RASOR Optima 702 Mounting instructions

ELECtRiC SCiSSORS
USE maNUaL
Optima
702
Optima
702

COMPANY
ACKNOWLEDGMENT
DearCustomer,
thankyouforchoosingaRasor®ElettromeccanicaS.r.l.product.
Rasor®hasbeenareferencepointinthefieldofcuttingsystemsinthetextile,clothing,
furniture,tailoring,sport,chemical,automotive,nauticalandinsulatingmaterialsectorsfor
years.Itsproductionhasbeenalwayssynonymouswithreliabilityattestedbymanyof
satisfiedcustomers.
Rasor®qualitysystem supervisesall thecompanyactivities in orderto providetheCustomer
withaservicethatmeets its needsandexpectations intermsof productquality,delivery
reliabilityandstock of finishedproducts.
Allthepartsofthedeviceshavebeenplannedandproducedto guaranteeanoptimum
performance.InordertokeepthehighqualitylevelandthelongreliabiltyoftheRasor®
products,itisrecommendedusingonlyoriginalsparepartsandtocontacttheheadoffice
foranymaintenancework.
Rasor®ElettromeccanicaS.r.l.wasestablishedinMilanin1946 byLuigiSpinelli.Formore
thansixtyyearsithasbeenproducingautomaticcuttingsystems,cuttingunits fortextile
applications andelectricandpneumaticcutters.
Initiallyconsideredasapointof referenceforcuttingsystemsinthe
textileapplications,theRasor®products arenowadayswidelyusedin
otherfields:chemical,automotive,nauticalandsportsectorsandin
furnituremanufacturing.
Rasor®canrelyontheprofessionalcontinuityof three generations,
thankstotheprecious supportof thepromotingpartner,to hispassion,dedicationand
greatexperienceof seventyyears.
Themaincharacteristicof Rasor®isthateachworkingphase,startingfromthemanufacturing
of theproductupto its packinganddelivery,iscarriedoutinRasor®premisesbyqualified
operatorswhohaveprofessionalygrownupfollowingthespiritof thecompanyandof its
founders.ThisensuresthehighqualitywhichRasor® hasalwaysconsideredasessential
sincethebeginningof its activity.
Followingtheinnovativespiritmentionedabove,ourcompanyisconstantlyfocusedonthe
improvementof theproductquality,onthestudyanddevelopmentof newmaterialsand
technologies.
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1.GENERALSAFETY RULES
ThismanualisanintegralpartofelectricscissorsOPTIMA702 andmustbe
carefullyreadbeforeusingit,sinceitgives importantindicationswithregards
toitssafeinstallation,useandmaintenance.Keepitwithcare.
BeforeusingelectricscissorsOPTIMA702,readcarefullythefollowinggeneral
safetyrules.
•PACKAGING.
Aftertakingoffthepackagingmakesurethattheelectricscissorsareintact.
Incaseofdoubtdonotusethemandcontactanauthorizedservicecentre.
Donotleavepiecesofpackaging(plasticbags,foampolystyrene,boxes,etc.)
withinthereachofchildrenordisabledpersons,sincetheyarepotentialsources
ofdanger.
•AVOIDDANGEROUSENVIRONMENTS.
PreventtheelectricscissorsOPTIMA702components fromcomingincontact
withdamporwetsurfaces.
•KEEPCHILDRENAWAY.
Unauthorizedpersons,inparticularchildren,mustbekeptawayfromthe
workingarea.
•FEEDCABLE.
Preventthefeedcablefromcomingincontactwithhot objects,pointed
surfacesorsharpedges.Neverpullthefeedcableofthemachine.Itmust
neverbereplacedbytheuser.Ifnecessarycontactprofessionallyqualified
staff.
•KEEPTHE WORKINGAREAALWAYSINORDER.
Theworkplacemustalwaysbekeptinorderandwell lightened;liquidsoroil
tracesmustnotbepresent.
•ALWAYSUSEELECTRICSCISSORSOPTIMA702PROPERLY.
Usetheelectricscissorsonlytocarryouttheworkstheyhavebeen designed
for;donotusethemimproperly.
•OBSERVETHEUSEOFTHE TOOLS.
Donotcutexcessivelythickmaterialsandalwayscheckbladeconditions.
•AVOIDACCIDENTALSTARTINGS.
BeforeconnectingelectricscissorsOPTIMA702, makesurethateverythingis
installedproperly.
•CLOTHING.
Donotuselargeclothesoraccessoriesthatmightgetstuck inthemoving
parts.
•GOGGLESANDPROTECTIVEMETALMESHGLOVES.
Always usegoggles,protectivemetalmesh glovesapprovedbyRasor®during
useandmaintenanceoperations(accordingtoUNIEN388:2004standard).
•SPAREPARTS.
Duringmaintenanceandreplacementoperations useonlyoriginalspareparts.
