicalpartsare madeof high-qualitysteelandbronzeandrequire
lubricationafter severalworkinghours.
1
2
3
4
56
8
9
11
10
12 7
13
14 15
16
1Enablingpushbutton 9 Emerygrindingwheel
2Spiralcablegland 10 Sharpeningbutton
3Spiralfeedcable 11 Bladeprotectionguard
4Two-poleConturplug 12 Motorsupport
5Supportingfoot 13 Motorcasing
6Polygonalblade 14 Wormscrew
7Greaser 15 Fusecover
8Brushholdercap 16 Carbidecounterblade
Devicecomponents
EN
22

5.TECHNICALFEATURES
7.FIELDOFAPPLICATIONS
6.RUMOR LEVEL
NOTE
It isadvisablefor electricscissors DS504 owners to verifythecompliancewiththestandard
concerningsafetyof workers:Italianlegislativedecree81/08. Theuseof ear protecting
devicesiscompulsory.
Themaximum acousticpressure levelemittedbyelectricscissors DS504 isabout60 dB(A).
Noisetests havebeencarriedoutincompliancewithStandard UNIENISO11202:2010.
Thedevicenoiselevels, measuredatdifferentdistances(withoutanysoundwavefiltering
system), vary intheextentof fewdb (A).
Electricscissors DS504 havebeendesigned, manufacturedandassembledto cutevery kind
of fabricsor materials, withtheexceptionofmetal, plasticor wood, bymeans of rotary
circular, decagonalor hexagonalblades.
Thisequipmentmust not work:
-inareasproneto explosions;
-inpresenceof finedustorcorrosivegases;
-onwetordampmaterials;
-to cutplastic,metalandwoodenmaterials.
It is forbidden to useelectric scissors DS504 for purposesdifferent from the above-
mentionedones.
Thetechnicaldataareonlyindicative andthey canbe changed withoutnotice.
EXTRAsteel hexagonalblade
HSS steelhexagonalblade
HSS steel circularblade
HSS steel hexagonalbladecovered
with Teflon®
HSSsteeldecagonalblade
503EHSS
Features oftheavailableblades
503EEXT
503CHSS
503EHSSTF
503DHSS
50 mmwith carbidecounterblade
1,800 rev/min
about9mm
monophase-90 W
1A,withprotectionfuse
950 g
1570 g
1.5mt(canbeextended)
LUX200
<2.5m/s2
0~55°C
10 ~95%withoutcondensate
Cuttingworkingdepth
Motorpower
Weight(withfeedcable)
Electric scissorsDS504 features
Bladediameter
Bladespeed
Max.absorption
Temperature
Humidity
Totalweight (withpackage)
Electricalcable length
Minimumluminosityforworking
operations
Vibrations atthestartup
EN
23

9.RESIDUALRISKS
Eventhoughtheelectricscissorsaresafe,operatorsmust becarefulto preservetheirand
otherpeople’ssafety.
LAttheendof theworkingoperations,themotorandthemetalparts couldbevery
hot.
LThecuttingbladecanworkevenwhentheprotectivedeviceisdisassembled.
8.USE WARNINGS
We recommendfollowingtheindications belowinorderto alwaysworkinsafetyconditions.
·All theoperations must becarriedoutcomplyingstrictlywiththesafetyrulesof the
countrywheretheequipmentisto beinstalled.
·It is STRICTLY FORBIDDENto smokeduringtheinstallation oradjustmentoperations of
theelectricscissors.
·TheCustomerundertakesto complywithandmakehisstaff observeall therulesand
regulations inforceconcerningsafety,preventionof accidents andhealthinthework
place.Therefore,theCustomerassumestheresponsibilityto strictlyfollowall therules
andregulations inforce,aswell asthespecialprovisions inforceinsportandpublic
installations theCustomerdeclaresto knowafterreceivingall therelevantnecessary
information.
·Theelectricscissorswork alsowithouttheirsafetyprotectivedevice.This
protectivedevicemustNEVERbe removed.
·Alwayschecktheresistanceofthematerialtobecutandthekindofbladewhichisbeing
used.
·TheCustomershall equiphis own personnelwith all theindividualsafetyprotections for
theexecutionof theworks,aswell aswiththeoneswhichmightbeprescribedbythe
Manufacturerdueto specificdangerconditions of theplantorof thearea wherethe
personnelmust work.
·Onlyoneoperatormustusetheelectricscissorsalwaysstandingbehindtheguide
handle.Donot makeanyadjustmentwhilethebladeisworkingorwhiletheelectric
plugisconnected.
·Alwayspayattentionto theelectriccablepositionto preventitfrombeingcutor
damagedbytheblade.
·It isallowedto assembleelectricscissors DS504 onmachinesO.E.M. onconditionthat
their originalstructure isnot modified. Otherwise, theinterventionmust becertifiedby
Rasor®.
EN
24

5
6
7
A
10. USE
Tousetheelectricscissorsmanually,proceedasfollows:
1) Laythematerialto becutonatable;
2) Connectthescissorsto thepowersupply;
3) Putthematerialonthecuttingfoot;
4) Enabletheenablingpush button(see pict.3);
5) Push theelectricscissorsinthedesireddirection,
beingcarefulto keepthematerialinfrontof them
asstretchedaspossibleandpreventingitfrom
curlinginthefrontpartof thescissors.
NOTE
Thethrustontheelectricscissorsmust beasuniform
aspossible.Tocarryoutlinearcuts withprecision(and
tofollowpredeterminedpaths),wealsorecommend
usingthearrowpoint(see point“A”inpicture4).
11.MOTOR FUSE REPLACEMENT
Inorderto replacethemotorfuse,proceedasfollows:
1) Disconnectthescissorsfromthepowersupply;
2) Removethescrewfromthefusecover(see
point“A”inpicture5);
3) Takeouttheglass fusebymeans of theproper
plierssupplied(see picture6);
4) Verifyits integrity(see picture7)and,incase,install anew
fusecheckingthecorrectamperage;
5) Closethecoverandtightenthescrew.
WARNING
Neverusethescissorswhenthefusecoverisopen.
Riskof electricshock.
A
3
4
EN
25

13.BLADESHARPENING
8
12.REPLACEMENTOFTHEMOTOR BRUSHES
Electricscissors DS504 are providedwithahighpower
permanentmagnetmotor andtorque. For thisreason
itisnecessary to check periodicallyifthecarbonbrushes
are worn in order not to jeopardizethemotor operation
anditsdurationperiod. Unscrewthecapslocatedon
thecover bymeans of aslottedscrewdriver (see picture
8);withdrawthecarbonbrushes, check iftheyare worn
and, ifneeded, replacethem. Assemblethetwocaps
again, beingcarefulto holdtheminaperfectlyvertical
position, andscrewthemcompletelyonlywhenyou
are sure thattheyare correctlypositioned.
Note: Thebrush must beinsertedwithits black part
directedinsidethemotor.
Note: Aslightdifferenceinthewearof thetwobrushesisabsolutelynormalinapermanent
magnetmotor.Nevertheless,intheeventthatthedifferencebetweenthemisexcessive,
itisnecessaryto applyto atechnicalcenterforacompletecheck of thefixture.
Beforecarryingoutanyoperations ontheelectricscissors,makesurethatthesupplyplug
isnot connectedto themains.
WARNING
Aftermanyhoursofacontinuativeuseof theelectric
scissorsoriftheyarenot ableto cutanymore,itis
necessaryto sharptheblade.Tocarryoutthisoperation,
startthebladeandpress sharpeningbutton“1”for3-4
seconds(asshowninpicture9).Repeatthisoperation
2-3times.
Ifthesharpeningprocess shouldbeineffective,check
thewearof theemerygrindingwheel“2”(see picture
9).Ifwheel“2”istoo wornordirty,replaceitbyremoving
thebladebymeans of thepropertool.
9
1
2
EN
26