Blademaintenancemust beonlyperformedbyRasor®technicians.
•INSTALLATION.
Anyinstallationthatisnot inconformitywiththese
specifications couldjeopardizeyoursafetyandcancelsthe
warranty.
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ALLRIGHTSARERESERVEDACCORDINGTOTHE
INTERNATIONALCOPYRIGHTCONVENTIONS,
Thereproductionof anypartof thismanual, inanyform,isforbiddenwithout
thepriorwrittenauthorizationofRasor®ElettromeccanicaS.r.l.
Thecontentof thisguidecanbemodifiedwithoutpriornotice.Greatcarehas
beentakenincollectingandcheckingthedocumentationcontainedinthis
manualto makeitascompleteandcomprehensibleaspossible.
Nothingcontainedinthismanualcanbeconsideredasawarranty,either
expressedorimplied-including,not inarestrictiveway,thesuitabilitywarranty
foranyspecialpurpose.Nothingcontainedinthismanualcanbeinterpretedasa
modificationorconfirmationof thetermsof anypurchasecontract.
Rasor®ElettromeccanicaS.r.l.products havenot beenconceivedtoworkinareasatriskof
explosions andathigh riskof fireandtheycannotcutwetordampmaterials.Moreover,they
cannotworkincaseofrain.
Incaseofdamageormalfunction,electricscissorsOPTIMA702mustnotbeuseduntilthe
CustomerCareTechnicalServicehasrepairedthem.
Theoriginalconfigurationof theelectricscissorsmustnot bechangedatall.
Onreceivingthem,makesurethesupplycorrespondstowhathasbeenordered.
In caseofnon-complianceimmediatelyinform Rasor®.
Alsomakesurethescissorshavenotbeendamagedduringtransport.
CustomerCareTechnicalService
WARNING
Theinstallerandthemaintenancemanmustknowthecontentof thismanual.Although
themain featuresoftheequipmentdescribedin thismanualarenot subjecttochange,
Rasor®ElettromeccanicaS.r.l.reservestherightto modifythecomponents,details
andaccessoriesitdeemsnecessaryto improvetheproductorto meetmanufacturing
orcommercialrequirementsatanytimeandwithoutbeingobligedto updatethis
manualimmediately.
Informativeletter
Foranyinformation,pleasecontact
RASOR®ELETTROMECCANICA S.r.l.
ViaV.Caldesi,6;20161,MILANO(MI)-ITALY
Phone:[phone];Fax:[phone]
e-mail: [e-mail]
web: www.rasor-cutters.com
WARNING
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6
2.TRANSPORTAND PACKING
Theelectricscissorsaredeliveredinacarryingcase,insidewhichtherearevarious options.
Thecodeof theorderedproductandits serialnumberareindicatedoutsidethepackage
(see picture1).Thefollowingaccessoriesarecontainedinabaginsidethecarryingcase:
1) Quadrangularblade(4sides);
2) Greasetube;
3) Driftforbladeassembly/disassembly;
4) Brushesforelectricmotor;
5) Fuse1.25 A;
6) Butterflywrenchforbladenutdisassembly.
2
2
3.PLATE DATA
Themanufacturer'sidentificationandECSTANDARD2006/42/ECconformityplate(see picture
below) islocatedonthefrontpartof theelectricscissors.
The plate mustnotbe removedatall, evenifthe equipment isresold.Alwaysrefer
totheserialnumber(writtenontheplateitself)whencontactingthemanufacturer.
Severalsafetywarningsareprintedonacardwhichisappliedto thescissorsfeedingcable;
suchwarningsmustbestrictlyfollowedbyeveryonedealingwiththeequipment. The
companyisnottobeheldresponsiblefordamagetopropertyoraccidentsto
peoplewhich might occur iftheabove-mentionedwarnings arenotobserved.In
such acase,theoperatoristheonlypersonresponsible.
4
4
5
1
1
3
OPTIMA 702
220 230 50 60 0.5 150
750
W___________
ClassII doubleinsulation
Serialnumber
Model
Electric
data Yearofproduction
READTHE
INSTRUCTION
MANUAL
DONOT
REMOVE
THE
SAFETY
DEVICES
HIGH
VOLTAGE
SHEARING
RISK
USE
METAL
GLOVES
USE
GOGGLES
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4. PRODUCTDESCRIPTION
ThismanualdescribeselectricscissorsmodelOPTIMA 702 whichareusedinorderto quickly
cutfabricsin thetextileindustryandothermaterials.Theyareextremelyversatile,lightand
preciseinthecuttingoperation.Thanksto theuseof asupportingfrontfootandof an
effectivecuttingsystemwith quadrangularblade,itispossibleto usetheelectricscissors to
cutdifferentmaterials.Inparticularthescissorshavebeendesignedto cutdifficultmaterials
suchasmoquettes,polymericmaterials,fiberglass,insulations andleather(evenhide).
Onespecialfeatureof electricscissorsOPTIMA 702 istheirabilityto sharpenthebladein
eachmoment,withoutdisassemblingit,bymeans of agrindingwheelmountedonthe
scissorshead.Aftercarryingoutthisoperation,itispossibleto immediatelystartcutting
again.Ahigh powermotor,perfectlybalanced,with ahigh numberof revolutions andtotally
free of maintenance,reducesthevibrations to theminimum.Forthisreasontheelectric
scissorscomplywithLegislativeDecree no 187 dated19/8/2005, whichadopts European
Directiveno 2002/44/ECconcerningtherisksderivingfrommechanicalvibrations.
Themechanicalparts aremadeof high-qualitysteel,bronzeandaluminium andrequire
lubricationafterseveralworkinghours.
1
2
3
4
516
8
9
11
12
13
15 14
6
10
7
17
18
1Enabling pushbutton 10 Sharpening button
2Spiralcablegland 11 Frontprotectionguard
3Spiralfeedingcable12 Motorsupport
4Two-poleConturplug 13 Motorcasing
5Steelfoot 14 Backprotectionguard
6Steelpolygonalblade 15 Referencepoint
7Greaser 16 Carbidecounterblade
8Brushholdercap 17 Platelocking thethreads
9Emerygrinding wheel 18 Fusecover
Device components
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7.FIELDOFAPPLICATIONS
6.NOISE LEVEL
Themaximum acousticpressurelevelemittedbyelectricscissorsOPTIMA 702 isabout60 dB
(A).Noisetests havebeen carriedoutin compliancewith StandardUNIENISO11202:2010.
Thedevicenoiselevels,measuredatdifferentdistances(withoutanysoundwavefiltering
system),varyintheextentof fewdb (A).
NOTE
It isadvisableforelectricscissorsOPTIMA 702 ownersto verifythecompliancewiththe
standardconcerningsafetyofworkers:Italianlegislativedecree 81/08.Theuseofear
protectingdevicesiscompulsory.
ElectricscissorsOPTIMA702 havebeendesigned,manufacturedandassembledtocut
everykindof fabricsormaterials,withtheexceptionof metal,plasticorwood,bymeans of
rotaryblades.
Thisequipmentmust not work:
-inareasproneto explosions;
-inpresenceof finedustorcorrosivegases;
-onwetordampmaterials;
-to cutplastic,metalandwoodenmaterials.
Itisforbiddentouseelectric scissorsOPTIMA 702 for purposesdifferentfrom the
above-mentionedones.
5.TECHNICALFEATURES
The technical data isonlyindicative andit canbe changedwithout notice.
HSS steelquadrangularblade Ø70 mm
HSS steelhexagonalbladeØ70 mm
ExtrasteelcircularbladeØ70 mm
HSSsteeldecagonalbladeØ70mm
Teflon®coatedHSS steelquadrangular
bladeØ70 mm
Teflon®coatedHSS steelhexagonal
blade Ø70 mm
Integralcarbidehexagonalblade
Ø70mm
70EHSS
Featuresoftheavailableblades
70SHSS
70CEXT
70EMD
70DHSS
70SHSSTF
70EHSSTF
70 mm withcarbide counterblade
750 revolutions/min
about20 mm
Monophase220 V -150 W
0.5A
1150 g
2000 g
1.5mt
LUX200
<2.5m/s2
0~55°C
10~95%withoutcondensate
Electric scissorsOPTIMA702features
Bladediameter
Bladespeed
Cuttingworkingdepth
Motorpower
Max.Absorption
Weight(withfeedingcable)
Weightwithpackage
Electricalcablelength
Minimumluminosityforworking
operations
Vibrationsatthestartup
Temperature
Humidity
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8.USE WARNINGS
We recommendfollowingtheindications belowinorderto alwaysworkinsafetyconditions.
·All theoperations must becarriedoutcomplyingstrictlywiththesafetyrulesof the
countrywherethedeviceissold.
·It is STRICTLY FORBIDDENto smokeduringtheinstallation oradjustmentoperations of
theelectricscissors.
·TheCustomerundertakesto complywithandmakehisstaff observeall therulesand
regulations inforceconcerningsafety,preventionof accidents andhealthinthework
place.Therefore,theCustomerassumestheresponsibilityto strictlyfollowall therules
andregulations inforce,aswell asthespecialprovisions inforceinsportandpublic
installations theCustomerdeclaresto knowafterreceivingall therelativenecessary
piecesof information.
·Theelectricscissorswork alsowithouttheirsafetyprotectivedevice.This
protectivedevicemustNEVERbe removed.
·Alwayscheck theresistanceof thematerialto becutandthekindof bladewhichis
beingused.
·TheCustomershall equiphis own personnelwith all theindividualsafetyprotections for
theexecutionof theworks,aswell aswiththeoneswhichmightbeprescribedbythe
Manufacturerdueto specificdangerconditions of theplantorof thearea wherethe
personnelmust work.
·Onlyoneoperatormustusetheelectricscissorsalwaysstandingbehindtheguide
handle.Donot makeanyadjustmentwhilethebladeisworkingorwhiletheelectric
plugisconnected.
·Alwayspayattentionto theelectriccablepositionto preventitfrombeingcutor
damagedbytheblade.
·It is allowedto assembleelectricscissorsOPTIMA 702 onmachinesO.E.M.oncondition
thattheiroriginalstructureis not modified.Otherwise,theinterventionmust becertified
byRasor®.
9. RESIDUALRISKS
Eventhoughtheelectricscissorsaresafe,operatorsmust payattentionto preservetheir
andotherpeople’ssafety.
LAttheendof theworkingoperations,themotorcouldbeveryhot.
LThecuttingbladecanworkevenwhentheprotectivedeviceisdisassembled.
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A
10. USE
3
Tousetheelectricscissorsmanually,proceedasfollows:
1) Laythematerialto becutonatable;
2) Connectthescissorsto thepowersupply;
3) Putthematerialonthecuttingfoot;
4) Enabletheenablingpushbutton(seepicture3);
5) Push theelectricscissorsinthedesireddirection,
beingcarefulto keepthematerialinfrontof
themasstretchedaspossibleandpreventingit
fromcurlinginthefrontpartof thescissors.
NOTE
Thethrustontheelectricscissorsmust beasuniform
aspossible.Tocarryoutlinearcuts withprecision(and
tofollowpredeterminedpaths),wealsorecommend
usingthearrowpoint(see point“A”inpicture4).
4
11.MOTOR FUSE REPLACEMENT
Inorderto replacethemotorfuse,proceedasfollows:
1) Disconnectthescissorsfromthepowersupply;
2) Removethescrewfromthefusecover(see
point“A”picture5);
3) Takeouttheglass fusebymeans of theproper
plierssupplied(see picture6);
4) Verifyits integrity(see picture7)and,incase,install anew
fusecheckingthecorrectamperage;
5) Closethecoverandtightenthescrew.
WARNING
Neverusethescissorswhenthefusecoverisopen.
Riskof electricshock.
5
6
7
A
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12. REPLACEMENTOFTHEMOTOR BRUSHES
8
13. BLADESHARPENING
1
9
14. LUBRICATION
Every3-4daysof use,itisnecessaryto lubricatethepair
of gears.Tocarryoutthisoperation,removeprotective
plug“A”locatedontheheadof theelectricscissorsand
fill itwith thesuppliedlubricatinggrease.Screwplug“A”
againfewturns.Screwplug“A”someturns every2-3
workinghours(see picture10).Fill theplugagain,once
ithasbeentightened.
Theblademust neverbedirtywithgreaseoroil.
10
WARNING
A
2
ElectricscissorsOPTIMA 702 areprovidedwithahighpower
permanentmagnetmotorandtorque.Forthisreasonitisnecessary
tocheckperiodicallyifthecarbonbrushesareworninordernot
tojeopardizethemotoroperationanditsdurationperiod.Unscrew
thecapslocatedonthecoverbymeans ofaslottedscrewdriver
(seepicture8);withdrawthecarbonbrushes,checkiftheyare
wornand,ifneeded,replacethem.Assemblethetwocapsagain,
beingcarefultoholdtheminaperfectlyverticalposition,and
screwthemcompletelyonlywhenyouaresurethatthemouthisthecorrectone.
Note: Thebrush must beinsertedwithits black partdirectedinsidethemotor.
Note: Aslightdifferenceinthewearof thetwobrushesisabsolutelynormalinapermanent
magnetmotor.Nevertheless,intheeventthatthedifferencebetweenthemisexcessive,
itisnecessaryto applyto atechnicalcenterforacompletecheck of thefixture.
Beforecarryingoutanyoperations ontheelectricscissors,makesurethatthesupplyplug
isnot connectedto themains.
WARNING
Aftermanyhoursof acontinuativeuseof theelectricscissors
oriftheyarenot abletocutanymore,itisnecessaryto
sharptheblade.Tocarryoutthisoperation,starttheblade
andpress sharpeningbutton“1”for3-4seconds(asshown
inpicture9).Repeatthisoperation2-3times.
Ifthesharpeningprocess shouldbeineffective,check the
wearoftheemerygrindingwheel“2”(seepicture9).If
wheel“2”istoo wornordirty,replaceitbyremovingthe
bladewiththepropertool.
WARNING
Thesharpeningbuttoncanbeonlypressedifthefrontmobileprotectioniscompletely
lowered.
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